E33 Gas Insert MODELS: E33-NG1 Natural Gas E33-LP1 Propane Owners & Installation Manual WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury, property damage, or loss of life. Refer to this manual. For assistance or additional information consult an authorized installer, service agency or the gas supplier. FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapours and liquids in the vicinity of this or any other appliance.
FPI GAS FIREPLACE INSERT TO THE NEW OWNER Congratulations! You are the owner of a state-of-the-art Gas Insert by FPI. The E33 Gas Insert has been designed to provide you with all the warmth and charm of a fireplace, at the flick of a switch. The E33-NG1 and E33-LP1 have been approved by Warnock Hersey for both safety and efficiency. As it also bears our own mark, it promises to provide you with economy, comfort and security for many trouble free years to follow.
DIMENSIONS 32-1/4"(819mm) 16-1/2"(419mm) 24-1/2"(622mm) 23-13/16"(605mm) 18"(203mm) 31-1/8"(790mm) 25"(635mm) 1-3/8" (35mm) 11-1/4" (286mm) 23"(583mm) 45-9/16"(1157mm) 16-1/2"(419mm) 10-11/16” (271mm) 46-15/32” (1180) 28.
TABLE OF CONTENTS DIMENSIONS Unit Dimensions ............................................................3 Excalibur Screen Doors ...............................................27 Excalibur Accent Kit ....................................................27 Wiring Diagrams ..........................................................28 Optional Remote Control ............................................29 Optional Wall Thermostat ...........................................
SAFETY LABEL This is a copy of the labels that accompany each E33 Gas Insert. We have printed a copy of the contents here for your review. The safety label is located on a plate inside the base of the unit visible when the bottom louver is opened. Ensure that the safety label is attached to the unit. NOTE: FPI units are constantly being improved. Check the label on the unit and if there is a difference, the label on the unit is the correct one.
REQUIREMENTS MA Code - CO Detector (for the State of Massachusetts only) 5.08: Modifications to NFPA-54, Chapter 10 (2) Revise 10.8.
INSTALLATION IMPORTANT MESSAGE SAVE THESE INSTRUCTIONS The FPI Gas Insert must be installed in accordance with these instructions. Carefully read all the instructions in this manual first. Consult the building authority having jurisdiction to determine the need for a permit prior to starting the installation. NOTE: Failure to follow the instructions could cause a malfunction of the heater which could result in death, serious bodily injury, and/or property damage.
INSTALLATION GAS PRESSURE TESTING The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig. (3.45 kPa). SPECIFICATIONS At pressures over 1/2 psig, the pipe to the unit must be disconnected. Gas Input Capacity: Natural Gas 38,000 Btu/h Propane 35,500 Btu/h Min.
INSTALLATION MATERIALS REQUIRED No electrical power supply is required for the gas control to operate. A 120 Volt AC power cord is hooked up to the fan. Plug the 3 wire cord into a suitable receptacle. Do not cut the ground terminal off under any circumstances. When connected with 120 volts, the appliance must be electrically grounded in accordance with local codes, current version of the Canadian Electrical Code CSA C22.
INSTALLATION MINIMUM CLEARANCES TO COMBUSTIBLES Side Walls From Unit * A 8" (203 mm) Ceiling B 47" (1194 mm) Min. Mantel Height Max. Mantel Depth C 15" (381 mm) D 12" (305 mm) Alcove Width Alcove Depth E F Hearth Height Hearth Width Hearth Depth G 1-1/4" (32 mm) H 45-1/2" (1156 mm) I 13" (330 mm) 76" (1930 mm) 36" (914 mm) * Alcove side wall must have a min. of 8" clearance on one side.
INSTALLATION GAS CONNECTION GAS CONNECTION WARNING: Only persons licensed to work with gas piping may make the necessary gas connections to this appliance. 1) If the appliance is to be installed into an existing chimney system, thoroughly clean the masonry or factory built fireplace. 2) The appliance is provided with an opening on the left hand side of the control compartment. A 3/8" NPT gas supply pipe must be brought near this inlet hole. 5) Install flashing.
INSTALLATION GAS PIPE PRESSURE TESTING The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig. (3.45 kPa). Disconnect piping from valve at pressures over 1/2 psig. The manifold pressure is controlled by a regulator built into the gas control, and should be checked at the pressure test point.
