Preliminary Reference Manual 300520EN, Rev AA November 2009 Rosemount 5900 Radar Level Gauge www.rosemount-tg.
Preliminary
Preliminary Reference Manual 300520EN, Rev AA November 2009 Rosemount 5900 Rosemount 5900 Radar Level Gauge NOTICE Read this manual before working with the product. For personal and system safety, and for optimum product performance, make sure you thoroughly understand the contents before installing, using, or maintaining this product. For equipment service or support needs, contact your local Emerson Process Management/Rosemount Tank Gauging representative.
Preliminary
Preliminary Reference Manual 300520EN, Rev AA November 2009 Rosemount 5900 Series Table of Contents SECTION 1 Introduction 1.1 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1.2 Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 1.3 Manual Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 1.4 Service Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preliminary Rosemount 5900 Series SECTION 4 Configuration 4.1 4.2 4.3 4.4 4.5 Reference Manual 300520EN, Rev AA November 2009 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 4.2.1 Basic Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 4.2.2 Advanced Configuration . . . . . . . . . . . . . . . . . . . . . . . 4-3 4.2.3 Configuration Tools . . .
Preliminary Reference Manual 300520EN, Rev AA November 2009 APPENDIX C Advanced Configuration Table of Contents Rosemount 5900 Series B.4 B.3.2 Factory Mutual Canadian Approvals . . . . . . . . . . . . . B-4 B.3.3 European ATEX Directive Information . . . . . . . . . . . . B-5 B.3.4 IECEx Approval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-6 Approval Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-7 C.1 C.2 C.3 C.4 C.5 C.6 Safety messages . . . . . . .
Preliminary Rosemount 5900 Series TOC-4 Reference Manual 300520EN, Rev AA November 2009 Table of Contents
Preliminary Reference Manual 300520EN, Rev AA November 2009 Section 1 Rosemount 5900 Series Introduction 1.1 1.2 1.3 1.4 1.1 SAFETY MESSAGES Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1 Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-2 Manual Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-3 Service Support . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preliminary Reference Manual 300520EN, Rev AA November 2009 Rosemount 5900 Series 1.2 SYMBOLS The CE marking symbolises the conformity of the product with the applicable European Community Directives.
Preliminary Reference Manual 300520EN, Rev AA November 2009 1.3 MANUAL OVERVIEW Rosemount 5900 Series This manual provides installation, configuration, and maintenance information for the Rosemount 5900 Series Radar Level Gauge.
Preliminary Rosemount 5900 Series 1.4 SERVICE SUPPORT 1-4 Reference Manual 300520EN, Rev AA November 2009 To expedite the return process contact the nearest Emerson Process Management/Rosemount Tank Gauging representative. Section 1.
Preliminary Reference Manual 300520EN, Rev AA November 2009 1.5 PRODUCT RECYCLING/ DISPOSAL Rosemount 5900 Series Recycling of equipment and packaging should be taken into consideration and disposed of in accordance with local and national legislation/regulations. The label below is put on Rosemount Tank Gauging products as a recommendation to customers if scrapping is considered. Recycling or disposal should be done following instructions for correct separation of materials when breaking up the units.
Preliminary Rosemount 5900 Series 1-6 Reference Manual 300520EN, Rev AA November 2009 Section 1.
Preliminary Reference Manual 300520EN, Rev AA November 2009 Rosemount 5900 Series Section 2 Overview 2.1 2.2 2.3 2.4 2.5 2.1 INTRODUCTION Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-1 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-2 System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-3 Antennas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-7 Installation Procedure . . . . . .
Preliminary Reference Manual 300520EN, Rev AA November 2009 Rosemount 5900 Series 2.2 COMPONENTS Figure 2-2. Rosemount 5900 components 1 2 2 3 4 6 7 5 8 1. Terminal compartment 2. Cable entries 3. Flange 4. Antenna 5. Grounding terminal 6. Weather protection hood 7. Label 8. Transmitter head with signal processing electronics 2-2 Section 2.
Preliminary Reference Manual 300520EN, Rev AA November 2009 2.3 SYSTEM OVERVIEW Rosemount 5900 Series Rosemount Raptor is a revolutionary, state-of-the art, inventory and custody transfer radar tank level gauging system. It is developed for a wide range of applications at refineries, tank farms and fuel depots, and fulfills the highest requirements on performance and safety. The Rosemount Raptor product portfolio includes a wide range of components to build small or large customized tank gauging systems.
Preliminary Rosemount 5900 Series Reference Manual 300520EN, Rev AA November 2009 Figure 2-3.
