Raytheon Anschütz GmbH Postfach 1166 D -- 24100 Kiel Germany Tel +49--4 31--30 19--0 Fax +49--4 31--30 19--501 Email Service@raykiel.com www.raytheon--anschuetz.com NSC 25/34 Radar Typ 900--025...027 NSC Chartradar Typ 950--033...035 WIDE SCREEN (16:10) Service and Installation Manual 3749DOC020302 Edition: 21.AUG.
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R NSC Radar Service and Installation Manual Raytheon Anschütz GmbH Germany Safety Regulations IMPORTANT WARNINGS AND SAFETY INFORMATIONS This Radar is an aid to navigation. Its accuracy can be affected by many factors such as equipment defects, environmental conditions, or improper operation. It is the user’s responsibility to exercise common prudence and navigational judgement at all times.
NSC Radar Service and Installation Manual Safety Regulations SAFETY REGULATION " Warning! Caution during maintenance and repairs: Avoid contact with live electrical circuits! All relevant safety regulations such as, e.g. VDE, VGB4, OSHA 1919 and other relevant safety standards must be ob served. " Caution! Maintenance and repairs must only be carried out by trained and qualified personal with knowledge of the national safety regulations for electrical devices.
R NSC Radar Service and Installation Manual Raytheon Anschütz GmbH Germany Safety Regulations SAFETY HIGH VOLTAGE WARNING CAUTION HIGH VOLTAGE IS USED IN THE OPERATION OF THIS EQUIPMENT. DEATH ON CONTACT MAY RESULT IF PERSONNEL FAIL TO OBSERVE SAFETY PRECAUTIONS. NEVER WORK ON ELECTRONIC EQUIPMENT UNLESS THERE IS ANOTHER PERSON NEARBY WHO IS FAMILIAR WITH THE OPERATIONAL HAZARDS OF THE HIGH VOLTAGE EQUIPMENT AND WHO IS COMPETENT IN ADMINISTERING FIRST AID.
NSC Radar Service and Installation Manual Safety Regulations HIGH VOLTAGE There is absolutely no danger in handling the external controls of the radar while the radar is in operation. However, in the radar‘s interior, are high voltages which are fatally dangerous to anyone carelessly handling interior components. Be absolutely sure that the radar power switch or the radar system is switched is OFF before performing repair work or maintenance .
R NSC Radar Service and Installation Manual Raytheon Anschütz GmbH Germany Safety Regulations Radiation Hazard CAUTION UNDER NORMAL OPERATING CONDITIONS, THE ELECTROMAGNETIC ENERGY EMITTED BY THIS RADAR OPERATION IS SAFELY BELOW GOVERNMENT EXPOSURE MAXIMUM STANDARDS. 1. WHEN AT DOCK SIDE OR CLOSE TO OTHER VESSELS, THE TRANSMITTER SHOULD ONLY BE OPERATED WHEN THE ANTENNA IS ROTATING. 2.
NSC Radar Service and Installation Manual Safety Regulations 3749DOC020302 VI Edition: 22.JAN.
NSC Radar Service and Installation Manual R Raytheon Anschütz GmbH Germany Table of Contents 1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -- 1 1.1 UNPACKING AN INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.1 Major Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -- 3 1 -- 3 1.1.
NSC Radar Service and Installation Manual Table of Contents 2.2.4 NSC Interswitch Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 -- 11 2.2.5 NSC Ethernet Modul . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 -- 11 NSC MTR UP/PEDESTAL AND MTR DOWN INSTALLATION . . . . . . . . . . . . . . . . . . 2 -- 12 2.3.1 Mounting Structure Installation . . . . . . . . . . . . . . . . . .
NSC Radar Service and Installation Manual R Raytheon Anschütz GmbH Germany Table of Contents 2.5 NSC CAN-- BUS (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 -- 45 2.5.1 CAN-- Bus Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 -- 46 2.5.2 Connecting the CAN bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NSC Radar Service and Installation Manual Table of Contents 2.11 NSC INTERSWITCH UNIT (ISU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 -- 82 2.11.1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 -- 82 2.11.2 Setting up the NSC Interswitch Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 -- 83 2.11.2.
NSC Radar Service and Installation Manual R Raytheon Anschütz GmbH Germany Table of Contents 3.7.1 COM Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 -- 49 3.7.2 Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 -- 53 3.7.3 Configuration INPUT (COM ....) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NSC Radar Service and Installation Manual Table of Contents 4.1.5 Power I/O PCB (A1) Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 -- 11 4.1.6 Encoder Assembly Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 -- 12 4.1.7 AC Motor or Belt Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 -- 13 4.1.8 X--Band RF Assembly Update . . . . . . .
NSC Radar Service and Installation Manual R Raytheon Anschütz GmbH Germany Table of Contents 4.2.1 Pedestal overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 -- 46 4.2.2 Pedestal Replacement Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.2.1 ACP--30020 motor control board replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.2.
NSC Radar Service and Installation Manual Table of Contents 5.3.1 Maintenance Pre--condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 -- 10 5.3.2 List Instrumentation and Tools for Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 -- 11 5.3.3 Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 -- 11 PREVENTIVE MAINTENANCE -- PROCESSOR UNIT -- . . . .
R NSC Radar Service and Installation Manual Raytheon Anschütz GmbH Germany Table of Contents Radar Operator Panel Trackball 50mm NSC Remote Panel NSC Ethernet Modul 948--002.HP005 948--001.HP045 948--007.HP005 948--009.
NSC Radar Service and Installation Manual Table of Contents 3749DOC020302 XVI Edition: 30.JUL.