INSTALLATION Installation of Brick Panels: 1) Remove top louver and glass door if installed. 2) Remove the logs if they are already installed. Note: the grate must be removed in order to remove the bottom log. Ensure you slide the bottom coal off to the right-hand side to avoid chipping. 6) Slide the top panel and bracket assembly carefully onto the baffle plate ensuring the panel is centered. Make sure the tabs of the top bracket fit into the baffle openings (refer to Diagram 3).
INSTALLATION LOG SET INSTALLATION WARNING: Dangerous operating conditions may occur if these logs are not positioned in their correct certified locations. Read the following instructions carefully and refer to the attached diagrams. 3) Remove the grate by removing the two Phillips screws. Slide the grate outwards to remove it from the unit (refer to Diagram 1).
INSTALLATION 7) Align the bottom grooves of log 03-21 onto the right side of the grate and gently slide the log back until it touches the locating tab (refer to Diagram 4 & 5). 03-23 03-21 03-21 03-17 Locating Tab Diagram 7 9) Place log 03-22 over log 03-23 and log 03-20. Ensure the pin hole of log 03-22 lines up with the left pin of log 03-23 as well as the left pin of log 03-20 (refer to Diagram 8).
INSTALLATION 12) Place log 03-19 over the left center of the grate. Ensure the log set looks like Diagram 12. 03-23 03-18 03-22 03-20 03-17 Diagram 10 03-19 11) Place log 03-24 over log 03-23 and log 03-21 ensuring the pin hole of log 03-24 lines up with the right pin of log 03-23 and the right pin of log 03-21 (refer to Diagram 11). 03-23 Diagram 12 13) Separate platinum embers and place at the front of the burner. Avoid stacking platinum embers.
INSTALLATION CONVERSION KIT# 731-969 FROM NG TO LP for E33-1 using SIT 820 NOVA Gas Valve THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER IF IN DOUBT DO NOT DO THIS CONVERSION !! 4) Remove front base brick. Each Kit contains one LPG Conversion Kit and one DC Sparker Kit. 10) Turn control knob to the “OFF” position. 11) Remove the black protection cap by hand from the hi/low knob (Fig.1). LPG Conversion Kit Contains: Qty.
INSTALLATION 15) Using the Allen wrench as shown in Fig.4, rotate the screw clockwise until snug, do not overtighten. WARNING! Also check that the pilot and main burner injectors are appropriate for the gas type. Installation of the DC Sparker: 27) Locate the Piezo Ignitor situated at the side of valve. Piezo Ignitor 18) Reverse steps 5) to 3). 19) Attach the label "This unit has been converted to LPG" near or on top of the serial # decal. 20) Replace yellow "NG" label with red "LPG" label. Fig.
INSTALLATION 31) Locate the ground lug at the receptical box, left of the unit. 35) Plug the DC spark generator wires to the DC Sparker. 39) Find a location which is not too hot and is easy to reach for changing the battery. 40) Tie up the loose wire with the wire clip. 32) Connect one end of the supplied green ground wire to the lug with the nut and washer from the kit. 36) Connect the ground wire to the DC Sparker mounting bracket. 41) Check for gas leaks with a proper soapy solution or leak detector.
INSTALLATION FACEPLATE & TRIM 3) Using the connectors provided, join the left side trim (with the ON/OFF switch) to the top trim. Diagram 2. Connect the right side trim to the top trim. 1) Lay the faceplate panels flat, face down on something soft so they don't scratch. 2) Take the top faceplate and align the holes in it with the holes in the side panels.
INSTALLATION CONTEMPORARY FACEPLATE & DOOR FRAME 3) Secure loose wires using wire clips along the back of the left side of the faceplate. Ensure to run the wires away from the firebox as much as possible. Kit# 341-914 Contents List: 1 1 1 2 4 4 8 1 1 Complete Faceplate with Switches Door Frame Bottom Louver Hinges Hinge Screws Hinge Spacers Pan Head Screws Wire Clip Instruction Sheet 4) Align the faceplate tabs with the tab brackets on the inside top of the firebox and slide in place.
INSTALLATION 5) Secure the bottom of the faceplate to the firebox flange using one screw on each side. 8) Align the left and right side hinge with the screw holes in the bottom louver and secure in place using 3 screws per side. NOTE: Ensure that the bottom of the faceplate leg is aligned with the screw hole on the inner side of the firebox flange. 9) Install the door frame by hooking the top flange over top of the glass door, push in the bottom of the door frame to secure in place.
