USER'S MANUAL To ensure safe usage and full performance of this product, please be sure to read through this manual completely. To ensure immediate access whenever needed, store this manual in a safe location. Unauthorized copying, quotation, or translation of this manual, in whole or in part, without the written approval of Roland DG Corp., is prohibited. The contents of this document and the specifications of this product are subject to change without notice. Roland DG Corp.
For the USA FEDERAL COMMUNICATIONS COMMISSION RADIO FREQUENCY INTERFERENCE STATEMENT This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.
Table of Contents Table of Contents......................................................................................................................... 1 To Ensure Safe Use.................................................................................................................... 3 Important Notes on Handling and Use ............................................................................................ 9 Chapter 1 Getting Started............................................................
Table of Contents Cleaning...........................................................................................................................................................................................40 Replacing the Bearing for the Depth Regulator Nose ...................................................................................................41 Replacement of Spindle Belt...................................................................................................................
To Ensure Safe Use Improper handling or operation of this machine may result in injury or damage to property. Points which must be observed to prevent such injury or damage are described as follows. About WARNING and WARNING CAUTION Notices Used for instructions intended to alert the user to the risk of death or severe injury should the unit be used improperly. Used for instructions intended to alert the user to the risk of injury or material damage CAUTION should the unit be used improperly.
To Ensure Safe Use Incorrect operation may cause injury. WARNING Be sure to follow the operation procedures described in this documentation. Never allow anyone unfamiliar with the usage or handling of the machine to touch it. Incorrect usage or handling may lead to an accident. Before attempting cleaning, maintenance, or attachment or detachment of optional items, disconnect the power cord.
To Ensure Safe Use The cutting waste or workpiece may catch fire or pose a health hazard. WARNING Never attempt to cut magnesium or any other such flammable material. Fire may occur during cutting. Keep open flame away from the work area. Cutting waste may ignite. Powdered material is extremely flammable, and even metal material may catch fire. CAUTION Wear dust goggles and a mask. Wash away any cutting waste remaining on the hands.
To Ensure Safe Use Danger of electrical short, shock, electrocution, or fire WARNING Connect to an electrical outlet that complies with this machine’s ratings (for voltage, frequency, and current). Incorrect voltage or insufficient current may cause fire or electrical shock. WARNING Never place any flammable object nearby. Never use a combustible aerosol spray nearby. Never use in any location where gases can accumulate. Combustion or explosion may be a danger.
To Ensure Safe Use Important notes about the power cord, plug, and electrical outlet Never place any object on top or subject to damage. Never allow to get wet. Never bend or twist with undue force. Never make hot. Never pull with undue force. Dust may cause fire. Never bundle, bind, or roll up.
To Ensure Safe Use Warning Labels Warning labels are affixed to make areas of danger immediately clear. The meanings of these labels are as follows. Be sure to heed their warnings. Also, never remove the labels or allow them to become obscured. Caution: Entanglement Hazard Never inadvertently allow hands, hair, clothing such as neckties, or the like near rotating parts while in operation.
Important Notes on Handling and Use This machine is a precision device. To ensure the full performance of this machine, be sure to observe the following important points. Failure to observe these may not only result in loss of performance, but may also cause malfunction or breakdown. This machine is a precision device. Handle carefully, and never subject the machine to impact or excessive force. Diligently keep clean of cutting waste. Use within the range of specifications.
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Chapter 1 Getting Started 11
1-1 Great Features Engraving - ENGRAVER You can engrave nametags and other plastic plates. The character cutter is usually used for engraving. Scoring - SCORE This scribes the surface of materials such as aluminum or brass. An optional diamond scraper that has diamond chips embedded in its tip of the cutter is used to engrave the surface of the material by scraping. This produces a lustrous engraved area and an attractive finish, especially when aluminum is used.
1-2 Part Names and Functions Front Tool carriage Vacuum-adapter hose port This is where the dust collector is attached to take up cuttings while engraving is in progress. Tool mounting screw This secures the depth regulator nose or tool adapter in place. Table The workpiece to be engraved is mounted on this. Control Panel (Described on the following page.) Rear Power-cord connector USB connector This is for connecting a USB cable. P.
1-2 Part Names and Functions Control Panel rpm knob This sets the spindle speed (in rpm). ARROW keys These are used to move the tool carriage in the direction of the arrow. Hold down the key for faster movement. SPEED knob This sets the cutting speed. The functions of these keys differ depending on whether the key is pressed briefly and immediately released or held down for a certain length of time. Pressed briefly Held down 14 Chapter 1 Getting Started SELECT key This selects the cutting mode.