NSC Radar Service and Installation Manual 1 R Raytheon Anschütz GmbH Germany INTRODUCTION This manual contains the procedures for preparing the installation site, installation, setup and alignment of NSC radar components. NSC Radar Components NSC 25/34 (inclusive Mounting Kit) NSC means “Nautoscan” . 25/34 means Monitor PPI Diagonal of 250mm and 340mm. NSC 25/34 are designed as Deckstand (DS) or as Table Top (TT).
NSC Radar Service and Installation Manual Optionale NSC accessories (inclusive Mounting Kit): Interswitch Unit (inclusive Mounting Kit) The Interswitch Unit (ISU) can connect up to 6 MK2 Transceivers, additionally one 10kW Unit and interswitch up to 8 NSC Radars in normal mode. NSC Ethernet Modul (Inclusive Mounting Kit) The Ethernet Modul is used to read in the external AIS (Automatic Identification System) data.
NSC Radar Service and Installation Manual 1.1 R Raytheon Anschütz GmbH Germany UNPACKING AN INSPECTION NOTE Retain the shipping containers, packing materials and hardware for storage or reshipment Prior to unpacking the NSC units, shipping cartons should be checked for external damage, such as dents, holes, smashed corners, and water marks. If there is any noticeable damage, the shipping agent must be contacted before proceeding with the unpacking and installation.
NSC Radar Service and Installation Manual (3) Deckstand (DS), Table Top (TT), Processor Unit The units are shipped in a wooden container. They are bolted and banded to a pallet which serves as the bottom of the shipping container. The procedure below should be followed when unpacking. (4) Antenna Array CAUTION (5) USE EXTREME CAUTION WHEN UNPACKING AND REMOVING THE ARRAY(S) TO AVOID SCRATCHING OR DAMAGING THE FIBERGLASS FACE. MTR Up The MTR Up is shipped in a wooden container.
NSC Radar Service and Installation Manual 1.1.2 R Raytheon Anschütz GmbH Germany Equipment Inspection Complete and detailed packing lists are shipped with the equipment. After all shipping containers have been unpacked, the contents should be inspected for damage and should be checked against the packing lists to ensure that all items are accounted for prior to starting the installation. Edition: 22.JAN.
NSC Radar Service and Installation Manual 1.2 PLANNING AND SITE PREPARATION 1.2.1 Technical Data 1.2.1.1 Safe Distances to Standard--Magnetic and Steering--Magnetic Compass 1.2.1.2 NSC 25 TFT and Prozessor Unit Safe distance to Standard--Magnetic--Compass Safe distance to Steering--Magnetic--Compass Reduced safe distance to Standard--Magnetic--Compass Reduced safe distance to Standard--Magnetic--Compass 0.85 m 0.50 m 0.50 m 0.
NSC Radar Service and Installation Manual Pixel Pitch Raytheon Anschütz GmbH Germany 0,29 (H) x 0,29 (V) mm WIDE SCREEN TFT Display Size PPI Diameter Resolution Format Display Voltage Max Colors Pixel Pitch 1.2.1.3 R 26“ 33,5 (H) x 32,5 (V) cm 1920 x 1200 16:10 230VAC 16,7 millions 0,29 (H) x 0,29 (V) mm Processor Unit NSC Chartradar Processor A3300M--6 (for detailed information see Service Manual A3300M Doc.No. 3954). A3300M--6 special equipment ------ IntelQ965+ICH8 ATX M.
NSC Radar Service and Installation Manual -- RAM--1GB 667MHz DDR2 Non--ECC CL5 DIMM (Kit of 2) Single Channel -- HDD--min. 40GB 2.5”, 5400RPM, SATA, automotive -- 2x RS232 (one internal/bracket), dual Ethernet, 6xUSB, 90....264VAC Full Range Power Supply, Windows 2000 Pro. Eng. SP2 or higher, 12V outlet -- Onboard Graphic 1.2.1.4 Antenna Pedestal Specifications X--Band S--Band Performance 10 kW 25 kW 30 kW Scanner size 6--ft 8--ft LPR--A25 12--ft LPR--A1 Horizontal Beam Width 1.2 0.95 1.
R NSC Radar Raytheon Anschütz GmbH Germany Service and Installation Manual 1.2.1.5 MTR Specification X--Band (10kW --NSC--) X--Band Performance XCVR Up Peak Power 10kW Dynamic Range (dB) 100dB Intermediate Frequency (MHz) 60 MHz Receiver Noise 6.0dB Power Requirements Typical Power Consumption 240W Environmental Vibration IEC60945 Temperature --25 to +55 X--Band PULSE WIDTH Pulse Repetition Rate (PRF) Edition: 21.AUG.2009 SHORT RANGE 0.125, 025, 0.5, 0.75, 1.
NSC Radar Service and Installation Manual X--Band (25kW --MK2--) -- S--Band (30kW --MK2--) X--Band Performance S--Band XCVR Up/Do XCVR Up/Do XCVR Up/Do Peak Power 25kW 25kW 30kW Dynamic Range (dB) 100dB 100dB 130dB Intermediate Frequency (MHz) 60 MHz 60 MHz 60 MHz 5.5dB 5.5dB 5.
NSC Radar Service and Installation Manual 1.2.2 R Raytheon Anschütz GmbH Germany Radar Performance depends on the mounting place of the Antennas The quality of the radar performance depends on the place of the installattion. The following places for installing the antenna can only be an example of installation--related factors which could degrade radar performance. Frequently, the antenna place depends from on ship‘s superstructure which can generate reflections that effect the Radar PPI.
NSC Radar Service and Installation Manual 1.2.3 Processor Unit / Monitor Site Layout The Processor Unit / Monitor allows the separation of the processor and monitor for ease of custom installations, i.e. console mounting. Other guidlines to be considered include: -- The Processor Unit / Monitor must not be exposed to weather conditions. Do not install the Processor Unit / Monitor near entrances or exits that expose the unit to excessiv moisture.