INSTALLATION LOW PROFILE FACEPLATE INSTALLATION 1) Attach the inner faceplate panel to the insert body using 4 screws in the locations shown below. 4) Tuck the wires into the clip to keep them away from the insert using the clip provided. Attach the clip to the rear of the faceplate to ensure that the wires do not touch the side of the unit. The power cord should be run behind the inner faceplate panel.
INSTALLATION 8) Attach the bottom louver to the 2 hinges using 3 screws per hinge. Diagram 7 Final Install 9) Take the outer faceplate, line up the openings on the left and right legs and install onto the inner faceplate panel pins. Diagram 10 Outer faceplate Inner faceplate panel pins 46-15/32” (1180) 42-7/16” (1078mm) 24 28.
INSTALLATION STANDARD FLUSH DOOR The standard flush door comes with a black frame. To install the frame, simply hook the top door flange onto the top of the unit and swing the door towards the unit, (Diagram 1 and 2). Be careful that the glass gasket does not roll up; there must be a gap between the gasket and the door lip to ensure that the door sits securely on the unit. Refer to Diagram 3. FLUSH LOUVERS 1) The top louver is held in place by friction fit.
INSTALLATION 5) Install Spring Hinges to the Left and Right Side of the bottom of the firebox using 2 screws per hinge. EXCALIBUR® SURROUND IMPORTANT NOTE: When using the Surround, the unit must be set 1" further into the fireplace than the standard faceplate installation. See the "Minimum Fireplace Opening Excalibur Option" section. 3) Hold the Faceplate Trim up against the unit in order to make the following wire connections.
INSTALLATION EXCALIBUR SCREEN DOORS 1) Attach door bracket to sides using 4 screws. 2) Take the hoseclamps and put them over the back of each rivet. Squeeze the hoseclamp to secure onto rivets ensuring that the hoseclamp is touching the back side of the surround. The hoseclamp can now be released. 3) Remove the handles by removing the nut and screw. Install the new handles by placing them in position over the holes on the surround louver.
INSTALLATION WIRING DIAGRAMS This heater does not require a 120V A.C. supply for operation. However, a 120V A.C. power supply is needed for the fan/blower operation. Caution: Ensure that the wires do not touch any hot surfaces and are away from sharp edges. WARNING: Electrical Grounding Instructions This appliance is equipped with a three pronged (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle.
INSTALLATION For PROPANE Units and Units Equipped with DC Spark Boxes* *For installation of the DC Spark Box refer to the LP Conversion instructions in this manual. OPTIONAL REMOTE CONTROL ON HI THTP TP TH 2) Connect the wires as per the wiring diagrams below. PILO T 1) Choose a convenient location on the wall to install the receiver and the receptacle box (protection from extreme heat is very important). Run wires from the fireplace to that location. Use Thermostat Wire Table.
OPERATING INSTRUCTIONS Thermostat Wire Table Recommended Maximum Lead Length (Two-Wire) When Using Wall Thermostat (CP-2 System) Wire Size Max. Length 14 GA. 16 GA. 18 GA. 20 GA. 22 GA. 50 Ft. 32 Ft. 20 Ft. 12 Ft. 9 Ft. FINAL CHECK Before leaving this unit with the customer, the installer must ensure that the appliance is firing correctly. This includes: 1) Clocking the appliance to ensure the correct firing rate (rate noted on label) at 15 minutes.
OPERATING INSTRUCTIONS COPY OF LIGHTING INSTRUCTION PLATE AUTOMATIC CONVECTION FAN OPERATION The fan operates automatically. Turn the knob on the side of the faceplate to adjust to the desired speed. The fan will turn on as the stove comes up to operating temperature. After the unit has been turned off and the unit has been cooled to below useful heat output range, the fan will shut off automatically.
MAINTENANCE MAINTENANCE INSTRUCTIONS 1) Always turn the gas valve to the off position before cleaning. For relighting, refer to lighting instructions. Keep the burner and control compartment clean by brushing and vacuuming at least once a year. When cleaning the logs, use a clean soft paint brush as the logs are fragile and easily damaged. 2) Clean (never when unit is hot) appliance, door and louvers with a damp cloth. Never use an abrasive cleaner.