Preliminary Reference Manual 300520EN, Rev AA November 2009 Rosemount 5900 Series TankMaster HMI Software TankMaster is a powerful Windows-based Human Machine Interface (HMI) for complete tank inventory management. It provides configuration, service, set-up, inventory, and custody transfer functions for Rosemount Raptor systems and other supported instruments.
Preliminary Reference Manual Rosemount 5900 Series 300520EN, Rev AA November 2009 Rosemount 2240 Multi-Input Temperature Transmitter The Rosemount 2240 multi-input temperature transmitter can connect up to 16 temperature spot sensors and an integrated water level sensor. Rosemount 2230 Graphical Field Display The Rosemount 2230 graphical field display presents inventory tank gauging data such as level, temperature, and pressure.
Preliminary Reference Manual 300520EN, Rev AA November 2009 Rosemount 5900 Series 2.4 ANTENNAS The Rosemount 5900 with horn antenna is designed for an 8” antenna to be used in small size openings on fixed roofs tanks. The 5920 is designed for measurements of a variety of oil products and chemicals. However, for bitumen/asphalt and similar products the Parabolic antenna is recommended.
Preliminary Rosemount 5900 Series Reference Manual 300520EN, Rev AA November 2009 The Rosemount 5900 with LPG/LNG antenna is designed for level measurements in LPG and LNG tanks. A 4” still pipe is used as a wave guide for the measurement and prevents a wavy or boiling surface from disturbing the measurement. Radar signals are transmitted inside the pipe towards the surface. The pressure sealing is a quarts window approved for use in pressure vessels.
Preliminary Reference Manual 300520EN, Rev AA November 2009 2.5 INSTALLATION PROCEDURE Rosemount 5900 Series Follow these steps for proper installation: Review Mounting Considerations. See “Installation Considerations” on page 3-3. Mount the transmitter. See “Mechanical Installation” on page 3-18. Wire the transmitter. See “Electrical Installation” on page 3-39. Make sure covers and cable/conduit connections are tight Power Up the transmitter Configure the transmitter. See Section 4: Configuration.
Preliminary Reference Manual Rosemount 5900 Series 300520EN, Rev AA November 2009 2-10 Section 2.
Preliminary Reference Manual 300520EN, Rev AA November 2009 Section 3 Rosemount 5900 Series Installation 3.1 3.2 3.3 3.4 3.1 SAFETY MESSAGES Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-1 Installation Considerations . . . . . . . . . . . . . . . . . . . page 3-3 Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . page 3-18 Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . .
Preliminary Rosemount 5900 Series Reference Manual 300520EN, Rev AA November 2009 High voltage that may be present on leads could cause electrical shock: Avoid contact with leads and terminals. Make sure the main power to the transmitter is off and the lines to any other external power source are disconnected or not powered while wiring the gauge. 3-2 Section 3.
Preliminary Reference Manual 300520EN, Rev AA November 2009 3.2 INSTALLATION CONSIDERATIONS Rosemount 5900 Series When finding an appropriate location on the tank for a Rosemount 5900 radar level gauge, the conditions of the tank must be carefully considered. The 5900 should be installed so that the influence of disturbing objects is kept to a minimum, preferably outside the radar signal beam. Ensure that environmental conditions are within specified limits as listed in “Specifications” on page A-1.
Preliminary Rosemount 5900 Series 3.2.1 Horn Antenna Requirements Reference Manual 300520EN, Rev AA November 2009 The Rosemount 5920 with horn antenna must be installed so that there are no pipes or other obstacles that could prevent the radar beam from reaching the tank bottom unobstructed. There are two flanges available; a horizontal flange for vertical installation, and an inclined flange for installation close to the tank wall.
Preliminary Reference Manual 300520EN, Rev AA November 2009 Rosemount 5900 Series Free Space Requirements There are two flanges available for the Horn Antenna Gauge. One flange has an inclination of 4° and the other is horizontal. See installation drawing for flange dimensions. The horizontal flange can be used if the wall does not intrude into the 30° wide radar beam of the Rosemount 5900.
Preliminary Rosemount 5900 Series 3.2.2 Parabolic Antenna Requirements Reference Manual 300520EN, Rev AA November 2009 Inclination The inclination of the Rosemount 5900 with parabolic antenna should not exceed 1.5 ° towards the center of the tank. For products with high condensation such as bitumen/asphalt applications, the radar beam should be directed vertically without any inclination. Figure 3-3. Maximum inclination with parabolic antenna Maximum inclination 1.
Preliminary Reference Manual 300520EN, Rev AA November 2009 Rosemount 5900 Series Figure 3-4. Maximum inclination of tank flange Maximum inclination towards tank center Maximum inclination towards tank wall Max inclination along tank wall Flange Ball T38-W can be welded at a maximum angle of 20° between the flange and the Flange Ball surface. Figure 3-5. Maximum inclination of welded flange with Flange Ball T38W Section 3.