Chapter 2 Installation and Setup 15
2-1 Checking the Included Items The following items are included with the machine. Make sure they are all present and accounted for. Character cutter (φ 3.
2-2 Installation Installation Environment Install in a quiet, stable location offering good operating conditions. An unsuitable location can cause accident, fire, faulty operation, or breakdown. WARNING WARNING WARNING WARNING Install in a location that is level and stable. Installation in an unsuitable location may cause an accident, including a fall or tipover. Never install in a location exposed to open flame. Cutting waste may ignite.
2-2 Installation Installation Space Ensure that at least the following amount of space is available. Work space 2.0 m 1.0 m Installation space 1.0 m 2.0 m About the installation location The height of installation should be 0.6 m (23.7 in.) or higher above the work floor. This machine is desktop type. Install in a location that allows easy access to areas such as the main power switch during operation.
2-2 Installation Unpacking Retaining materials are attached to protect the machine from vibration during shipment. When installation is complete, remove these and store in the specified locations. Remove all retaining materials. Any that remain may cause faulty operation or breakdown when the power is switched on. The retaining materials are required when moving the machine to a different location. Store them carefully so that they do not get misplaced.
2-3 Cable Connections Connecting the Power Cord WARNING Do not use with any electrical power supply that does not meet the ratings displayed on the AC adapter. Use with any other power supply may lead to fire or electrocution. WARNING Never use any AC adapter and power cord other than the AC adapter and power cord included with the machine. Doing so may lead to fire, electrical shock, or electrocution. WARNING Handle the power cord, plug, and electrical outlet correctly and with care.
2-3 Cable Connections Connecting to the Computer USB cable You use a USB cable to connect the machine and the computer. At this time, however, the connection to the computer must not be made yet. You make the connection to the computer when you install the Windows-based driver. P. 23 "Installing the Windows-based Driver" Be sure to make the connection according to the instructions on page 23, "Installing the Windows-based Driver.
2-4 Installing and Setting Up the Software System Requirements Operating system CPU Memory Optical drive Free hard-disk space required for installation Windows 2000 / XP / Vista ( 32bit edition ) The minimum required CPU for the operating system The minimum amount of required RAM for the operating system CD-ROM drive 25 MB For the latest information, see the Roland DG Corp. website (http://www.rolanddg.com). The Software You Can Install and Set Up Windows driver Dr.
2-4 Installing and Setting Up the Software Installing the Windows-based Driver When connection uses a USB cable, keep the printer and the computer unconnected until you carry out this installation operation. Failure to follow the correct procedure may make installation impossible. Procedure When connection uses a USB cable, before you start installation and setup, make sure the USB cable is NOT connected. Log on to Windows as “Administrators.
2-4 Installing and Setting Up the Software Installing the Software ( Dr. Engrave ) Procedure Display the setup menu of the Roland Software Package. Click [Install] of "Dr. Engrave". Install Menu Windows 2000/XP The setup program starts. Follow the messages to carry out setup and finish setting up the program. Windows Vista The [User Account Control] appears, click [Allow]. The setup program starts. Follow the messages to carry out setup and finish setting up the program.
Chapter 3 Getting Ready for and Performing Cutting 25
3-1 Switching the Power On and Off Switching On the Power Press the SELECT key. The ENGRAVER ( or SCORE ) LED flashes. And the tool carriage moves to the left rear, and then to the inner right-hand side. After the movement of the tool carriage stopped, the ENGRAVER ( or SCORE ) LED lights up. This operation is called initialization. Switching Off the Power Hold down the SELECT key for one second or longer. The ENGRAVER ( or SCORE ) LED goes dark and the power is switched off.
3-2 Before Starting to Cut Loading the Material If the material is not secured correctly, it may not be cut as intended. Some examples of material loading are shown below. Refer to these to use the appropriate method for the material at hand to secure it in place. * Material thickness -- Up to 5 mm (3/16 in.) * Be sure that the tool carriage is at the VIEW position ( inner right-hand side ) before loading material. Using the included adhesive sheet...
3-3 Installing a Tool The steps for installing a tool are shown below. Follow these steps to install the appropriate tool for the task. For Engraving (Character Cutter) * Use SELECT key to choose "ENGRAVER" as the mode. When installing a cutter for engraving, make sure the tip of the cutter protrudes beyond the surface of the material by an amount equal to the depth of engraving to be performed. Move the tool carriage to a position over the material surface, then install the cutter.