NSC Radar Service and Installation Manual 1.3 R Raytheon Anschütz GmbH Germany SYSTEM CABLING Prior to running cables or making connections, consider the following guidelines. The display cabling is illustrated in this manual to ensure continuity during the installation to the MTRs. Edition: 22.JAN.2009 (1) If a cable passes through an outside wall, or is terminated in a unit that is exposed to the weather, the cable entrance should be made watertight with an approved marine fitting.
NSC Radar Service and Installation Manual 1.3.1 Power Requirements In designing the Monitor Versions, MTR Up and MTR Down, efforts have been made to ensure satisfactory operation with power supplied by most prime power systems.
R NSC Radar Service and Installation Manual 2 Raytheon Anschütz GmbH Germany EQUIPMENT PHYSICAL INSTALLATION This chapter contains the procedures for the physical installation of all the NSC Equipment (see Drawing Radar System Overview in the annex). In general: All below mentioned information of physical installation are manufacturers recommendations. At least all equipment has to be installed according to ship‘s conditions. For the 6 foot antenna equipment see chapters 2.8. Edition: 22.JAN.
NSC Radar Service and Installation Manual 2.1 GENERAL INFORMATION 2.1.1 Bonding The purpose of bonding radar equipment to a local earth ground is to prevent radio frequency interference (RFI) and to minimize the chance of lightning damage. Proper site planning must include provisions for installing a low resistance ground system path as close as possible (2 foot maximum) to each unit in the system.
R NSC Radar Service and Installation Manual 2.1.2 Raytheon Anschütz GmbH Germany System Cabling Prior to running cables or making connections, consider the following guidelines. The display cabling is illustrated in this manual to ensure continuity during the installation to the MTRs. Edition: 22.JAN.2009 (1) If a cable passes through an outside wall, or is terminated in a unit that is exposed to the weather, the cable entrance should be made watertight with an approved marine fitting.
NSC Radar Service and Installation Manual 2.1.3 Power Requirements In designing the NSC MTR Up and MTR Down, efforts have been made to ensure satisfactory operation with power supplied by most prime power systems.
R NSC Radar Service and Installation Manual 2.1.4 Raytheon Anschütz GmbH Germany Compass Safe Distance All below mentioned distances have een rounded up to the nearest 0.1 meter in order to allow for a maximum deviation which might be caused by the most magnetic sample of all units manufactured. Below mentioned tables show a standard and a steering coloumn. Standard means: “Standard--Magnetic--Compass” Steering means: “Steering--Magnetic--Compass” 2.1.4.
NSC Radar Service and Installation Manual 2.1.4.2 Safe Distance Magnetic Compass versus Antenna 1/4 DEG STANDARD 1 DEG STEERING 7FT X--BAND ANTENNA 0.3M 0.3M 8FT X--BAND LPR--A25 5M 5M 9FT X--BAND ANTENNA 0.3M 0.3M 12FT S--BAND ANTENNA 0.3M 0.3M 12FT S--BAND LPR--A1 5M 5M Table 2--2 Antenna Compass Safe Distance 2.1.4.3 Safe Distance Magnetic Compass versus MTR Up 1/4 DEG STANDARD 1 DEG STEERING X--BAND MTR UP 1.3M 0.8M X--BAND MTR UP with 8FT Antenna 6.3M 5.
R NSC Radar Service and Installation Manual 2.2 Raytheon Anschütz GmbH Germany PROCESSOR, MONITOR AND INTERSWITCH UNIT INSTALLATION There are manifold configurations of installation. In the following chapters only recommendations can be made how to install the equipment. The base of all installations are the dimensional drawings and wiring diagrams at the annex. 2.2.
NSC Radar Service and Installation Manual Other guidelines to be considered include: 3749DOC020302 (1) The Processor Unit/Monitor/Radar Connection Module must not be exposed to weather conditions. Do not install the Processor Unit/Monitor/ Radar Connection Module near entrances or exits that expose the unit to excessive moisture. (2) Allow sufficient clearance for service and ventilation of the unit. A minimum of special clearance from rear of Processor Unit/Monitor/Radar Connection Modul is required.
R NSC Radar Raytheon Anschütz GmbH Germany Service and Installation Manual 2.2.2 NSC Monitor used as Table Top Clearance must be provided for maintenance and ventilation. See Dimensional Drawings: 900--015.HP005 for Monitor NSC 25 TFT 900--017.HP007 for Monitor NSC 34 TFT HT 900--021.HP005 for Monitor NSC 34 TFT in the annex. NSC 25 TFT Figure: 2--1 NSC 25 Monitor TFT NSC 34 TFT NSC 34 TFT HT Figure: 2--2 Edition: 22.JAN.
NSC Radar Service and Installation Manual 2.2.3 NSC Monitor used as Deckstand NOTE NSC 25 Monitor is actually not available as a deckstand version. The NSC Monitor Deckstand is normally secured to the deck using a customer--furnished, custom--made foundation. Customer defines the hardware to be used to secure the deckstand to the deck foundation. Sufficient clearance must be provided for maintenance and ventilation. See Dimensional Drawings 900--012.HP005 900--012.
R NSC Radar Service and Installation Manual 2.2.4 Raytheon Anschütz GmbH Germany NSC Interswitch Unit Depending on the type of NSC radar system, the interswitch unit can be mounted into a deck stand or near the Processor Unit. See Dimensional Drawings: 900--020.HP005 900--020.HP013 The NSC Interswitch Unit must not be exposed to weather conditions. Do not install the NSC Interswitch Unit near entrances or exits that expose the unit to excessive moisture. 2.2.