Preliminary Rosemount 5900 Series Reference Manual 300520EN, Rev AA November 2009 Nozzle Requirements When using a Ø 20" nozzle the height of the nozzle must not exceed 0.5 meter. There has to be a free passage for the radar beam within a 5° angle from the edge of the parabolic reflector to the lower end of the nozzle. Nozzles with larger diameter may be higher than 0.5 meter as long as the 5° requirement is fulfilled. From the flange to the product surface the distance should not be less than 1.0 m.
Preliminary Reference Manual 300520EN, Rev AA November 2009 Rosemount 5900 Series Free Space Requirements The radar beam of the Parabolic Antenna Gauge is 10° wide. Obstacles (construction bars, pipes larger than Ø 2", etc.) within the radar beam are generally not accepted, as these may result in disturbing echoes. However, in most cases, a smooth tank wall or heating coils will not have any significant influence on the radar beam. The distance from the tank wall to the antenna axis should be at least 0.
Preliminary Rosemount 5900 Series 3.2.3 Still Pipe Antenna Requirements Reference Manual 300520EN, Rev AA November 2009 This instruction covers installation of the Rosemount 5900 Still-pipe Array antenna available for pipe size 5, 6, 8, 10 and 12 inch. The Rosemount 5900 is designed for still-pipe mounting and can be mounted on existing still-pipe flanges without taking the tank out of operation.
Preliminary Reference Manual 300520EN, Rev AA November 2009 Rosemount 5900 Series Flange Requirements The Rosemount 5900 Still-pipe Array antenna fits flanges of size 5", 6", 8", 10" and 12". The gauge has a flange for sealing the tank. The flange must be horizontal within ±2°. Figure 3-8. The flange must be horizontal within ±2° Recommended Installation When constructing new tanks, an 8" still pipe or larger is recommended. This is especially relevant in tanks with sticky, viscous products.
Preliminary Rosemount 5900 Series Reference Manual 300520EN, Rev AA November 2009 Free Space The following free space is recommended for mounting the Still-pipe gauge: Figure 3-9. Free space requirements for 5900 with Array antenna Fixed version Minimum 500 mm Service space 400 mm Service space 400 mm Figure 3-10. Free space requirements for 5900 with Array antenna Hinged H atch version Minimum 500 mm Service space 500 mm 3-12 Section 3.
Preliminary Reference Manual 300520EN, Rev AA November 2009 3.2.4 LPG/LNG Antenna Requirements Rosemount 5900 Series Temperature and Pressure Measurement A prerequisite for high accuracy level-measurements in LPG/LNG tanks is that temperature and pressure measurements are made. The Rosemount 5900 transmitter can interface pressure sensors and up to six temperature sensors. Still Pipe A still-pipe must be installed prior to the gauge installation.
Preliminary Rosemount 5900 Series Figure 3-11. Reference pin installation REFERENCE PIN Reference Manual 300520EN, Rev AA November 2009 Marking Still Pipe The Reference Pin is directed towards the bolt hole on the pipe flange Flange seen from above Bolt hole Align Reference Pin and bolt hole within 1° Figure 3-12. Still-pipe and flange inclination requirements FLANGE Maximum 1° Maximum 0.5° 3-14 Section 3.
Preliminary Reference Manual 300520EN, Rev AA November 2009 Rosemount 5900 Series Reference Pin and Reflector One of the holes on the still-pipe is used for mounting a Reference Pin which enables verification of the measurement when the tank is pressurized. The Reflector is mounted at the lower end of the still-pipe and is integrated with a ring that is used for calibrating the gauge during the installation phase when the tank is empty.
Preliminary Rosemount 5900 Series Reference Manual 300520EN, Rev AA November 2009 Figure 3-14. Mounting the reflector on pipe 4 inch SCH 40 Ring is marked 4” SCH40 Figure 3-15. Mounting the reflector on pipe DN 100 Ring is marked DN100 3-16 Section 3.
Preliminary Reference Manual 300520EN, Rev AA November 2009 Rosemount 5900 Series Extension Pipe for Minimum Distance. The radar level gauge should be placed so that there is always 800 mm or more between the flange and the maximum product level. If the tank is filled above the maximum product level, an extension pipe can be mounted to raise the radar level gauge so that it measures correctly all the way up to the maximum level, see Figure 3-16. Figure 3-16.
Preliminary Rosemount 5900 Series Reference Manual 300520EN, Rev AA November 2009 3.3 MECHANICAL INSTALLATION 3.3.1 Horn Antenna Follow this instruction when installing the Rosemount 5900 with Horn Antenna. See “Horn Antenna Requirements” on page 3-4 for information on mounting considerations before installing the gauge on the tank. NOTE! When determining conduit dimensions (if used), note that the Horn Antenna Gauge may be inclined 4° towards the center of the tank (see Figure 3-2 on page 3-5).
