POWERSPORT TRAIL THUNDER Owner’s Manual and Assembly Instructions Model #: W463 W463-G Read and understand the entire manual before assembly and operation. The vehicle must be assembled by an adult who has read and understood the instructions. Made in China. Styles and colors may vary. Before returning your product to the store, please contact our Customer Service team. Call 1-888-982-9309 for assistance and replacement parts. IMPORTANT: Save this manual with your sales receipt.
Introduction Thank you for purchasing this Rollplay vehicle. We hope the rider enjoys it for miles to come. Please read this instruction guide carefully before assembling and operating the vehicle. Please keep your sales receipt and register your product at www.rollplay.com. Please contact Rollplay Customer Service with any questions. Have your model number and serial number ready before calling. Please have proof of purchase. Hours: 9 AM - 5 PM (CST), Monday - Friday Phone: Email: customerservice@rollplay.
IMPORTANT! YOU MUST CHARGE THE BATTERY FOR 24 HOURS BEFORE FIRST USE! Charge the battery after each use. Charge the battery at least once a month, even if the vehicle is not in use. BEFORE YOU RETURN YOUR PRODUCT TO THE STORE, CONTACT ROLLPLAY WITH QUESTIONS Call Customer Service if you need assistance or replacement parts. Please have your model number and serial number ready before calling. Please have proof of purchase. Keep your sales receipt and register your product at www.rollplay.
Table of Contents Safety......................................................... 5 Parts ......................................................... 7 Charging Instructions.............................. 8 Attach the Steering Rod ......................... 9 Attach the Front Bumper ........................ 10 Assemble the Front Rear Wheel............. 11 Attach the Steering Wheel ...................... 12 Attach the Windshield ............................. 13 Attach the Seat ...................................
5 Safety WARNING: SAFETY RIDING RULES The user must follow all safety rules and guidelines, or serious injury or death may occur to the user. • Always use common sense and safe practices when using the vehicle. The user must be at least 3 • This product contains small parts that are for adult assembly only. Keep small children away when assembling. Remove and dispose of all protective material and plastic bags before assembly. • • • • • • • • • Product Safety Commission (CPSC) Standard 16 CFR 1203.
Safety (Continued) 6 WARNING: BATTERY SAFETY • Battery posts, terminals and related accessories contain lead and lead components. DO NOT open the battery. • Contact exposure to battery leakage (lead acid) may cause serious injury. Immediately contact your doctor if exposure occurs. If the chemical is on the skin, immediately give the person water or milk. Do not give water or milk if the person is vomiting or has decreased alertness. Do not induce vomiting. • explosion.
7 Parts Not Included: 9 Phillips screwdriver 8 10 1 11 2 12 3 6 4 13 7 15 14 16 5 1. Seat 2. Storage Compartment 3. Wheels (x4) 4. Wheel Covers (x4) 5. Wheel Cap (x4) 6. Front Axle Frame 7. Front Bumper 8. Gear Box (x2) 16 9. Light Bar 10. Steering Wheel 11. Windshield 12. Side Mirrors (x2) 13. Hex Wrench 14. Battery 15. Charger 16. Steering Rod 17. Manual 18. Screws (x29) 19. Steering Rod Screw 20. Nuts (x4) 21.
Charging Instructions YOU MUST CHARGE THE BATTERY FOR 24 HOURS BEFORE THE FIRST USE! ONLY AN ADULT SHOULD HANDLE THE BATTERY AND CHARGER. To Charge the Battery: Figure 1 1. Ensure the car is stopped and the power is turned off. 2. Open the engine cover by unlocking the clasps on each side and lifting the hood. Then, connect the battery (wires A and B in Figure 1). 3. Close the hood and secure it with four short Screws (16) on the clasps (Figure 2). 4.
9 Attach the Steering Rod 1. Gently flip the vehicle upside down and lay on a smooth surface. 2. Remove the locknut and washer from Steering Rod (16), insert the Steering Rod into the hole near the front of the vehicle. 3. Slide the Axle Frame onto the Steering Rod through the slot on the Axle Frame, then secure the frame with the locknut and washer. 4. Secure the frame with four Screws (17) using a Phillips screwdriver.
Attach the Front Bumper x16 1. Align the Front Bumper (7) with the slots on the front of the car. 2. Using a Phillips screwdriver, secure the front bumper with 16 Screws (18).
11 Assemble the Wheels 1. Locate the Wheels (3), Washers, Nuts (20), Wheel Covers (4), Wheel Cap (5) and Hex Wrench (13). 2. Slide a Washer onto one of the Front Axles, then slide on a Front Wheel. 3. Snap a Wheel Cover (4) onto the Wheel, then slide another Washer and a Nut on the axle. 4. Use the Hex Wrench to tighten the Nut. Then, snap a Wheel Cap (5) onto the Wheel Cover to complete the wheel assembly. 5. Repeat steps 1-4 for the other Front Wheel. 6. On a rear axle, slide on a Rear Wheel.
12 Attach the Steering Wheel 1. Inside the hole for the Steering Rod on the dashboard, locate the music wire and connect it to the wire on the Steering Wheel (10). 2. Gently tuck the wires into the Vehicle body. Straighten the front wheels before assembling the steering wheel. From underneath the vehicle, press the Steering Rod (16) up and attach the Steering Wheel to the top of the Steering Rod. 3.
