GC60 TECHNICAL MANUAL Freestanding Cast Iron Pellet Stove PLEASE READ THIS ENTIRE MANUAL BEFORE INSTALLATION AND USE OF THIS PELLET-BURNING ROOM HEATER. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN PROPERTY DAMAGE, BODILY INJURY OR EVEN DEATH. Contact your building or fire officials about restrictions and installation inspection requirements in your area. WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury, property damage, or loss of life.
Safety Note: If this stove is not properly installed, a house fire may result. For your safety, follow the installation instructions, contact local building, fire officials, or authority having jurisdiction about restrictions and installation inspection requirements in your area. The authority having jurisdiction should be consulted before installation to determine the need to obtain a permit.
Table of Contents Safety Warnings & Recommendations..............................................................................................4 Specifications.................................................................................................................................5 Rating Label & Location............................................................................................................6 Dimensions.............................................................................
Safety Warnings & Recommendations * This manual is designed for the technician in conjunction with the owner’s manual. * Please read this entire Technical Manual before installing or operating your Hampton Pellet Stove. Failure to follow these instructions may result in property damage, bodily injury or even death. Any unauthorized modification of the appliance or use of replacement parts not recommended by the manufacturer is prohibited.
Safety Warnings & Recommendations ELECTRICAL: The use of a surge protected power bar is recommended. The unit must be grounded. The grounded electrical cord should be connected to a standard 110-120 volts (4.2 Amps), 60 hertz electrical outlet and also must be accessible. If this power cord should become damaged, a replacement power cord must be purchased from the manufacturer or a qualified Hampton dealer.
Serial No. / No. De Serié: J F M A M J J A S O N D 2011 2012 DATE OF MANUFACTURE / DATE DE FABRICATION: 2013 ATTENTION: GC60-006 Manufactured in Canada for / Fabriqué dans le Canada pour: FPI Fireplace Products International Ltd. Delta, BC, Canada 16458 Certified for use in Canada & USA Certifié pour installation au Canada et aux Etats-Unis.
Specifications Dimensions: 23" (584mm) 3” Fresh Air Intake 4” Exhaust 28.7" (729mm) 29.4" (748mm) 28" (713mm) 31.7" (806mm) 28.4" (722mm) Specifications: 4” Exhaust 18.5" (470mm) Figure 2: Dimensions of GC60. Input rating when using: Wood Pellets/Corn - 55,000BTU (16.1KW•hr) & Wheat/Barley - 53,000BTU (15.5KW•hr). Table 1: GC60 Specifications. Description Residential Pellet Heater Fuel type 6mm (¼”) dia. Pellets - wood, corn, wheat, & barley* Voltage 110 - 120 V Current 4.
Installation Deciding Where to Locate your Pellet Appliance: 1. Do not install the stove in a bedroom or room where people sleep in. 2. Locate the stove in a large and open room that is centrally located in the house. This will optimize heat circulation. 3. Check clearances to combustibles and for the least amount of interference to house framing, plumbing, wiring, etc. 4. You can vent the stove with approved pipe through an exterior wall behind the unit or pass it through the ceiling and roof.
Installation Clearances to Combustibles: Back Wall W nt ce a dj A 3" (76mm) l al Side Wall 3" (76mm) These dimensions are minimum clearances but it is recommended that you ensure sufficient room for servicing, routine cleaning and maintenance. Side wall to unit Back wall to unit Corner to unit Ceiling height 9 inches 3 inches 3 inches 60 inches (22.
Installation Vent Termination Requirements: IT IS RECOMMENDED THAT YOUR PELLET STOVE BE INSTALLED BY AN AUTHORIZED DEALER/INSTALLER. Table 2: Use in conjunction with Figure 6 for allowable exterior vent termination locations. Letter Minimum Clearance A 24 in (61 cm) Description B 48 in (122 cm) Beside/below any door or window that may be opened. (18” (46 cm) if outside fresh air installed.) C 12 in (30 cm) Above any door or window that may be opened. (9” (23 cm) if outside fresh air installed.
Installation Outside Fresh-Air Connection: This Heater must have adequate air for proper combustion in the room that it is installed. A Fresh-air intake is strongly recommended for all installations. Failure to install intake air may result in improper combustion as well as the unit smoking during power failures. The inlet to the intake must be below and a minimum of 12” (30cm) away from the unit exhaust outlet.