Preliminary Reference Manual 300520EN, Rev AA November 2009 Rosemount 5900 Series Transmitter head 5. Put the transmitter head onto the antenna adapter. Nut 6. Ensure that the guide pin inside the transmitter head base fits the groove on the adapter. Adapter 7. Tighten the nut that connects the transmitter head to the adapter. Tank 8. Ensure that the gauge is directed so that the cross hairs on top of the transmitter head points towards the center of the tank. 9.
Preliminary Rosemount 5900 Series 3.3.2 Parabolic Antenna Reference Manual 300520EN, Rev AA November 2009 Mounting the Flange Ball model T30 1. Use a flange of thickness 6 - 30 mm. Recess Flange Ball 2. Make sure that the diameter of the hole is 96 mm. Make a small recess at one side of the flange hole. 3. Put the O-ring on the flange and insert the Flange Ball into the hole. Make sure that the pin on the side of the Flange Ball fits into the recess on the flange. Nut 4.
Preliminary Reference Manual 300520EN, Rev AA November 2009 Rosemount 5900 Series Mounting the Flange Ball model T38-W The Flange Ball T38 is welded to the flange. To mount the T38 do the following: 1. Make sure that the diameter of the hole is 116 ± 2 mm. Protection plate Flange Ball Groove Section 3. Installation 2. Let the protection plates remain on the Flange Ball until the welding is finished. These plates protect the surface of the Flange Ball from welding sparks. 3.
Preliminary Rosemount 5900 Series 60 mm Protection plate Reference Manual 300520EN, Rev AA November 2009 4. If the tank flange is inclined, make sure that the Flange Ball is welded so that the Flange Ball is horizontal when it is mounted on the tank. The tank flange inclination should not exceed 20 degrees. 5. Remove the protection plates when the Flange Ball is welded to the flange. Protection plate 3-22 Section 3.
Preliminary Reference Manual 300520EN, Rev AA November 2009 Rosemount 5900 Series Mounting the Parabolic Antenna Follow this instruction when installing the the Parabolic antenna. See “Parabolic Antenna Requirements” on page 3-6 for considerations before installing the gauge on the tank. 1. Check that all parts and tools are available before carrying them up to the tank top. M5x5 2. Fit the Parabolic Reflector onto the Antenna Feeder and mount the five M5 screws Parabolic reflector Antenna feeder 3.
Preliminary Rosemount 5900 Series Reference Manual 300520EN, Rev AA November 2009 4. Put the two O-rings in the grooves on the upper surface of the Flange Ball. 2 O-rings Flange Ball Grooves Flange Nut Tab Washer 5. Turn the flange around and insert the antenna feeder into the flange hole. Mount the washers and nuts. Finger Nut Flange Washer Ball Stop Washer Antenna Feeder 3-24 Section 3.
Preliminary Reference Manual 300520EN, Rev AA November 2009 Rosemount 5900 Series Finger Nut 6. Tighten the finger nut and the upper nut by hand. Upper Nut Antenna Feeder Flange 7. Place the antenna and flange assembly on the tank nozzle and tighten the flange screws. Antenna Nozzle Section 3.
Preliminary Rosemount 5900 Series Reference Manual 300520EN, Rev AA November 2009 8. Put the gauge on the antenna feeder. Ensure that the guide pin inside the base of the transmitter head fits the groove on the antenna feeder. 9. Tighten the nut that connects the transmitter head to the antenna. Nut Finger Nut Antenna Feeder TANK 10. Loosen the finger nut slightly. 11. Rotate the gauge so that the cross hairs on top of the 5900 head is directed towards the center of the tank.
Preliminary Reference Manual 300520EN, Rev AA November 2009 Rosemount 5900 Series 12. Use the marks on the Washer Ball to adjust the gauge so that the antenna is inclined roughly 1.5° towards the center of the tank. Note: For bitumen tanks, the gauge should be mounted with 0° inclination. Tank center Plumb line 13. Tighten the finger nut. Incline antenna 1.5° towards the tank center 3 2 1 0 2,5 1,5 0,5 0,5 1,5 2,5 0 1 2 14.
Preliminary Rosemount 5900 Series Weather Protection Hood Reference Manual 300520EN, Rev AA November 2009 16. Put the Weather Protection Hood on top of the transmitter head and tighten the screw. Finger Nut 17. Tighten the upper nut to lock the finger nut, and secure by folding the tab washer over the nut. Upper Nut 3-28 18. Connect the electrical cabling and configure the gauge by using the TankMaster WinSetup software (see the Raptor System Configuration Manual, Document No. 300510EN). Section 3.
