Owners & Installation Manual IG35 Gas Inbuilt LISTINGS AND CODE APPROVALS These gas appliances have been tested in accordance with AS4553-2000, NZS 5262 and have been certified by the Australian Gas Association for installation and operation as described in these Installation and Operating Instructions. Your unit should be serviced annually by an authorised service person.
REGENCY GAS INBUILT FIREPLACE TO THE NEW OWNER Congratulations! You are the owner of a state-of-the-art Gas Inbuilt Fireplace by FPI. The Regency Gas Fireplace Series of appliances has been designed to provide you with all the warmth and charm of a fireplace, at the flick of a switch. The model IG35 of this series has been approved by Australian Gas Association for both safety and efficiency.
TABLE OF CONTENTS REGENCY GAS FIREPLACE INSERT DATA BADGE OPERATING INSTRUCTIONS Data Badge....................................................................5 Operating Instructions ................................................23 Lighting Instructions.....................................................23 Shutdown Instructions .................................................23 First Fire ......................................................................23 Fan Operation..........................
DATA BADGE This is a copy of the label that accompanies each Regency IG35 Gas Inbuilt fireplace. We have printed a copy of the contents here for your review. DATA BADGE NOTE: Regency units are constantly being improved. Check the label on the unit and if there is a difference, the label on the unit is the correct one.
INSTALLATION IMPORTANT MESSAGE The Regency Gas Fireplace must be installed in accordance with these instructions. Carefully read all the instructions in this manual first. Note: Failure to follow these instructions could cause a malfunction of the heater which could result in death, serious bodily injury, and/or property damage. Failure to follow these instructions may also void your fire insurance and/or warranty. FOR YOUR SAFETY This appliance requires air for proper combustion.
INSTALLATION MINIMUM FIREPLACE DIMENSIONS The minimum fireplace dimensions for the Regency gas space heater are shown in the following diagrams: MINIMUM CLEARANCES TO COMBUSTIBLES Mantel Clearances The minimum fireplace clearances for the Regency gas space heater are shown in the following diagrams: From Unit: Sides Ceiling Mantel A 250 mm B 1220 mm C see Mantel Clearances From Surround (660 mm x 1016 mm): Sides D 96 mm Ceiling E 1066 mm Max.
INSTALLATION FLUEING THE APPLIANCE MUST NOT BE CONNECTED TO A CHIMNEY FLUE SERVING A SEPARATE SOLID FUEL BURNING APPLIANCE. This appliance is designed to attach to a 100 mm diameter twin skin or listed gas fuel type flue liner running the full length of the chimney. A minimum flue height of 1.5 m. is recommended. The Regency Inbuilt Fireplace incorporates its own internal draft diverter, so no additional external draft diverter is required.
INSTALLATION System Data IG35 IG35-NG: For 0 to 610 meters altitude IG35-LPG: For 0 to 610 meters altitude IG35-ULPG: For 0 to 610 meters altitude Burner Inlet Orifice Sizes: NG LPG Burner #33 #51 Max. Input NG LPG ULPG 33.5 mj 34 mj 28 mj Min. Input NG LPG ULPG 19.6 mj 18.5 mj 14 mj Supply Pressure NG LPG ULPG 1.13 kPa 2.75 kPa 2.75 kPa ULPG #53 TEST FOR FLUE SPILLAGE OPTIONAL BRICK PANEL A " spillage" test must be made before the installed unit is left with the customer.
INSTALLATION Conversion Kit #486-968 for NG to LPG Model THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER IF IN DOUBT DO NOT DO THIS CONVERSION !! Conversion Kit 486-968 Contains: Qty. Part # 1 904-645 1 908-528 1 918-590 1 918-541 Description Burner Orifice #51 Red "LPG" label Label "Converted to LPG" Instruction Sheet 1) Shut off the gas supply and unplug the power cord. 2) Remove the front door. 7) Remove burner orifice with a 1/2" wrench and discard.
INSTALLATION 16) Turn on gas supply and plug in power cord. 17) Adjusting the Outlet Pressure All the adjustments must be carried out in the following order: Remove the modulator plastic cap (A) using needle nose pliers. Maximum pressure: Turn the unit ON to its highest input rating. Screw in the nut (B) to increase the outlet pressure and screw it out to decrease it. Use a 10 mm wrench. NOTE: The outlet pressure must be set to maximum 2.61 kPa.
INSTALLATION Conversion Kit #486-967 for NG to ULPG THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER IF IN DOUBT DO NOT DO THIS CONVERSION !! Conversion Kit 486-967 Contains: Qty. Part # 1 904-345 1 918-273 1 918-272 1 918-542 Description Burner Orifice #53 Red "ULPG" label Label "Converted to ULPG" Instruction Sheet 1) Shut off the gas supply and unplug the power cord. 2) Remove the front door. 7) Remove burner orifice with a 1/2" wrench and discard.