MAINTENANCE DOOR GLASS Your FPI stove is supplied with high temperature, 5 mm Neoceram ceramic glass that will withstand the highest heat that your unit will produce. Do not abuse the glass by striking the surface or by slamming the door shut. 9) Remove the rear log support by unscrewing the 2 screws. To Remove Fan: 1) Turn the unit off and allow it to cool down to room temperature. 2) Unplug or disconnect power source to stove. 3) Remove the flush door (refer to p.14).
MAINTENANCE 13) Pull Fan Assembly forward, to disengage the fan clip on the rear wall. Then lift the Fan Assembly up and pull through firebox opening. 7) Remove base brick set. (When removing base brick sides the two screws that hold the grate down must be removed first). 11) Disconnect the inlet gas line. 12) Unplug the black and red wires at the valve. Undo the 2 TP wires at the valve. 13) Remove the 17 screws on the valve tray. Screws 8) Straighten the adjustment wire under the firebox base.
PARTS LIST MAIN ASSEMBLY Part # Description 1) 340-038 2) 340-103 Fan Access Plate Gasket - Fan Access Plate 3) 320-517/P 910-331/P 5) 910-750 910-752 910-692 910-737 Fan Assembly 120 V Fan Motor 120 V Power Cord Wire Harness (Faceplate) Wire Fan to Power Cord Wire Valve to Spill Switch 7) 910-142 8) * 9) 320-070 Fan Auto On/Off Thermodisc Thermodisc Bracket Fan Switch Cover 13) * 17) * 18) * 19) * Baffle Plate Wire Holder Clip Strain Relief Grommet for Power Cord 340-924 340-922 340-926 21) * 23)
PARTS LIST BURNER & LOG ASSEMBLY Part # Description 52) 340-104 Gasket - Valve Tray 340-574/P 340-576/P 56) 910-190 57) 910-478 59) * Valve Assembly - NG Valve Assembly - LP Piezo Ignitor and Nut Valve - S.I.T. - Natural Gas / Propane Valve Tray 910-034 66) 910-038 910-039 67) 904-690 904-641 936-170 Pilot Assy-3 Flame Conv. - NG Pilot Assy-3 Flame-S.I.T.-NG Pilot Assy - 3 Flame - S.I.T.
PARTS LIST FULL SCREEN FRONT Part # 83) * 84) 340-910 85) * 86) * 87) * 88) * 89) 910-199 90) 948-042 Description Top Frame Full Screen Door - Black Full Screen Left Door Full Screen Right Door Bottom Frame Screw #8 x 1/2 Self Tapping Wire Clip Holder Hinge Spring 83 89 84 88 88 88 88 85 87 90 90 86 E33 FPI Direct Vent Gas Insert 37
PARTS LIST FACEPLATES, TRIMS AND HEARTHS Part # Description Part # 340-918 340-919 74) 904-569 91) * 92) * 93) * Faceplates and Trim (Complete) w/ Black Trim Oversized Faceplate Fan Speed Control Knob Faceplate Side - Right Faceplate - Top Faceplate Side - Left Assy 340-532 340-533 94) * 95) * 96) * Trim Set Packaged - Black Oversized Trim Set Packaged - Black Trim Side - Right Trim - Top Trim Side - Left Assy 97) 910-246 98) 910-330 99) * Burner ON/OFF Switch Fan Speed Control 120 V Faceplate Fille
PARTS LIST CONTEMPORARY FACEPLATE & DOOR FRAME Part # 341-914 90) * 91) * 92) * 93) * 910-246 910-330 904-569 Description Contemporary Faceplate & Door Frame Complete Faceplate Door Frame Bottom Louver Hinges Burner ON/OFF Switch Fan Speed Control 120V Fan Speed Control Knob * Not available as a replacement part.
PARTS LIST LOW PROFILE FACEPLATE Part # 1) 2) 3) 4) 5) * * * * * Description Backplate Assembly Bottom Louver Right mounting bracket Left mounting bracket Front Frame 5 4 1 2 3 40 E33 FPI Direct Vent Gas Insert
NOTES E33 FPI Direct Vent Gas Insert 41
NOTES 42 E33 FPI Direct Vent Gas Insert
WARRANTY Regency Fireplace Products are designed with reliability and simplicity in mind. In addition, our internal Quality Assurance Team carefully inspects each unit thoroughly before it leaves our facility. FPI Fireplace Products International Ltd. is pleased to extend this limited lifetime warranty to the original purchaser of a Excalibur Product. This warranty is not transferable.
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