Preliminary Reference Manual 300520EN, Rev AA November 2009 3.3.3 Rosemount 5900 Series Array Antenna Fixed version Follow this Step by Step instruction when installing the Array Antenna Fixed version. See “Still Pipe Antenna Requirements” on page 3-10 for information on mounting considerations before installing the gauge on the tank. 1. Insert the antenna feeder into the flange hole. Antenna feeder Nut Section 3. Installation 2. Tighten the nut. Secure by folding the tab washer over the nut.
Preliminary Rosemount 5900 Series Reference Manual 300520EN, Rev AA November 2009 3. Put the antenna and flange assembly on the tank nozzle and tighten the flange screws. 4. Carefully put the gauge on top of the antenna feeder and tighten the nut. Ensure that the guide pin inside the base of the transmitter head fits the groove on the antenna feeder. Weather Protection Hood Spacer Nut 5. Put the Weather Protection Hood on top of the transmitter head and tighten the screw.
Preliminary Reference Manual 300520EN, Rev AA November 2009 Rosemount 5900 Series 6. Connect the electrical cabling and configure the 5900 by using the TankMaster WinSetup software, see the Raptor System Configuration Manual (Document No. 300510EN). Section 3.
Preliminary Rosemount 5900 Series 3.3.4 Array Antenna Hinged Hatch Reference Manual 300520EN, Rev AA November 2009 Follow this instruction when installing the the Array antenna Hinged Hatch version. 1. Mount the Fast Opening Cover and flange on the nozzle. The flange consists of two parts mounted on each side of the cover. (There is also a version available with a flange welded on the cover). Flange 2. Tighten the flange screws. Gasket Fast Opening Cover 3-32 Section 3.
Preliminary Reference Manual 300520EN, Rev AA November 2009 Rosemount 5900 Series 3. Mount the antenna on the lid. Antenna Nut Section 3. Installation 4. Tighten the nut which holds the antenna to the lid.
Preliminary Rosemount 5900 Series O-ring Reference Manual 300520EN, Rev AA November 2009 5. Check that the O-ring is properly seated all around the cover and is pressed down behind the Hand Dip Plate. Hand Dip Plate Antenna feeder Tighten the locking screw 3-34 6. Close the lid and tighten the locking screw. Section 3.
Preliminary Reference Manual 300520EN, Rev AA November 2009 Rosemount 5900 Series 7. Carefully put the gauge on top of the antenna feeder and tighten the nut. Ensure that the guide pin inside the base of the transmitter head fits the groove on the antenna feeder. Weather Protection Hood Spacer Nut 8. Put the Weather Protection Hood on top of the transmitter head and tighten the screw. Antenna feeder Groove 9.
Preliminary Rosemount 5900 Series 3.3.5 LPG/LNG Antenna Reference Manual 300520EN, Rev AA November 2009 Follow this step by step instruction when installing the LPG/LNG antenna. See “LPG/LNG Antenna Requirements” on page 3-13 for information on mounting considerations before installing the gauge on the tank. NOTE! There must be a mark on the pipe flange to show the direction of the reference pins in the still pipe.
Preliminary Reference Manual 300520EN, Rev AA November 2009 Rosemount 5900 Series 5. Place a gasket (customer supplied) on the Mounting Flange. Marking hole Notch indicating the direction of the Reference Pin Align! Closing 6. Carefully fit the Pipe Cone into the still pipe and tighten the Closing onto the Mounting Flange (customer supplied screws and nuts). Mounting Flange 7. Direct the Closing so that the marking hole aligns with the notch or mark on the pipe flange. 8.
Preliminary Rosemount 5900 Series Reference Manual 300520EN, Rev AA November 2009 10. Put the adapter on the flange and tighten the four M10 screws with washers. Ensure that the guide pins enter the holes in the adapter. 4 M10 screws and washers Nut Adapter Guide pins Holes for guide pins 3-38 Flange 11. Fit the Transmitter Head on the adapter and tighten the nut that connects the transmitter head to the antenna 12.
Preliminary Reference Manual 300520EN, Rev AA November 2009 Rosemount 5900 Series 3.4 ELECTRICAL INSTALLATION 3.4.1 Cable/conduit entries The electronics housing has entries for ½ - 14 NPT. Optional M20×1.5, minifast and eurofast adapters are also available. The connections are made in accordance with local or plant electrical codes. Make sure that unused ports are properly sealed to prevent moisture or other contamination from entering the terminal block compartment of the electronics housing.