INSTALLATION 16) Turn on gas supply and plug in power cord. 17) Adjusting the Outlet Pressure All the adjustments must be carried out in the following order: Remove the modulator plastic cap (A) using needle nose pliers. Maximum pressure: Turn the unit ON to its highest input rating. Screw in the nut (B) to increase the outlet pressure and screw it out to decrease it. Use a 10 mm wrench. NOTE: The outlet pressure must be set to maximum 2.61 kPa.
INSTALLATION LOG SET INSTALLATION 3) Place Rear Log A)02-65 on the two pins on the rear log support. 7) Place the Left Top Log D)02-46 on the pin on Log B)02-56 and on top of the cutout on Log A)02-65. Read the instructions below carefully and refer to the diagrams. If logs are broken do not use the unit until they are replaced.
INSTALLATION 10) Place the notch in Center Log F)02-47 over Log E)02-45 and across the cutout on Log A)02-65. A)02-65 F)02-47 Installation of Kit 486-930: 1) Carefully remove the logs from the box and unwrap them. The logs are fragile, handle with care - do not force into position. 2) Sprinkle the embers on the front, left and right sides of the firebox base. 4) Place Side Log 02-52 on the left side of the grate on the firebox base. Position log as desired ensuring the log DOES NOT interfere with flame.
INSTALLATION FACEPLATE, TRIM & LOUVER INSTALLATION 1) Lay the faceplate panels flat, face down on something soft so they don't scratch. 2) Take the top faceplate and align the holes in it with the holes in the side panels. Using the screws provided, attach from the top of the panel (the holes in the top panel are slightly larger than the holes in the side panel to facilitate easier installation). 4) Connect the fan harness to the fan switch. 5) Connect the valve harness to the valve on/off switch.
INSTALLATION PREMIUM FLUSH FRONT INSTALLATION 1) Unplug the power source. 2) Remove the glass door. Washer Phenolic Spacer ECS Manual Control Switch Installation: 3) Remove the heat shield from the left side of the faceplate by undoing the 2 screws. See diagram 1. Split Lock Washer Nut Diagram 3 Left Side Heat Shield ECS Manual Switch Diagram 4 Diagram 1 7) Run the thermodisc wires thru the hole in the heat shield. 4) Unplug the CAT5 cable from the ECS manual switch included with the unit.
INSTALLATION 8) Secure with 2 Phillips Head Screws as shown. See Diagram 6 inset 12) Partially mount the heat shield to the left side of the faceplace and connect the CAT5 cable to the ECS manual control switch. See diagram 9. Diagram 6 Faceplate Diagram 9 Diagram 7 9) Bring faceplate close to unit. 13) Secure the heat shield to the faceplate using 2 screws. See diagram 10. NOTE: Screws are secured from the front. 10) Run thermodisc wires from top of heat deflector through left side of faceplate.
INSTALLATION Thermodisc Installation: 14) Install the heat deflector to the unit by fitting the tabs into the tab brackets located on the underside of the firebox. See diagram 11. Diagram 12 shows deflector completely installed. 16) Secure the faceplate in place using 2 screws on the left and right side. Diagram 14 shows mounting on right side. Tab into Tab Bracket Diagram 11 Diagram 14 Heat Deflector Wiring: 17) Remove the wire harness from the valve. See diagram 15.
INSTALLATION 19) Carefully lift off the ignition module from the velcro and slightly bring forward. Remove the wire harness connected to the ignition module as shown in diagram 17. 22) Connect the other end of the new wire harness to the valve, in place of the one removed in step 16. See diagram 20. Wire Harness Removed Diagram 17 Ignition Module 20) Discard the complete wire harness that was connected to the valve and ignition module.
INSTALLATION 25) Secure all loose wires in the wire clip to the right side of the valve. See diagram 23. Screen Door Installation: 28) Re-install the glass door. 29) Install the screen by placing the hooks (2 on each side) into the slots on the inside of the faceplate. Once in place, push down on the screen to secure. See diagram 26. Diagram 23 Louver Installation: 26) Secure the hinge bracket and hinge to the outside of the firebox flange on the left and right side as shown using 2 screws on each side.
INSTALLATION REMOTE CONTROL FINAL CHECK Use the Regency Remote Control Kit approved for this unit. Use of other systems may void your warranty. Before leaving this unit with the customer, the installer must ensure that the appliance is firing correctly. This includes: The remote control kit comes with a hand held transmitter and a wall mounting plate. 1) Clocking the appliance to ensure the correct firing rate (rate noted on label) at 15 minutes.