NSC Radar Service and Installation Manual 2.3 NSC MTR UP/PEDESTAL AND MTR DOWN INSTALLATION 2.3.1 Mounting Structure Installation Mounting structures must be designed to provide proper support for the Pedestal with Antenna Array and provide safe access for service personnel. More than the static weight of the Pedestal must be taken into consideration when designing the support structure to account for harmonic vibration and high acceleration forces generated under dynamic shipboard conditions.
R NSC Radar Service and Installation Manual Figure: 2--4 Raytheon Anschütz GmbH Germany Typical Mounting Platform NOTE The radar system meets the vibration requirements according to EN60945 (IEC 60945). On installing the NSC Pedestal/Transceiver this has to be taken into account by all means. Edition: 22.JAN.
NSC Radar Service and Installation Manual 2.3.3 Mechanical Installation The NSC MTR Up/Pedestal unit should be isolated from steel mounting plates and aluminum pedestal. Secure the NSC pedestal to the mounting plate with customer supplied hardware (Installation Kit). Refer to Figure: 2--5 for hardware requirements. Refer to Table 2--2 through Table 2--4 for compass safe distances (chapter 2.1.4.2). The MTR Up/Pedestal should be bolted to a flat, 1/2 inch (12.7mm) horizontal (+3_), steel mounting plate.
R NSC Radar Service and Installation Manual 2.3.3.1 Raytheon Anschütz GmbH Germany NSC MTR Up/Pedestal Hoisting and Mounting When installing the NSC MTR Up/Pedestal, it is recommended that the antenna array and the NSC MTR Up/Pedestal be assembled on the ground first, then hoisted into position. CAUTION WHEN LIFTING, EXERCISE EXTREME CARE TO PREVENT DAMAGE TO THE ANTENNA ARRAY, PARTICULARLY THE ARRAY FACE PROTECTIVE COVER.
NSC Radar Service and Installation Manual (4) Before lifting straps are removed, if required level the MK2 MTR Up/Pedestal by raising the MTR Up/Pedestal and inserting additional customer supplied 1/32--inch fiberglass shim(s) or 1/16 inch fiberglass shim(s) between the MTR Up/Pedestal and mounting plate to assure a sound mechanical contact of the MTR Up/Pedestal and mounting plate. See Figure: 2--7 .
R NSC Radar Service and Installation Manual 2.3.3.2 Raytheon Anschütz GmbH Germany NSC MTR Up/Pedestal Bonding (1) After the NSC MTR Up/Pedestal has been properly positioned on the mounting plate and securely bolted in place, the unit must be bonded to the ship’s hull. (2) Connect the bonding strap, Figure: 2--7 from the NSC MTR Up/Pedestal to the mast and then to the ships hull, using customer supplied hardware. Coat bonding hardware liberally using NO--AL--OX.
NSC Radar Service and Installation Manual 2.3.3.3 MTR Up/Pedestal Oil Check NSC MTR Up/Pedestals are shipped with the proper level of oil added. The MTR Up/Pedestal has an oil level sight gage to verify the oil level. (1) Remove power from MTR Up/Pedestal, and place the Antenna Safety Switch to OFF. (2) Check the gear box assembly lubricant level by observing the oil level sight gage, .Figure: 2--8 The oil level should be seen 1/2 way up the oil sight gage. Gear box assembly lubricant capacity is 1.
R NSC Radar Service and Installation Manual 2.3.4 Raytheon Anschütz GmbH Germany Antenna Array Mounting The 7ft., 9ft., 12ft. X--Band or 8ft. LPR--A25 X--Band and 12ft. S--Band or 12ft. S--Band LPR--A1 Arrays and the NSC MTR Up/Pedestal are shipped in separate crates and must be assembled at the installation site. Use the following procedure for assembly of the Antenna Array to the MTR Up/Pedestal: CAUTION DO NOT SCRATCH, PAINT OR OTHERWISE DAMAGE THE PROTECTIVE COVER OF THE ANTENNA ARRAY. 2.3.4.
NSC Radar Service and Installation Manual Coat ring with silicone grease Remove tape from waveguide flange Coat stud with silicone grease Washer, flat 3/8 CAUTION REMOVE GRAY PHENOLIC PROTECTOR ON W/G *) PROBE BEFORE ARRAY INSTALLATION Washer, lock 3/8 DO NOT BEND PEDESTAL WAVEGUIDE PROBE Nut 3/8 Torque 35Nm (max.
R NSC Radar Service and Installation Manual 2.3.4.2 Raytheon Anschütz GmbH Germany 8ft X--Band LPR--A25 Array Mounting (1) Unpack array using care not to damage array mounting studs (Stock--No. 2.808435). Use the separate Mounting Kit which is lying in the box. (2) Remove tape from waveguide flange of antenna array. (3) Remove antenna probe feed protection cover. Use caution when lifting the array into position to avoid damaging the probe.
NSC Radar Service and Installation Manual 2.3.4.3 12ft S-- Band Array Mounting Prior mounting the array to the MTR Up/Pedestal, install the 1/2” array coax with the 7--16 DIN, 90_ elbow connectors, as shown in Figure: 2--11 . Coat inside of coax connectors with DC--4 compound. CAUTION 3749DOC020302 NEVER USE GREASE OR RTV INSIDE RF CONNECTORS. DC--4 COMPOUND IS AN INSULATOR DESIGNED WITH A VERY LOW SURFACE TENSION FOR USE AS AN INSULATOR IN CONNECTORS.
R NSC Radar Service and Installation Manual Raytheon Anschütz GmbH Germany (7) Attach the coax cable to the 90_ DIN connector attached to the MTR Up/Pe destal. Use a 1--1/4 inch open end wrench and tighten coax cable to the DIN connector. (8) Attach the coax cable to the T--bar using the saddle clamp removed in step 3. (9) Lift the antenna array into position above the mounting bar, and carefully align the mounting holes; then, lower the array onto the T--bar.