Preliminary Rosemount 5900 Series 3.4.3 Cable Selection Reference Manual 300520EN, Rev AA November 2009 Use shielded twisted pair wiring for the Rosemount 5900 Series in order to comply with EMC regulations and to ensure good fieldbus performance is achieved. The cables must be suitable for the supply voltage and approved for use in hazardous areas, where applicable. In the U.S. explosion-proof conduits may be used in the vicinity of the vessel.
Preliminary Reference Manual 300520EN, Rev AA November 2009 3.4.7 The Raptor Tankbus Rosemount 5900 Series The Raptor system is easy to install and wire. Devices can be “daisy-chained” thus reducing the number of external junction boxes. In a Raptor system devices communicate with a Rosemount 2410 tank hub via the intrinsically safe Tankbus. The Tankbus complies with the FISCO(1) FOUNDATION fieldbus standard. The Rosemount 2410 acts as power supply to the field devices on the Tankbus.
Preliminary Rosemount 5900 Series 3.4.8 Typical installations Reference Manual 300520EN, Rev AA November 2009 The example below (Figure 3-17) illustrates a Raptor system with terminators at both ends of the fieldbus segment as required in a FOUNDATION fieldbus system. In this case terminators are enabled in the Rosemount 2410 tank hub and a Raptor field device at the end of the network segment. Figure 3-17.
Preliminary Reference Manual 300520EN, Rev AA November 2009 3.4.9 Wiring Rosemount 5900 Series To connect the Rosemount 5900 Series transmitter: 1. Make sure that the power supply is switched off. 2. Remove the cover on the terminal compartment. 3. Run the wires through the appropriate cable gland/conduits. Install wiring with a drip loop. The bottom of the loop must be lower than the cable entry. 4. Connect wires as described in “Terminal Blocks” on page 3-44. 5.
Preliminary Rosemount 5900 Series Reference Manual 300520EN, Rev AA November 2009 3.4.10 Terminal Blocks Figure 3-19. Rosemount 5900 terminal compartment Test terminals Test terminals Ground terminals, internal Table 3-7.
Preliminary Reference Manual 300520EN, Rev AA November 2009 Rosemount 5900 Series Terminal Block Two-in-One Version The Rosemount 5900 Two-in-One version can be connected to a single Tankbus or two separate Tankbuses. Figure 3-20. Terminal compartment.2-in-1 version Two tankbuses Single tankbus Test terminals Test terminals Jumpers between X3 and X4 Ground terminals, internal When using two separate tankbuses, connect X1 to Tankbus 1 and X4 to Tankbus 2. Table 3-8.
Preliminary Rosemount 5900 Series Reference Manual 300520EN, Rev AA November 2009 Gauge Terminal Block SIL Safety System The Rosemount 5900 has a SIL alarm output which is connected to the Rosemount 2410 Tank Hub. Figure 3-21.
Preliminary Reference Manual 300520EN, Rev AA November 2009 3.4.11 Wiring Diagrams Rosemount 5900 Series The standard version of the Rosemount 5900 has a single intrinsically safe fieldbus input. The 5900 has a built-in termination by short circuiting the X2 connector. An intrinsically safe output on connector X4 can be used for “daisy-chain” connection to other devices in a Raptor system. Connector X3 is used for a fieldbus input/output cable shield connection (separated from chassis ground).
Preliminary Rosemount 5900 Series Reference Manual 300520EN, Rev AA November 2009 The Rosemount 5900 2-in-1 version The 2-in-1 version of the Rosemount 5900 has two separate level gauges placed in the same housing. One of the tankbuses can be terminated. The 2-in-1 version can be connected to two separate tankbuses as illustrated in Figure 3-23 and 3-24, or to a single tankbus as illustrated in Figure 3-25 on page 3-50.
Preliminary Reference Manual 300520EN, Rev AA November 2009 Rosemount 5900 Series In Figure 3-24 a Rosemount 2240 transmitter is “daisy-chained” to a 2-in-1 version of the Rosemount 5900 level gauge. The termination is enabled in the 2240 terminal block. Figure 3-24.
Preliminary Rosemount 5900 Series Reference Manual 300520EN, Rev AA November 2009 Figure 3-25 illustrates the 2-in-1 version of the Rosemount 5900 with a single intrinsically safe tankbus connected to both level gauges via terminal X1 by setting a jumper between X3 and X4. The Tankbus termination is enabled in the 5900 terminal block (X2). Figure 3-25.
Preliminary Reference Manual 300520EN, Rev AA November 2009 Section 4 Rosemount 5900 Series Configuration 4.1 4.2 4.3 4.4 4.5 4.1 SAFETY MESSAGES Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-2 Basic Configuration . . . . . . . . . . . . . . . . . . . . . . . . . page 4-4 Configuration Using Rosemount TankMaster . . . . page 4-7 LPG Configuration . . . . . . . . . . . . . . . . . . .