INSTALLATION WIRING WITH PREMIUM FLUSH FRONT OPTION WARNING: Electrical Grounding Instructions This appliance is equipped with a three pronged (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug. 22 CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.
OPERATING INSTRUCTIONS OPERATING INSTRUCTIONS Before operating this appliance, proceed through the following check list. 1) Read and understand these Instructions before operating this appliance. 2) Check to see that all wiring is correct and enclosed to prevent possible shock. 3) Check to ensure there are no gas leaks. 4) Make sure the glass door is in place. Never operate the appliance with the door glass removed. 5) Verify that all flueing and the cap is unobstructed. 6) Verify log placement.
OPERATING INSTRUCTIONS COPY OF LIGHTING INSTRUCTION PLATE FOR YOUR SAFETY READ BEFORE LIGHTING This appliance must be installed in accordance with local codes, if any; if not, follow the current CAN1-B149/ANSI Z 223.1 (Australia: AS5601-2004, New Zealand: NZS 5261) WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
MAINTENANCE MAINTENANCE INSTRUCTIONS Any maintenance required accessing the glass door of the unit must be performed by an authorized service person. 1) Always unplug the power cord before cleaning. For relighting, refer to lighting instructions. Keep the burner and control compartment clean by brushing and vacuuming at least once a year. When cleaning the logs, use a soft clean brush as the logs are fragile and easily damaged.
MAINTENANCE FAN MAINTENANCE 6) Pull out the ECS box. NOTE: The ECS box is held in place with velcro. 7) Carefully slide the fan to the front, rotate it 45 degrees and slide it out simultaneously with the ECS box. To Remove Fan: 1) Turn the unit off and allow it to cool to room temperature, 2) Unplug or disconnect power source to stove. 3) Open the bottom louvre. 4) Remove the ECS harness from the back clip. Resistor Connectors Back Clip 5) Remove the 2 screws that secure the fan in place.
MAINTENANCE REMOVING VALVE TRAY 13) Remove the valve cover plate by removing the 3 screws. 16) Remove the valve tray assembly. 1) Unplug or disconnect the power source to the stove. 2) Shut off the gas supply and remove the gas connection from the valve. 3) Remove the top louvre. 4) Remove the safety screen. 5) Remove the screen door. Valve Cover 6) Remove the logs. 7) Remove the brick panels. 14) Remove all the wire connectors from the valve and spark ignitor.
PARTS LIST ELECTRONIC COMPONENTS PARTS LIST 910-936 910-082 910-089 910-088 910-912 910-084 910-527 910-935 910-080 910-906 910-521, 910-522, 910-523, 910-525 FG37 FG38 FG39 PG33 PG36 PG36D 910-083 910-514 910-916 HG35 PG121/PG131 IG35 910-909 Fan Resistor 910-936 Intermittent Pilot N/A N/A 910-082 Direct Spark Ignitor N/A N/A N/A N/A N/A N/A 910-089 Flame Cable N/A N/A N/A N/A N/A N/A 910-088 Spark Cable N/A N/A N/A N/A N/A N/A N/A N/A 910-084 Control Box 910-527 Ma
PARTS LIST MAIN ASSEMBLY Part # Description Part # 1) 910-169/P 2) 910-714 Fan Motor (240 V) Power Cord 240 Volts 3) 820-389 5) 910-006 Thermodisc Bracket Terminal Block 6) * Levelling Bolts 5/16 x 3 Hex Head 948-216 918-448 Logo Plate Manual Description 7) 486-910 Flush Louvre set - Black (Top & Bottom) 486-904 8) * 9) * 10) * 11) 511-031 Brick Panel (Set) Brick Panel - Back Brick Panel - Left Side Brick Panel - Right Side Brick Clips 12) 936-233 3/4" Rope Gasket 13) 486-968 486-967 LPG
PARTS LIST FACEPLATE ASSEMBLY Part # Description Part # Description 87) 88) 910-140 910-246 Fan HI/OFF/LOW Switch Burner ON/OFF Switch 176) 486-926 180) 486-928 Hearth Trim 2" - Regular Hearth Trim 4" - Regular 486-918 * * * Flush Screen Door 94) 95) 96) * * * Faceplate & Trim Complete - Regular Faceplate Side Right - Regular Faceplate Top - Regular Faceplate Side Left - Regular Trims Packaged - Regular Faceplate Trim Right - Regular Faceplate Trim Top - Regular Faceplate Trim Left Assy - Regul
WARRANTY Regency® fireplace products are designed with reliability and simplicity in mind. In addition, our internal Quality Assurance Team carefully inspects each unit thoroughly before it leaves our door. Regency® Industries Ltd. is pleased to extend this limited lifetime warranty to the original purchaser of a Regency® Product.