Installation Mobile Home Installation: ● Secure the heater to the floor using the four (4) holes in the pedestal. ● Ensure the unit is electrically grounded to the chassis of your home (permanently). ● Do not install in a room people Optional Hearth Pad sleep in. ● Outside fresh air is mandatory. Flooring Secure outside air connections directly to fresh air intake pipe Steel Frame and secure with three (3) screws evenly spaced. ● All specified components must be used.
Installation Horizontal Exhaust Through Wall Installation: Vent installation: install vent at clearances specified by the vent manufacturer. A chimney connector shall not pass through an attic or roof space, closet or similar concealed spaces, or a floor, or ceiling.
Installation 8. The pipe must extend at least 12” (30 cm) away from the building. If necessary, bring another length of pipe to the outside of the home to connect to the first section. Do not forget to place high temperature silicone around the pipe that passes through the thimble if required by vent manufacturer. 9. Install a vertical pipe, or if all requirements for direct venting are met, install vent termination. The stainless steel cap termination manufactured by the vent manufacturer is recommended.
Installation RECOMMENDED - Through Wall With Vertical Rise and Horizontal Termination Installation: Elbow with Screen or Termination Cap 4" 90 Wall framing A 45° down elbow with a screen may be used in place of the termination cap (or stainless steel termination hood). Clean out Tee Horizontal frame for thimble Wall Strap 4' MAX Vertical section of 4" vent pipe Wall Strap Wall Thimble Figure 13: Venting horizontally with rise.
Installation Outside Vertical Installations: To accomplish an outside vertical pipe installation, follow the “Horizontal Exhaust Through Wall Installations” section and then finish it by performing the following (refer to Figure 15). 1. Install a tee with clean out on the outside of the house. 2. Install PL vent upward from the tee. Make sure that you install support brackets to keep the vent straight and secure. All joints in the exhaust venting system must be fastened with at least three (3) screws. 3.
Installation Inside Vertical Installations: 1. Place the unit on the hearth pad if a hearth pad is to be used (or on solid material if installed on a carpeted surface) and space the unit in a manner so when the pellet vent is installed vertically, it will meet the minimum clearance from a combustible wall stated by the vent manufacturer. 2. Install the tee with clean out. 3. Install the pellet vent upward from tee. When you reach the ceiling, make sure that the vent goes through a ceiling fire stop.
Installation Hearth Mount Installation: Damper Removed or Fastened Open Mantel Minimum (8") 200mm from top of stove Clean-out tee Min (6") 150mm Fresh-air intake should com from chimney. If holes already exist fresh-air intake can be taken through back of the fireplace or through the ash dump. Floor Protection Masonry Fireplace Combustible Floor Figure 17: Hearth Mount - Side View. Rain Cap Seal Plate 1. Lock fireplace damper in the open position. 2.
Installation Slider/Damper Set-Up: This is used to regulate the airflow through the pellet stove. Convection Fan Removable Plate & Exhaust Sensor location Slider Damper Slider Damper Set Screw with 5/16" Hex Head Combustion Blower A Note: The side panel, & back grill are removed for clarity. Figure 19: Slider/Damper Plate & Rod in Unit. This unit is designed to operate within a negative pressure range of 0.15-0.17 inches of water column (37-42 Pa).
Troubleshooting DO NOT: ● Service the stove with wet hands. The stove is an electrical appliance, which may pose a shock hazard if handled improperly. Only qualified technicians should deal with possible internal electrical failures. ● Do not remove from the firebox any screws without penetrating oil lubrication. WHAT TO DO IF: 1. The stove will not start. 2. The stove will not operate when hot. 3. The exhaust blower will not function normally. 4. Light # 3 on Heat output bar flashing. 5.
Troubleshooting • • Exhaust Temperature Sensor failure. Bypass sensor located on Exhaust Blower, if stove now operates properly, the unit may require cleaning or a new sensor. Contact your local dealer for service. Check the agitator to make sure it is turning properly 3. The exhaust motor will not function normally. • Check the line fuse to see if it has blown. • Open the access panels; check all connections against the wiring diagram.
Troubleshooting 7. The convection blower will not function normally. • Check the line fuse to see if it has blown. • Clean all grill openings at the back and below unit . • Check the Voltage across the blower wires, It should adjust with the heat output settings. If not contact your local dealer for service. 8. Ignitor - the pellets will not light. • Check the line fuse to see if it has blown. NOTE: The ignitor should be bright orange in color.