NSC Radar Service and Installation Manual CONN. ELBOW CLAMP. SADDLE CONN. ELBOW WASHER. FLAT WASHER. LOCK. 5/16 BOLT. 5/16--18x1 1/4 COAT BOLT WITH SILICONE GREASE Torque 35Nm (max.) INSTALL 1/2 INCH ARRAY COAX. BEFORE INSTALLING ARRAY Figure: 2--11 S--Band Array Mounting 3749DOC020302 2 -- 24 Edition: 22.JAN.
R NSC Radar Service and Installation Manual 2.3.4.4 Raytheon Anschütz GmbH Germany 12ft S-- Band LPR-- A1 Array Mounting CAUTION NEVER USE GREASE OR RTV INSIDE RF CONNECTORS. DC--4 COMPOUND IS AN INSULATOR DESIGNED WITH A VERY LOW SURFACE TENSION FOR USE AS AN INSULATOR IN CONNECTORS. Preliminaries (1) You have to uninstall the 90_ elbow connector from the T--bar female. The elbow connector is pre installed. Use 27mm open end wrench . T--bar female (2) Unpack the 1/2--coax cable from shipping box.
NSC Radar Service and Installation Manual (3) Attach the coax cable (90_ DIN connector) to the female T--bar (Fig. A). Fix the connector by hand. Attach the coax cable to the T--bar (Fig. C) using the saddle clamp removed in step (2) B (Figure: 2--12 ). Use a 32mm open end wrench and tie up (very carefully) the male connector to the female T--bar as tightly as possible (Fig. B). A B C D Figure: 2--13 1/2--Coax Cable Mounting Array mounting (1) Unpack the array, using care not to damage the array.
R NSC Radar Raytheon Anschütz GmbH Germany Service and Installation Manual (3) Lift the antenna array into position above the mounting bar, and carefully align the mounting holes; then lower the array onto the T--bar. Secure the antenna array to the MTR Up/Pedestal using the twelve stainless steel bolts, 12 conical spring washer and 24 nuts. Torque 35Nm (max.) Figure: 2--15 (4) Array Mounting Remove the female cover (white plastic cap) from the coax cable.
NSC Radar Service and Installation Manual (5) Attach the coax coupling. For this job you need a second person for help. Use 24mm, 30mm and 32mm open end wrench. 32mm for pulling the male 30mm for fixing the position of the cables 24mm for fixing the positions of the cables CAUTION Do not twist the coax cables ! Figure: 2--17 (6) Coax Coupling Attaching Wrap weather sealing tape (approximately 0,5m) around the coax coupling (Fig.
R NSC Radar Service and Installation Manual 2.3.5 Raytheon Anschütz GmbH Germany MTR Down Physikal Installation Install the MTR Down unit using 4 each 3/8--16 (M10) mounting hardware is recommended. Refer to chapter 2.4.2 Transmission Line Installation and Dimensional Drawing G624721. 2.3.5.1 MTR Bonding Follow the procedures in chapter 2.1.1. Edition: 22.JAN.
NSC Radar Service and Installation Manual 2.4 ELECTRICAL INSTALLATION / CONNECTION NSC MTR AND PEDESTAL This chapter contains information about: Connection of all electrical plugs and wires Connection of bonding Installation of Transmission Lines 3749DOC020302 2 -- 30 Edition: 22.JAN.
R NSC Radar Raytheon Anschütz GmbH Germany Service and Installation Manual 2.4.1 General Information concerning on-- board wiring See Project Diagramm. 2.4.2 Transmission Line Installation Figure: 2--19 illustrates a typical X--band, Figure: 2--20 illustrates a typical S--Band transmission line installations. 90 E--bend use M4 x 20 mm screw Bonding strap 6 or 12 inch flex wg.
NSC Radar Service and Installation Manual MK 2 ARRAY PEDESTAL BULKHEAD CONN. Pedestal bulkhead FEMALE 7/16 DIN conn.
R NSC Radar Service and Installation Manual Raytheon Anschütz GmbH Germany The primary objective in the planning and installation of a transmission line is to provide the lowest signal loss between the MTR and the antenna. Considerations critical to this primary objective are: (1) Minimum length. (2) Minimum number of bends and flanges. (3) Careful attention to proper fabrication techniques for flanges and connectors. (4) Careful attention to physical support and location.
NSC Radar Service and Installation Manual 2.4.2.1 (3) The internal walls must be smoothed and polished to ensure a continuous contact. (4) Rectangular plastic brackets must be used to secure the waveguide run to the tower and to the ceilings and walls of the equipment room. Recommended Types of X--Band Transmission Lines The following types of X--Band transmission lines (waveguides), Table 2--5, are recommended. Type Attenutation dB/100ft. @ 9.
R NSC Radar Service and Installation Manual Raytheon Anschütz GmbH Germany (4) Bend waveguide with a bending tool, using extreme caution to ensure proper bend radius without damaging waveguide. a. The minimum bend radius in the E--Plane is 8 inches (203.2mm). b. The minimum bend radius in the H--Plane is 19 inches (482.6mm) (5) Use Waveguide Hangers, at minimum 3 foot (914.4mm) intervals to ensure proper support. (6) Use structure glands to ensure weather tight fit at walls or ceilings, etc.
NSC Radar Service and Installation Manual 2.4.2.3 Fabrication of Rigid Waveguide Faulty fabrication of waveguide chapters (improperly fitted flanges, flux and dirt contamination, oxidation, etc.) is a primary cause of high signal losses which result in poor radar operation. Advance planning of the transmission line will allow the proper chapters to be obtained pre--assembled from the supplier of these components. If on--site fabrication is required, only qualified personnel should attempt the operation.