Preliminary Rosemount 5900 Series 4.2 OVERVIEW Reference Manual 300520EN, Rev AA November 2009 Installation and configuration of a Raptor system is a simple and straight-forward procedure. It basically includes the following steps: 1. Setting up communication protocol and communication parameters. 2. Configuration of Field Communication Unit. 3. Configuration of Rosemount 2410 tank communication unit. 4. Configuration of measurement devices such as the Rosemount 5900 level gauge. 5. Calibration.
Preliminary Reference Manual 300520EN, Rev AA November 2009 4.2.1 4.2.2 Basic Configuration Advanced Configuration Rosemount 5900 Series Basic configuration includes specifying parameters for a standard configuration which is sufficient in most cases. It includes the following items: • Measurement Units • Tank geometry; tank height, tank type, tank bottom type, pipe diameter, hold off disance, calibration distance etc.
Preliminary Reference Manual Rosemount 5900 Series 300520EN, Rev AA November 2009 4.3 BASIC CONFIGURATION 4.3.1 Tank Geometry The following parameters are used for tank geometry configuration of a Rosemount 5900 level gauge: Figure 4-1.
Preliminary Reference Manual 300520EN, Rev AA November 2009 Rosemount 5900 Series Tank Reference Height (R) The Tank Reference Height (R) is the distance from the hand dipping nozzle (Tank Reference Point) to the Zero Level (Dipping Datum Plate) close to, or at the bottom of the tank.
Preliminary Rosemount 5900 Series Reference Manual 300520EN, Rev AA November 2009 Pipe Diameter When a Rosemount 5900 level gauge is installed in a still pipe, the inner diameter of the pipe must be specified. The Pipe Diameter is used to compensate for the lower microwave propagation speed inside the pipe. An incorrect value results in a scale factor error. If locally supplied still pipes are used, make sure the inner diameter is noted before the pipe is installed. 4.3.
Preliminary Reference Manual 300520EN, Rev AA November 2009 Rosemount 5900 Series 4.4 CONFIGURATION USING ROSEMOUNT TANKMASTER It is recommended that the Rosemount 5900 is configured by using the TankMaster Winsetup configuration tool.
Preliminary Reference Manual 300520EN, Rev AA November 2009 Rosemount 5900 Series 4.4.1 Installation Wizard A Rosemount 5900 is typically installed as part of the installation procedure when installing a Rosemount 2410 tank communication unit in TankMaster WinSetup. Then the 5900 appears in the WinSetup workspace and is configured via the Properties window. See the Rex II System Configuration Manual (Document no. 300510EN) for more information.
Preliminary Reference Manual 300520EN, Rev AA November 2009 Rosemount 5900 Series 4.5 LPG CONFIGURATION 4.5.1 Preparations Ensure that all mechanical installations are made according to instructions, and that all external sensors such as pressure and temperature sensors are properly connected. Make sure that the position of the reference pin is accurately measured and the inner diameter of the still-pipe is available.
Preliminary Rosemount 5900 Series 4.5.2 LPG Configuration Reference Manual 300520EN, Rev AA November 2009 In the following description it is assumed that the Rosemount 5900 LPG gauge is installed on the tank, and that a basic configuration is done as described in the Rex II System Configuration Manual (Document no. 300510EN). Then it needs to be configured for LPG measurements. Do the following: 1. Ensure that the tank is empty. 2. Check that the ball valve (optional) on the gauge is open.
Preliminary Reference Manual 300520EN, Rev AA November 2009 Rosemount 5900 Series 4. Calibrate. Make sure that there is no liquid above the calibration ring (or bottom plug) at the end of the pipe. Check the Ullage value measured by the transmitter: Ullage = Tank Height R- Product Level L.
Preliminary Rosemount 5900 Series Reference Manual 300520EN, Rev AA November 2009 6. When a Rosemount 2240 tank temperature multiplexer is used, the vapor temperature is automatically mapped to the average temperature of all spot sensors above the product surface. In case you like to map a specific sensor, open the ATD Properties window and select the Parameter Source tab to choose the desired temperature source device. 7. Configure the reference pins.
Preliminary Reference Manual 300520EN, Rev AA November 2009 Rosemount 5900 Series RTG REFERENCE POINT Distance from RTG reference point to reference pin RTG REFERENCE PIN Make sure that the Threshold value is 500 mV. The amplitude of the echo from the reference pin must be above the threshold value in order to appear in the LPGVerify window (see “Verify the gauge measurement.” on page 4-14). In case the reference pin does not show up, it is possible to use a smaller threshold value.