3-3 Installing a Tool 2. Rotate in the direction of the arrow. Engraving-tool holder Hexagonal screw driver Provisionally tighten the character cutter in the engraving-tool holder, and install the engraving-tool holder on the tool carriage. 1. Turn in the direction of the arrow to tighten provisionally. Use the spanner to tighten and secure in place. Press the SET SURFACE key to lower the tool, then loosen the screw for the engraving-tool holder.
3-3 Installing a Tool Press the SET SURFACE key to raise the cutter. Use the spanner to turn the depth regulator nose in the direction of the arrow to extend the blade depth to the desired engraving depth. Turning the nose by an amount equal to the length of one side causes the tool to be extended by 0.125 mm (0.005 in.). (One turn corresponds to 0.75 mm (0.03 in.) ) Spanner When engraving an acrylic panel, the depth that can be engraved at one time is about 0.25 mm (0.01 in.).
3-3 Installing a Tool How to Remove the Depth Regulator Nose Rotate in the direction of the arrow, line up with the groove, and remove. Loosen For the Scoring (Diamond scraper) * Use SELECT key to choose "SCORE" as the mode. When performing scoring, be sure to purchase the diamond scraper (optionally available). Procedure * If the depth regulator nose is installed, it should be removed. Loosen the tool mounting screw and insert the special adapter into the tool carriage.
3-3 Installing a Tool 2. Rotate in the direction of the arrow. Engravingtool holder Hexagonal screw driver Provisionally tighten the diamond scraper in the engraving-tool holder, and insert it into the tool carriage. 1. Turn in the direction of the arrow to tighten provisionally. Use the spanner to tighten and secure in place. Hexagonal screw driver Loosen the screw for the engravingtool holder and lower the blade of the diamond scraper until it protrudes about 1 mm (1/16 in.
3-3 Installing a Tool Setting the Origin Point The origin point set with the software determines the position on the EGX-30A that is set. Usually, the origin on the EGX-30A is set to a location at the front left of the material secured in place. This section explains how to set the origin point at the front left of a piece of material. Procedure Use the arrow keys to move the tool to the front left area of the loaded material.
3-3 Installing a Tool Test Cutting The EGX-30A can perform test cutting to check whether cutting conditions are correct. Test cutting is also recommended to determine optimal cutting conditions, such as the compatibility of the material and tool, and the cutting speed. If the results of test cutting are less than satisfactory, refer to page 33 " About Tools and Materials" and page 35 " Setting Cutting Conditions" and redo the settings.
3-4 Setting Cutting Conditions Spindle Speed NOTICE Adjust the spindle speed to match the material being engraved. Depending on the material, a spindle speed that is too fast may cause the material to melt. Turn the rpm knob on the control panel to change the spindle speed. Slower speed Faster speed Cutting Speed Turn the SPEED knob on the control panel to change the cutting speed (tool-movement speed.
3-4 Setting Cutting Conditions Attaching the Vacuum-adapter for Chip Cleaning WARNING WARNING WARNING Exercise caution to prevent fire or dust explosion. Taking up fine cuttings using an ordinary vacuum cleaner may cause danger of fire or explosion. Check with the manufacturer of the vacuum cleaner. When the safety of use cannot be determined, never use the vacuum-adapter and a vacuum cleaner. Make the connection while exercising care not to touch the tip of the cutter.
3-5 Sending Cutting Data Sending Cutting Data Cutting is performed when data is sent from the computer (software application). Refer to the manual for the software and drivers you are using for an explanation of how to output cutting data. Changes That Can Be Made While Cutting Pausing Operation PAUSE Pressing the PAUSE/VIEW key causes operation to pause, even when cutting is in progress. Press the PAUSE/VIEW key a second time to continue cutting.
3-6 Ending Cutting Operations Ending Cutting Operations WARNING WARNING Wash hands when finished. Wash hands with water to remove any adhering cutting chips. Use a vacuum cleaner to remove cutting dust. Do not use any blower such as an airbrush. Otherwise, dust spread in the air may harm your health or damage the machine. Procedure Press the PAUSE/VIEW key to move the tool carriage to a position where the tool and material can easily be removed.
Chapter 4 Appendix 39
4-1 Maintenance Cleaning WARNING WARNING WARNING WARNING Never use a pneumatic blower. This machine is not compatible with a pneumatic blower. Cutting waste may get inside the machine and cause fire or electrical shock. Never use a solvent such as gasoline, alcohol, or thinner to perform cleaning. Doing so may cause fire. Disconnect the power cord before performing cleaning or maintenance.