R NSC Radar Service and Installation Manual Raytheon Anschütz GmbH Germany Use of Andrews elliptical waveguide eliminates the need to fabricate rigid waveguide flanges since, due to its flexibility, it can be supplied and installed in a single continuous length. Flanges, which add a 0.1db loss per unit, are thus eliminated, and due to this principle advantage, the Andrews elliptical waveguide is best suited to many applications. 2.4.2.4 Edition: 22.JAN.
NSC Radar Service and Installation Manual 2.4.2.5 Running the Waveguide To run the waveguide into position, place the bulk coil at or near the MTR location. Unroll the coil as needed while feeding the waveguide along the predetermined route. On--site evaluation is necessary to determine the best routing. 2.4.2.6 Cutting the Waveguide CAUTION 3749DOC020302 A PRESSURE--TIGHT SEAL DEPENDS ON THE CAREFUL PREPARATION OF THE WAVEGUIDE END. FOLLOW THESE DIRECTIONS CLOSELY TO OBTAIN OPTIMUM RESULTS.
R NSC Radar Service and Installation Manual 2.4.2.7 Raytheon Anschütz GmbH Germany (6) Remove all scratches and nicks on the outside surface of the waveguide in the area within one inch of new face (end). Use a fine file and emery paper; do not remove any more metal than necessary. (7) Remove cloth slowly; be careful to remove all chips that are inside the waveguide. (8) Cover and seal prepared end until a connector is ready to be installed.
NSC Radar Service and Installation Manual 2.4.2.9 Waveguide Bonding For general information about bonding, chapter 2.1.1. The waveguide should be bonded to the earth, using the copper bonding strap and associated hardware supplied. Clean the surfaces where the strap mates with the waveguide and grounding rod. Coat these mating surfaces with an oxide inhibiting compound. Tighten the waveguide bonding clamp evenly. Connect the other end of the strap directly to the grounding rod. 2.4.2.
R NSC Radar Service and Installation Manual Raytheon Anschütz GmbH Germany X--band MTR identification Type lable: Unit No.: M 28353 E01 Handling the filter element. 1) screw off all screws 2) lift off the filter unit (upgrade) 3) remove the styrofoam (shipping protection) 4) put the (in this case ) waveguide connector and the filter unit together. 5) install the 4 screws 6) before fastening the group you have to center it Figure: 2--21 X--band MTR with filter upgrade Edition: 22.JAN.
NSC Radar Service and Installation Manual 2.4.2.12 NSC S--Band Transmission Line Installation The S--Band Pedastal female 7--16 DIN bulkhead connector mates to a 7--16 DIN 90_ elbow as shown in Figure: 2--22 . The MTR Down has a 7/8--inch EIA connector output port at the top of the unit. The 7/8--inch coax kits are configured with a 7--16 DIN connector at each end. An EIA Adapter must be used to make the transition from coax to EIA at the MTR. MK 2 ARRAY PEDESTAL BULKHEAD CONN.
R NSC Radar Service and Installation Manual 2.4.3 Raytheon Anschütz GmbH Germany MTR Up/Pedestal Cable Installation Cables routed from the MTR Up/Pedestal to the MTR must be properly supported, especially for the long vertical run up the tower structure. Omission of necessary cable supports will result in excessive strain at the cable entrance point and, in time, cause the cable to fail. Additionally, the location of these cables should not be such that they provide impromptu foot or hand--holds. 2.4.3.
NSC Radar Service and Installation Manual 2.4.4 MTR Down Physicel Installation Install the MTR down unit using 4 each 3/8--16 (M10) mounting hardware is recommended. See NSC Dimensional Drawing MTR X/S--band MTR Down in the Annex from this Installation Manual. 2.4.4.1 MTR Bonding For general information for bonding see chapter 2.1.1. 2.4.4.2 MTR Cabling Cables routed from the Pedestal to the MTR, to the NSC and other associated units, must be properly supported.
R NSC Radar Service and Installation Manual 2.5 Raytheon Anschütz GmbH Germany NSC CAN-- BUS (Option) For the CAN--Bus, following hardware conditions are to be prepared within the NSC radar systems. Connection Module (e.g. Connection Diagram 900--012.HP018) Terminal Module U14 -- take out the resistor R1 -Interswitch Unit (Connection Diagram 900--020.HP007) NSC ISW Controller PCB -- take out jumper B45 -Transceiver Control Unit Transceiver Control Module -- take out jumper B19 -- Edition: 22.JAN.
NSC Radar Service and Installation Manual 2.5.1 CAN-- Bus Application (CAN = Controller Area Network) The NSC Radar Units can be connected with the CAN bus assembly (Figure: 2--23 ). The transmission distance is maximum 400 meter. Device 1 End--device with terminating resistor Device 2 The CAN bus is a Multi-Master-Bus allowing the connection of all devices and systems regardless of their task and function. This means that any number of devices can be connected.
R NSC Radar Service and Installation Manual 2.5.2 Raytheon Anschütz GmbH Germany Connecting the CAN bus For each CAN bus, a screened 3-core twisted cable with a conductor crosschapter of ≥ 0.5mm2 must be used. All the CAN bus connections to be used are identical.
NSC Radar Service and Installation Manual CAN Connection to a terminal board (End--device) CAN--GND CAN low CAN high CAN Connection to a terminal board without termination CAN high OUT CAN--GND CAN--GND CAN low OUT CAN low IN CAN high IN Figure: 2--25 Example for a CAN bus plug connection 3749DOC020302 2 -- 48 Edition: 22.JAN.