Attach the Windshield 1. Locate the Windshield (11) and slide it into the slots at the top of the dashboard until it clicks into place. 2. Insert the Side Mirrors (12) into the slots on the sides of the Windshield.
14 Attach the Seat x2 1. Insert the Seat (1) by sliding the hooks on the back into the slots on the vehicle body. 2. Secure with two Screws (18).
15 Install the Storage Compartment x1 1. Align the Storage Compartment (2) with the slots on the back of the vehicle. 2. Insert a Screw (18) inside the Storage Compartment and into the hole on the vehicle body to secure.
Attach the Light Bar 16 x2 1. Connect the wiring inside the Light Bar (9) with the wiring inside the side brackets, then attach the side brackets to the Light Bar. 2. Fasten the side brackets to the Light Bar with two Screws (18). 3. Connect the wires inside the Light Bar to the wires from the back of the vehicle body. 4. Slide the Light Bar brackets into the slots on the rear of vehicle body until they click into place.
17 Remote Operating Instructions AAA 1.5V Speed adjustment Remote Control Battery Installation: Open the battery cover with a screwdriver. Place two "AAA" (AM-4/LR03) batteries into the battery compartment and replace the battery cover. Secure with the screw. Please note, the use of new alkaline batteries is recommended for optimal performance. If the red light does not light up, please replace the batteries. Pair Remote Control with E-Car: 1.
Remote Operating Instructions 18 Forward Left LED light Stop Speed adjustment Back Right Forward/Reverse Buttons: Press the Forward Button, to move forward. Press the Back Button, to drive in reverse. Speed Adjustment: The Speed Adjustment Button allows you to choose between 3 speeds. Press the button to choose the desired speed. The LED light will display which speed is selected: three lights indicate the fastest speed option, while one light indicates the slowest speed option.
19 Product Features Bluetooth Battery Life Indicator Power Button Charging Port Forward/Reverse Button Speed Button Pedal Power Button: Press the Power Button to turn on the car. The Power Button will light up and a start-up sound will play once the vehicle is on. Press the "O" on the Power Button to turn off the car. Bluetooth: Press the Bluetooth Button. You will hear voice prompts to connect your device. On your device, search and select "YX" in the list of available Bluetooth devices.
Maintenance 20 Important Battery and Charger Information • Only an adult who has read and understands the safety warnings may handle and operate the battery and battery charger. Keep away from children. • • • • • • • • • • • • • • time. Recharge the battery immediately after each use. Charge for at least 8-12 hours, but no more than 20 hours. Charge the battery at least once a month, even if the vehicle is not used.
21 • General Care Regularly inspect all vehicle parts to ensure they are in good working condition. • Regularly inspect the charger, cord, plug, and other related parts for damage. • Remove any damaged parts and immediately contact Customer Service for replacement parts. See Service and Repairs on Page 25 for more information. • DO NOT operate the vehicle if there are any damaged parts. • Carefully clean the vehicle with a damp cloth and mild soap. Do not get water in or near any electrical parts.
Troubleshooting Guide 22 Completely read through the manual and troubleshooting guide before contacting Customer Service. Problem Vehicle does not run Potential Cause Battery is low Thermal fuse tripped Snap pins are loose Loose wires or loose connectors Battery is dead Vehicle only runs for a short time Electrical system is damaged Motor is damaged Contact Customer Service Undercharged battery Ensure a secure connection when the battery is recharging. Recharge for at least 8-12 hours.
23 Problem Vehicle needs a push to start Potential Cause Loose wires or loose connectors Dead spot on motor Motor or gear box making grinding noises Battery will not recharge Battery makes bubbling noise while recharging Charger is warm Attempting to shift while vehicle is moving Motor or gear damage Solution Ensure the battery connectors are securely attached. If wires are loose, contact Customer Service. A “dead spot” means electricity is not being delivered to the terminal.
FCC Information 24 This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules.
25 Service and Repairs Before returning your product to the store, contact Rollplay with questions. If your product requires service, repairs or replacement parts, please contact Rollplay Customer Service. Hours: 9 AM - 5 PM (CST), Monday - Friday Phone: 1-888-982-9309 Email: customerservice@rollplay.com Web: www.rollplay.com For a list of available replacement parts, please visit www.rollplay.com. WE WILL REQUIRE PROOF OF PURCHASE. Please save your sales receipt and register your product at www.rollplay.
Warranty 26 Rollplay 12-Volt Limited Warranty • One-year limited warranty from the date of purchase with proof of purchase from Rollplay • This one-year limited warranty covers the ride-on against defects in materials and workmanship to the original purchase. Proof of purchase receipt from a Rollplay certified reseller is required certified retailer. • Six-Month limited warranty on the 12-Volt battery with proof of purchase from a Rollplay certified retailer.
Product Registration 27 Fill out the form below and mail it to: Rollplay 1131 W. Blackhawk St. Second Floor Chicago, IL 60642 www.rollplay.com We will use the information provided only for your warranty. We will not sell, rent or share your personal information. Fir Last Name: T itle: : Phone: ate of Purchase: Retailer Place of Purchase: Questions or comments? Contact us at www.rollplay.
