30-240M3
Operator Safety: Required Reading IMPORTANT! Safety is the single most important consideration in the operation of this equipment. The following instructions must be followed at all times. There are certain applications for which this tool was designed. We strongly recommend that this tool not be modified and/ or used for any other application other than that for which it was designed. If you have any questions about its application, do not use the tool until you have contacted us and we have advised you.
ALWAYS DISCONNECT TOOLS. Disconnect tools before servicing and when changing accessories such as blades, bits, and cutters. ALWAYS AVOID ACCIDENTAL STARTING. Make sure switch is in “OFF” position before plugging in cord. NEVER LEAVE TOOLS RUNNING UNATTENDED. ALWAYS CHECK FOR DAMAGED PARTS. Before initial or continual use of the tool, a guard or other part that is damaged should be checked to assure that it will operate properly and perform its intended function.
Table of Contents Safety Warnings....................................................................................................................................2-3 Drill Press Safety Rules ..........................................................................................................................3 Specifications ........................................................................................................................................4 Contents of Package......................
Contents of Package Model 30-240 20” Floor Drill Press is shipped complete in one box. Unpacking and Checking Contents a. Separate all “loose parts” from packaging materials and check each item with “Table of Loose Parts” to make sure all items are accounted for, before discarding any packaging material. b. With the help of another person, carefully lift the Drill Press head out of the box. c. Remove protective oil that is applied to the table and column before assembly.
Getting to Know Your Drill Press Belt Cover On/Off Switch Spindle Depth LocK Motor Feed Handle Chuck Pulley Tension Lever & Lock Knob Collar Rack Table Table Support Column Locking Handle Crank Handle Table Support Table Tilting Locking Bolt Column Column Support Base California Propsition 65 Warning WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer and birth defects or ot
Assembly Base and Column Assembly B 1. Place the base (A-Fig. 1) on a level floor where the machine will be used. 2. Attach the column (B-Fig.1) to the base (A-Fig. 1) using four M10x40 hex bolts. Tighten all four bolts. A Figure 1 NOTE: Assistance is needed for this next step. INSTALLING THE TABLE 1. Using a hex wrench, remove the Collar and Rack from the column. Figure 2 2. Place rack (G-Fig. 2) inside the table support bracket (F-Fig.
Assembly Continued from page 7 6. Install the locking lever onto the table support bracket and tighten the locking lever (Figure 5). NOTE: Assistance is needed for this next step. Figure 5 Head Assembly 1. Place the drill press head onto the column as far as it will go (Figure 6). Align the drill press head with the base of the drill press. Figure 6 2. Tighten the drill press head to the column by tightening the two set screws on the right side of the head as shown (A-Figure 7). A Figure 7 3.
Assembly 4. Install the idler pulley and drive belts. Simply slide the pivot post of the idler pulley into the corresponding hole in the drill press head. The small drive belt (A-27) is mounted to the motor pulley and the large drive belt (A-29) is mounted to the spindle pulley (Figure 9). A-29 A-27 Figure 9 5. Release the locking knobs on the both sides of drill press head. Release the tension on the belt by swinging the tension lever from right to left (Figure 10).
Assembly INSTALLING/REMOVING CHUCK IMPORTANT! It is important that the chuck and arbor are free of any grease or rust protection. Use ordinary household grease remover. INSTALLING THE CHUCK Carefully insert the chuck into arbor, making sure to align the flat part of the chuck with the arbor (Figure 12). Using a mallet or wood hammer, drive the chuck into the arbor. This will properly seat the chuck on the arbor. Figure 12 NOTE: NEVER HIT THE CHUCK ASSEMBLY WITH A METAL HAMMER.
Changing spindle speeds WARNING! Disconnect machine from the power source. 1. Turn off and disconnect the power to the Drill Press. 2. Open belt cover. 3. Release the locking knobs on the both sides of drill press head. Release the tension on the belt by swinging the tension lever from right to left (Figure 15). Figure 15 4. Choose the desired speed by referring to the speed selection chart. 5.
Setting the spindle lock and drill depth SETTING THE SPINDLE LOCK A 1. Loosen the depth stop collar lock (AFigure.16). 2. Lower the spindle to the desired depth. (Figure.18) 3. Turn the depth stop collar clockwise until the collar stops (B-Figure.17). B Figure 23 4. Tighten the depth stop collar lock. Figure 17 SETTING THE DRILL DEPTH 1. With the spindle in the up position, loosen the depth stop collar lock (A-Figure.17) as shown. 2.
Maintenance WARNING: To avoid injury due to unexpected starting, before cleaning or carring out maintenance work, switch off and disconnect the drill press from the power source. 1. Never use water or other liquids to clean the drill press. Use a dry brush. 2. Regular maintenance of the drill press will prevent unnecessary problems. 3. Keep the table clean to ensure accurate cutting. 4. Keep the outside of the machine clean to ensure accurate operation of all moving parts and prevent excessive wear. 5.
Electrical Requirements In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances. Do not modify the plug provided.
Troubleshooting TROUBLE PROBABLE CAUSE REMEDY Noisy Operation 1. Incorrect belt tension. 2. Dry Spindle. 3. Loose spindle pulley. 4. Loose motor pulley. 1. Adjust tension. 2. Lubricate spindle. 3. Checking tightness of retaining nut on pulley and tighten if necessary. 4. Tighten set screws in pulleys. Drill Bit Burns 1. Incorrect speed. 2. Chips not coming out of hole. 3. Dull drill bit. 4. Feeding too slow. 5. Not Lubricated 1. Change speed. 2. Retract drill bit frequently to clear chips. 3.
Parts Explosion 16
Parts Explosion NOTE: Please reference the Model Number and Key Number when calling for Replacement Parts. For Parts under Warranty, the Serial Number of your machine is required.
Parts Explosion 18
Parts List KEY NO. DESCRIPTION KEY NO. DESCRIPTION 1A 2A 3A 4A 5A 6A 7A 8A 9A 10A 11A 12A 13A 14A 15A 16A 17A 18A 19A 1B 2B 3B 4B 5B 6B 7B 8B 9B 10B 11B 12B 1C 2C 3C 4C 5C 6C 7C 8C 10C 13C 14C 15C 16C 17C 18C 19C 20C 21C Collar-Rack 1D Screw-Hex Hd M8x1.25-16 Screw-Hex soc Set M6x1.0-10 2D Lever-Adjusting Support-Table w/Indicator 3D Support-Motor Bracket Crank 4D Mount-Motor Handle crank 5D Lock washer 12mm Rack 6D Nut-Hex M12 Screw-Hex Soc Set M10x1.5-12 7D Motor Support-Column 8D Nut-Hex M8x1.
Notes Use this section to record maintenance, service and any calls to Technical Support: 20
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30-240M3