R NSC Radar Service and Installation Manual 2.6 Raytheon Anschütz GmbH Germany SETUP AND LINKING (REFERING X-- BAND 7ft., 8ft LPR-- A25, 9ft., AND S-- BAND 12 ft., 12ft LPR-- A1) This chapter contains drawings, diagrams and related material to illustrate the setup and linking procedures for the NSC Pedestals and MTRs. 2.6.1 Safety The following safety precautions must be observed.
NSC Radar Service and Installation Manual 2.6.2 MTR Up/Down Set The following paragraphs describe the procedures for NSC System Setup and Linking. 2.6.2.1 MTR Up/Down Input Power Setup It is mandatory that an Isolation Transformer be used with 115VAC output. Function MTR Power Input Linking None Table 2--6 MTR Up Input Power Setup Linking 3749DOC020302 2 -- 50 Edition: 21.AUG.
R NSC Radar Service and Installation Manual 2.6.2.2 Raytheon Anschütz GmbH Germany MTR Up/Down Pedestal Motor Power Linking The MTR Up motors operate on 115/230 1Ø or 230/380--440VAC, 3Ø and require configuration for the proper input voltage. Refer to chapter (1) for 115/230VAC, 3Ø input power and Para. (2) for 230/380--440VAC, 3Ø input power for a 9--pole motor and chapter (3) for 230/380--440VAC, 3Ø input power for a 12--pole motor.
NSC Radar Service and Installation Manual Function Linking 115VAC, 1Ø TB 2--7 to TB 2--8 TB 2--10 to TB 2--11 230VAC, 1Ø TB 2--8 to TB 2--9 Table 2--7 MTR Up/Down Pedestal Motor Linking (115V/230VAC, 1Ø) 3749DOC020302 2 -- 52 Edition: 22.JAN.
R NSC Radar Service and Installation Manual (2) Raytheon Anschütz GmbH Germany MTR Up/Down Pedestal 9-- Pole Motor, 230/380-- 440VAC 3Ø Figure: 2--27 illustrates the 9--Pole MTR Up and Down Pedestal motor configuration linking, using 230/380--440VAC, 3Ø input power. Table 2--8 describes link positions. Permanent links are installed on TB2--3 to 4, 7 to 8, and 11 to 12. These links must not be removed.
NSC Radar Service and Installation Manual (3) MTR Up/Down Pedestal 12--Pole Motor, 230/380--415/440--460VAC, 3Ø Figure: 2--28 illustrates the 12--Pole MTR Up and Down Pedestal motor configuration linking, using 230VAC, 380 to 415 or 440 to 460VAC, 3Ø input power. Table 2--9 describes link positions. Figure: 2--28 3749DOC020302 12--Pole Motor, 230/380--415/440--460VAC, 3Ø Linking 2 -- 54 Edition: 22.JAN.
R NSC Radar Service and Installation Manual Raytheon Anschütz GmbH Germany 3Ø MTR Up Motor Linking Function Linking 230VAC, 3Ø TB 2--1 to TB 2--2 to TB 2--3 to TB 2--4 TB 2--5 to TB 2--6 to TB 2--7 to TB 2--8 TB 2--9 to TB 2--10 to TB 2--11 to TB 2--12 380--440VAC, 3Ø TB 2--1 to TB 2--3 TB 2--5 to TB 2--6 TB 2--10 to TB 2--11 TB 2--1 to TB 2--7 TB 2--12 TB 2--4 to TB 2--8 TB 2--9 440--460VAC, 3Ø TB 2--1 to TB 2--2 TB 2--6 to TB 2--7 TB 2--11 to TB 2--12 TB 2--4 to TB 2--5 TB 2--8 to TB 2--10 TB 2--
NSC Radar Service and Installation Manual 2.6.2.3 MTR Up/Down Linking CAUTION (1) THE MODULATOR PCB CONTAINS STATIC SENSITIVE DEVICES. GRASP ONLY THE PCB EDGES WHEN HANDLING. Modulator PCB Linking Figure: 2--29 illustrates link locations, Table 2--10 describe linking requirements.
R NSC Radar Service and Installation Manual (2) Raytheon Anschütz GmbH Germany Controller PCB Linking Figure: 2--30 illustrates link locations, Table 2--11 describe linking requirements. Figure: 2--30 Edition: 22.JAN.
NSC Radar Service and Installation Manual Link Standard Other JP1, JP2, JP5, JP10 N/A Not installated Not Installed JP3 1--2 Enables Antenna Rotation 2--3 Storage --Antenna Rotation is disabled. JP4 1--2 Undelayed 1--2 used with systems that Internal Trigger require a delayed trigger, i.e. ESM Option. JP6 1--2 MTR Up Table 2--11 3749DOC020302 Position Remove Link for MTR Down system. Main harness connects to J6 adding interlock switch in MTR Down system.
R NSC Radar Service and Installation Manual 2.6.3 Initial Setup 1. Prior to initial power--up of the NSC MTR, ensure that each component of the system installed has been linked for proper operation. 2. Ensure that all system circuit breakers are energized; all unit power switches are in the ON position. 3. If the radar system is being turned on for the first time, it will be necessary to perform the setup procedures for the NSC Display. CAUTION 2.6.4 Edition: 22.JAN.
NSC Radar Service and Installation Manual 2.7 MTR OPERATION (REFERING X-- BAND 7ft., 8ft. LPR-- A25, 9ft., AND S-- BAND 12ft., 12ft. LPR-- A1) 2.7.1 Introduction There are no operation procedures for the MTR Up units. MTR Up unit must be interfaced with the display to obtain the 15VDC System Enable to enable the display to turn on. Refer to the Operator Manual. With a display interfaced with the NSC Down, the MTR maybe locally controlled at the MTR using two rotary switches.
