INSTALLATION GUIDE 2007-CURRENT TOYOTA TUNDRA PRODUCT CODES: 570, 571 & 572 July 18, 2011
TOOLS NEEDED COMPONENTS INCLUDED 3/8" Drill Hinged Lid 1/2" Drill Bit P2 Tip #2 Phillips Screwdriver Track(s) x 2 Clamp(s) x4 or x6 Tundra Clamp(s) x4 or x6 Pull-Strap Housing Cargo Shield Tailgate Extrusion Drain Tube(s) x 2 STOP! If you have a bed with “Deck Rail System”, be sure to follow Step 1 on page 3. If you Do Not have a bed with “Deck Rail System”, proceed to page 10 and begin with Step 1. page 2 (800) 952-7655 • www.rollnlock.
Installation with Deck Rail System STEP 1: BEDLINER MODIFICATION Note: If the truck is equipped with a plastic drop-in bedliner, some alterations will be required. If no bedliner is present, proceed to Step 2. A. To remove the bedliner for alteration, you must first remove only the bulkhead deck rail (Photo 1). B. The dotted lines in (Diagram 2) depict the area which must be cut out. Using a jig saw with a medium tooth blade, remove the bulkhead portion of the liner as indicated.
STEP 2: INSTALL A. If not THE HOUSING already done, remove the bulkhead deck rail (Photo 4). B. Place the Photo 5 Photo 4 Housing Assembly onto the bedrails (Photo 5). This is best accomplished with two people. Center it between the bedrails and leave about ½" of space between the bulkhead and the back of the Housing. Do not fasten the Housing in place. C. Lift the Lid on the Housing and lean it against the cab (Photo 6). Place a rag between the Lid and cab to prevent scratches. Photo 6 D.
STEP 3: INSTALL THE TRACKS ON DECK RAIL EQUIPPED BEDS (CONTINUED) Note: The threaded hole is off-centered and the block must be inserted with the hole closest to the bottom (Photo 9). Note: Tracks for 2007 Tundra truck beds are shipped with the clamp setups for both applications with and without “Deck Rail Systems”. Before proceeding with an application with deck rails, you must first remove the Clamps shown (Photo 10). C.
STEP 4: INSTALL THE TAILGATE EXTRUSION A. Lower the tailgate and insert five (5) plastic shims beneath the inside flange of the tailgate cap in the locations shown (Photo 15; Diagram 16). B. Being careful not to strike the ends of the Tracks, close the tailgate and place the Tailgate Extrusion upon the edge of the tailgate, centering it between the Tracks (Photo 17). Photo 15 C.
STEP 5: ORIENTING A. Move THE TRACKS TO THE TAILGATE to the Track front of the bed, Tailgate lift up Extrusion slightly on the Housing and shift each side Photo 20 Diagram 21 back toward the tailgate (Photo 20) so that the Track End Caps contact the inside surface of the tailgate. Make sure the Track End Cap metal blocks contact the Tailgate Extrusion End Caps (Diagram 21). Note: If the Tracks are not positioned as shown, the Latch Mechanism will not function correctly. B.
STEP 6: INSTALL CARGO SHIELD & DRAIN TUBES (CONTINUED) C. Before lowering the Housing Lid, turn the Lid Pin Knobs ¼ turn clockwise, which will cause the pins to pop in if they are not already. Lower the Housing Lid, being sure that the Lid Pins snap into the receptors located on the Tracks. Rubber Washers Cargo Shield Truss Head Screws D.
STEP 8: OPENING AND CLOSING / ADJUSTING THE HINGED LID To Open: A. Grasp the Latch Pin Knobs, pull out and turn knobs 90° to hold Pin in the unlock position. Grasp the Lid and lift. Rest the Lid against the back of the cab to hold open for service or cleaning (Diagram 27). Back of Cab To Close: A. Lower the Lid and return the Latch Pins to Lid Knob Diagram 27 locked position by turning the knobs 1/4 turn. If Lid is loose: Nylock Nut Latch A.
Installation without Deck Rail System STEP 1: BEDLINER MODIFICATION Note: If the truck is equipped with a plastic drop-in bedliner, some alterations will be required. If no bedliner is present, proceed to Step 2. A. Before removing the liner, measure from the inside face of the tailgate, draw 2" x 1-3/4" notch marks along the top edge of the liner on both driver and passenger side of the truck (Diagram 30). A white grease pencil is the best tool for this purpose. B.
STEP 2: INSTALL THE HOUSING (CONTINUED) B. Lift the Lid on the Housing and lean it against the cab (Photo 33). Place a rag between the Lid and cab to prevent scratches. C. Making sure to leave the PullStrap Photo 34 Photo 33 connected to the threaded shipping Stud, rotate the Lock Lever to the 10 o’clock position (Photo 34). STEP 3: INSTALL A. Use 6mm THE TRACKS screws provided in the hardware package to secure the Lbrackets Photo 35 to the threaded holes at the top of the bed walls (Photo 35).
STEP 3: INSTALL THE TRACKS (CONTINUED) C. Use #10-24 x 1/2" truss head screw and Cargo Nuts to secure the Track to the Housing Stem (Photo 39). Tighten these connections securely. D. With the Track driver’s Housing side Track Stem in place, repeat sub-steps B and C for the passenDiagram 38 ger’s side Track. E. F. Truss Head Screws Cargo Nut Photo 39 With the Tracks secured to the Housing, close the tailgate, being especially Photo 40 careful not to strike the ends of the Tracks.
STEP 4: INSTALL THE TAILGATE EXTRUSION A. Lower the tailgate and insert five (5) plastic shims beneath the inside flange of the tailgate cap in the locations shown (Photo 44; Diagram 45). B. Measure, locate and mark the center of the tailgate and Tailgate Extrusion (Photo 46). C. Center the Tailgate Extrusion on the tailgate by aligning your marks.
STEP 5: ORIENTING THE TRACKS A. With the Tracks already moved back so TO THE that the Track End Caps contact the inside surface of the tailgate. Make sure the Track End Cap metal blocks contact the Tailgate Extrusion End Caps (Diagram 49). Note: If the Tracks are not positioned as shown, the Latch Mechanism will not function correctly. B. With the Tracks in the correct position, you may now tighten the Track Clamps to the L-brackets, beginning with the back clamps.
STEP 6: INSTALL CARGO SHIELD & DRAIN TUBES (CONTINUED) C. Before lowering the Housing Lid, turn the Lid Pin Knobs ¼ turn clockwise, which will cause the pins to pop in if they are not already. Lower the Housing Lid, being sure that the Lid Pins snap into the receptors located on the Tracks. Rubber Washers Cargo Shield Truss Head Screws D.
STEP 8: OPENING AND CLOSING / ADJUSTING THE HINGED LID To Open: A. Grasp the Latch Pin Knobs, pull out and turn knobs 90° to hold Pin in the unlock position. Grasp the Lid and lift. Rest the Lid against the back of the cab to hold open for service or cleaning (Diagram 56). Back of Cab To Close: A. Lower the Lid and return the Latch Pins to Lid Knob Diagram 56 locked position by turning the knobs 1/4 turn. Nylock Nut If Lid is loose: Latch A.