Preliminary Rosemount 5900 Series Reference Manual 300520EN, Rev AA November 2009 8. Verify the gauge measurement. a. Ensure that the reference pin appears in the LPG Setup window. In the LPG Setup window click the Verify Pins button: Nominal position Measured position b. In the LPG Verify Pins window click the Start button to start the verification process. c. When verification is finished, the position appears in the Measured Position field. d.
Preliminary Reference Manual 300520EN, Rev AA November 2009 Rosemount 5900 Series 9. Choose correction method. There are several options available depending on the number of products and product type. In the LPG Setup window click the Correction button: Choose one of the following correction methods: a. Air Correction. This method should only be used when there is no vapor in the tank, i.e. when the tank is empty and contains air only. It is used in the initial step when calibrating the 5900. b.
Preliminary Rosemount 5900 Series 4-16 Reference Manual 300520EN, Rev AA November 2009 Section 4.
Preliminary Reference Manual 300520EN, Rev AA November 2009 Section 5 Rosemount 5900 Series Operation 5.1 5.2 5.3 5.1 SAFETY MESSAGES Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-1 Viewing Measurement Data . . . . . . . . . . . . . . . . . . . page 5-2 Alarm Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preliminary Rosemount 5900 Series 5.2 VIEWING MEASUREMENT DATA Reference Manual 300520EN, Rev AA November 2009 The Rosemount TankMaster program has several options for viewing measurement and inventory data for single tanks and for tank groups. TankMaster also offers the option to create custom views with your own set of parameters. See the TankMaster WinOpi Reference Manual (Document No. 303028EN) for more information. Figure 5-1. Example of a bargraph view in TankMaster WinOpi 5.
Preliminary Reference Manual 300520EN, Rev AA November 2009 Section 6 Rosemount 5900 Series Service and Troubleshooting 6.1 6.2 6.3 6.1 SAFETY MESSAGES Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6-1 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6-2 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preliminary Rosemount 5900 Series Reference Manual 300520EN, Rev AA November 2009 6.2 SERVICE 6.2.1 Viewing Input and Holding Registers Measured data is continuously stored in input registers of the Rosemount 5900 radar level gauge. By viewing the Input registers you can check that the device is working properly. The holding registers store various parameters which are used to configure the 5900 gauge for various applications.
Preliminary Reference Manual 300520EN, Rev AA November 2009 Rosemount 5900 Series 4. Choose Predefined to see a basic selection of registers. Choose the All option to view a range of registers by your own choice. For the All option, you have to specify a range of registers by setting a start value in the Start Register input field, and the total number of registers to be displayed in the Number of Registers field (1-500). 5. Click the Read button.
Preliminary Rosemount 5900 Series 6.2.2 Reference Manual 300520EN, Rev AA November 2009 Backing Up the Gauge Configuration Input and holding registers of the Rosemount 5900 can be stored on disk. This can be useful for backup purposes and troubleshooting. You can save a predefined set of holding registers to make a backup copy of the current gauge configuration. The backup file can be used to restore the transmitter configuration at a later stage.
Preliminary Reference Manual 300520EN, Rev AA November 2009 Rosemount 5900 Series Multiple devices To save a backup copy of the current configuration for multiple devices, do the following: 1. Start the TankMaster WinSetup program. 2. In the TankMaster WinSetup workspace window select the Devices folder. 3. Click the right mouse button and choose the Devices/Save Database of All to Files option. This option is also available from the Service/Devices menu. 4.
Preliminary Rosemount 5900 Series 6.2.3 Reference Manual 300520EN, Rev AA November 2009 To Recover a Backup Configuration Database TankMaster WinSetup lets you replace the current Holding Register database with a backup database stored on disk. This can be useful, for example, if you want to recover lost configuration data. To load a Holding Register database do the following: 1. Select the device in the Workspace window for which you want to load a new database. 2.
Preliminary Reference Manual 300520EN, Rev AA November 2009 6.2.4 Diagnostics Rosemount 5900 Series The TankMaster WinSetup program lets you view the current device status. The View Diagnostic Register window shows a selection of database registers that gives you an instant view of how the gauge operates. You may also configure the window by adding registers of special interest. To view and configure the diagnostic registers: 1. Select the 5900 gauge icon in the TankMaster WinSetup workspace. 2.
Preliminary Rosemount 5900 Series 6.2.5 Reference Manual 300520EN, Rev AA November 2009 Upgrading the Gauge Software TankMaster WinSetup includes the option to upgrade Rosemount TankRadar gauges with new application and boot software. To upload a new program do the following: 1. Ensure that the 5900 level gauge has a stable communication with TankMaster. 2.