4-1 Maintenance Replacing the Bearing for the Depth Regulator Nose When engraving is performed, cuttings may get inside the bearing, resulting in a strange noise. Because this can also degrade the quality of engraving, replacement of the bearing after every 100 hours of engraving is recommended. How to Remove the Bearing Bearing for depth regulator nose How to Install the Bearing Screw on the bearing for the depth regulator nose until this space is approximately 3 mm (1/8 in.). 3 mm (1/8 in.
4-2 What to Do If... Initialization Is Not Performed or Initialization Fails. Is anything caught on the tool carriage or table? Check whether something has become caught and is impeding initialization. Is the right combination of tool and material being used? Choose the appropriate tool for the material to be cut. P. 33, "About Tools and Materials" Has the correct cutting mode been selected? Check the SELECT setting on the operation panel. Operations Are Ignored.
4-2 What to Do If... 8. Detach the USB cable connected to the printer, and the restart Windows. 9. Uninstall the driver. Carry out the steps from step 3 in page 43 “Uninstall the Driver Windows Vista” to uninstall the driver. 10. Install the driver again according to the procedure in page 23 “Installing the Windows-based Driver.” Windows 2000/XP 1. If the [Found New Hardware Wizard] appears, click [Finish] to close it. 2. Windows XP Click the [Start] menu, then right-click [My Computer].
4-3 Power Rating and Serial Number Locations Serial Number This is required when you seek maintenance, servicing, or support. Never peel off the label or let it get dirty. Power Rating Use an electrical outlet that meets the requirements for voltage, frequency, and amperage given here. Power Rating Use an electrical outlet that meets the requirements for voltage, frequency, and amperage given here.
4-4 Interface Specifications Serial Connector Standard RS-232C specification Asynchronous, duplex data transmission Transmission method 4800, 9600, 19200, 38400 Transmissin speed Odd, Even, None Parity check 7 or 8 bits Data bits 1 or 2 bits Stop bits Hardware or Xon/Xoff Handshake Serial connector (RS-232C) Signal number Terminal number Signal number NC 25 13 NC NC 24 12 NC NC 23 11 NC NC 22 10 NC NC 21 9 NC DTR 20 8 NC NC 19 7 SG NC 18 6 DSR NC 17 5 CTS NC 16 4 R
4-5 Appendix List of Options Item Character cutter Model number ZEC-A2013 Description High speed steel φ 3.175 x 114(L) x 0.254(W) ZEC-A2051 φ 3.175 x 114(L) x 0.508(W) ZEC-A2076 Flat cutter φ 3.175 x 114(L) x 0.127(W) ZEC-A2025 ZEC-A2150 φ 3.175 x 114(L) x 0.762(W) High speed steel φ 3.175 x 114(L) x 1.52(W) ZEC-A2190 φ 3.175 x 114(L) x 1.91(W) ZEC-A2230 φ 3.175 x 114(L) x 2.29(W) ZEC-A2320 φ 3.175 x 114(L) x 3.175(W) Diamond scraper ZDC-A2000 Diamond φ 3.
4-5 Appendix Instruction Support Chart The EGX-30A comes with CAMM-GL II, and supports the following commands. However, these commands are not supported in mode 1. A "CAMM-GL II Programmer's Manual" is available for separate purchase for those wishing to create their own programs for this machine. For further information, please contact the nearest Roland DG Corp. dealer or distributor.
4-5 Appendix Main Specifications Table 305 mm (X) x 205 mm (Y) (12 in. x 8-1/16 in.) Max. Operation area 305 mm (X) x 205 mm (Y) (12 in. x 8-1/16 in.) Feed rate X, Y-axis: Max. 3.0 m (118-1/16 in.)/min. (50 mm (1-15/16 in.)/sec.) Mechanical resolution 0.01 mm (0.000394 in.)/step 0.00125 mm (0.0000492 in.)/step ( micro-step control ) Software resolution 0.01 mm (0.000394 in.)/step Distance accuracy Whichever the greater value of ±0.1 mm (±0.00394 in.) or ±0.
Please read this agreement before unpacking the media Software license agreement Roland DG Corporation (hereinafter referred to as the “Company”) shall grant you a non-transferable, non-exclusive right to use the Software supplied with this Agreement, on the condition that you agree to the following provisions. If you agree to the following provisions, you should unpack the media on which the Software is recorded, or simply click the button or other indicator that you agree to the following provisions.