Wiring Diagram Red Combustion Blower Black Black Blue 2µF Capacitor Brown Exhaust Temperature Sensor Brown Blue Blue Black White Red White 120V Ground Plug Air Pump Green Ground Red White 5 Amp Green White Ground Black 2 Amp 2 Amp 2 Amp 2 Amp Thermostat Red Yellow Purple Blue Brown Brown White Connect Thermostat Here White Agitator Motor Blue/Yellow Black Hampton GC60 Cast Pellet Stove Technical Manual Ignitor White Yellow Auger Motor 6 µF Capacitor Purple White Grey Gre
Parts List ITEM # not shown not shown not shown not shown not shown not shown not shown not shown not shown not shown not shown not shown not shown not shown not shown not shown not shown not shown not shown not shown not shown not shown not not not not not shown shown shown shown shown 1 2 3 4 5 6 7 8 9 10 11 24 DESCRIPTION Log Set (optional) Glass Tinted (optional) 120 CERAMIC EXHAUST TEMP SENSOR WINDOW CHANNEL TAPE 72" 5/8" DOOR GASKET 7' PED & ASHPAN GASKET 10' PELLET MECHANICAL & ELEC FASTERNER B
Parts List ITEM # 12 14 15 16 17 19 20 21 22 23 24 25 26 27 31 32 33 39 40 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 66 DESCRIPTION AUGER BRASS BUSHINGS (2) FIRE GRATE AGITATOR DRIVE BRACKET SS BURN POT LINER 4" EXHAUST STARTER TUBE C/W GASKET PART # GF55-045 GC60-013 GC60-014 GC60-015 GC60-040 HOPPER SWITCH EXHAUST MOTOR CAPACITOR C/W STRAP AGITATOR AUGER MOTOR 2 RPM EXHAUST STARTER TUBE GASKET ONLY DRIVE CHAIN CONVECTION FAN 80MM SILICONE HOSE (BLACK) FS COMBUSTION BLOWER CW HOUSING /MOUNT/ G
Parts Diagram - Components 54 40 19 22 48 1 26 52 2 20 53 23 55 21 12 10 25 3 24 6 32 9 4 11 33 44 42 47 31 15 50 45 8 17 56 46 7 39 51 49 14 27 5 43 16 26 Hampton GC60 Cast Pellet Stove Technical Manual
Parts Diagram - CAST ITEM # 57 58 59 60 61 62 63 64 65 DESCRIPTION GC60 CAST FRONT - CHARCOAL GC60 CAST TOP - CHARCOAL GC60 CAST HOPPER LID - CHARCOAL GC60 CAST LEG - CHARCOAL GC60 CAST SIDE LEFT - CHARCOAL GC60 CAST SIDE RIGHT - CHARCOAL GC60 CAST LEG LIP LEFT - CHARCOAL GC60 CAST LEG LIP RIGHT - CHARCOAL GC60 CAST ASH DOOR - CHARCOAL PART # GC60-201 GC60-211 GC60-221 GC60-231 GC60-241 GC60-251 GC60-261 GC60-271 GC60-281 59 58 61 57 62 63 64 60 65 Hampton GC60 Cast Pellet Stove Technical Manual 66
warranty FPI is the manufacturer of the Hampton line of pellet heating products. At FPI, our commitment to the highest level of quality and customer service is the most important thing we do. Each Hampton stove is built on a tradition of using only the finest materials and is backed by our Exclusive Lifetime Limited Warranty to the original purchaser. With Hampton, you’re not just buying a stove, you’re buying a company with years of unequalled performance and quality.
warranty Exclusions and Limitations: 1. This Warranty does not cover tarnish, discoloration or wear on the plating or paint. 2. This Warranty excludes wear and tear or breakage caused by cleaning, moving or service on log set. 3. A qualified installer must install this stove or fireplace. This Limited Warranty covers defects in materials and workmanship only if the product has been installed in accordance with local building and fire codes; in their absence, refer to the owner’s manual.
warranty 18. The Limited Warranty does not cover tarnish, discoloration or wear on the plated surfaces. 19. The paint on the Metal Brick Liner may peel. This is due to the extreme conditions applied to the paint during normal usage. It is not a flaw and is not covered under warranty. 20. FPI is free of liability for any damages caused by the fireplace or stove, as well as inconvenience expenses and materials. The Limited Warranty does not cover incidental or consequential damages. 21.
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