R NSC Radar Service and Installation Manual 2.8 Raytheon Anschütz GmbH Germany 10kW X-- BAND PEDESTAL WITH 6ft. ANTENNA See dimensional drawing NB99--HP0048. 2.8.1 Pedestal (mechanical installation) After the pedestal has been positioned properly on the mounting plate tighten the four bolt securely. Pull up the pedestal cover; loose with care the cover bolts. The mounting details with all mechanical accessories are outlined in Figure: 2--32 . Pedestal Cable Gland Figure: 2--32 Edition: 22.JAN.
NSC Radar Service and Installation Manual Apply a thin layer of silicone grease to the pedestal seal. BOTTOM HEADING ANCHOR PLATE SCREW M10X60 SPRING WASHER WASHER M10 NUT M10 Figure: 2--33 Pedestal installation scheme Pull down the scanner cover; tighten with care the cover bolts. Be sure to avoid water infiltration. 2.8.1.1 Antenna The following procedure must be used to install the antenna unit.
R NSC Radar Service and Installation Manual 2.8.2 Raytheon Anschütz GmbH Germany X--Band Pedestal with 6 ft. Antenna (electrical installation) Electrical installation consists of: -- preparing and connecting the interconnecting cable between the radar display and pedestal; -- preparing the grounding cable of the pedestal to the ships hull. To install the cable use the supplied installation kit. Use appropriate cable lugs to connect the conductors to the terminals. NOTE 2.8.2.
NSC Radar Service and Installation Manual (5) Shrink the piece of sleeve in correspondence with the metallic cable clamp and tighten it to assure a first fixing point of the cable in the pedestal. (6) The second fixing point is established by an adhesive plastic support already present in the scanner unit. The cable is fixed with a cable--stop band contained in the kit. (7) Strip all the conductors for about 5 mm.
R NSC Radar Service and Installation Manual Raytheon Anschütz GmbH Germany LUG CONDUCTOR WITH STRIPPED END Figure: 2--34 Fitting Lugs STANDARD CONDUCTOR COAXIAL CONDUCTOR ROLLED UP BRAID TERMOSHRINKCABLE SLEEVING Figure: 2--35 Edition: 22.JAN.
NSC Radar Service and Installation Manual Cable 14mm Cable No. 1 -- 9 AWG20 conductor, soldered copper, format 19x0.20, isolated PVC 1,55mm max. 10 -- 21 AWG20 conductor, soldered copper, format 19x0.127, isolated PVC 0,94mm max. 22 -- 24 RG174 coaxial Cable 0.5 0.
R NSC Radar Service and Installation Manual 2.8.2.2 Connection of pedestal terminal boards (J8, J9) J8 Terminal board Function Conductor-- conductor section (sq.mm.) 1 P.MOT BLACK/BROWN 0.5 2 P.MOT BLACK/RED 0.5 3 N.MOT BLACK/ORANGE 0.5 4 N.MOT BLACK/YELLOW 0.5 5 GND BLACK/GREEN 0.5 6 GND BLACK/BLU 0.5 7 +24 V BLACK/VIOLET 0.5 8 +12 V BLACK/GREY 0.5 9 --12 V BLACK/WHITE 0.
NSC Radar Service and Installation Manual 2.8.2.3 3749DOC020302 Signals Description Name Description Value/feature P_MOT Positive motor power supply +24 VDC + 20% I = 0.3 A (typical), 10 A (peak) N_MOT Negative motor power supply --24 VDC + 20% I = 0.3 A (typical), 10 A (peak) GND Ground GND Ground +24V +24 VDC voltage 24 VDC + 10% I = 1 A (typical), 1.5 A (peak) +12V +12 VDC voltage 12 VDC + 10% I = 0.5 A (typical), 0.7 A (peak) --12V --12 VDC voltage --12 VDC + 10% I = 0.
R NSC Radar Service and Installation Manual Name Description Value/feature SB_OP Standby / Operation selector(see Table 2--15) open collector VMAX = 5 VDC; IMAX = 10 mA RAD0 Pulse Width selector (LSB)(see Table 2--15) open collector VMAX = 5 VDC; IMAX = 10 mA RAD1 Pulse Width selector (MSB)(see Table 2--15) open collector VMAX = 5 VDC; IMAX = 10 mA MAG I Magnetron power indica- voltage between 8 and tor 12 VDC high impedance TN_IND Tune indicator voltage between 0 and 4 VDC high impedance
NSC Radar Service and Installation Manual 2.8.3 Putting into Operation 2.8.3.1 Operation X--Band Pedestal with 6 ft Antenna SAFETY SWITCH The ON/ OFF switch Figure: 2--37 located on the pedestal is a safety switch only, its purpose is to enable / disable antenna rotation for maintenance purposes. NOTE ATTENTION STBY mode (Display in STBY mode) During normal operating conditions as well as maintenance the antenna rotation can be stopped by setting the safety switch to the OFF position.
R NSC Radar Service and Installation Manual 2.9 Raytheon Anschütz GmbH Germany PERFORMANCE MONITOR UNIT FOR X-- BAND (7ft., 8ft, 9ft..) AND S-- BAND (12ft..) ANTENNA Safety Precautions CAUTION The operator and maintenance crew in particular must follow general safety rules: -- In case of overload (due to short circuit or malfunction in the units, the protective devices operate. In this case the operator must switch off the equipment completely and call in the maintenance crew.
NSC Radar Service and Installation Manual 2.9.1 PMU Installation Instructions (1) Open right pedestal access door. (2) Remove access panel above cable gland nut panel on pedestal. NOTE Panel may offer resistance due to the RTV used to make panel water tight. (3) Clean RTV residue from pedestal. (4) Inspect PMU access area and if installed remove burnt orange color gasket from access well.
R NSC Radar Service and Installation Manual Raytheon Anschütz GmbH Germany MTR Down Pedestal -- Connect cable from PMU to J6 on the Power and I/O PCB. MTR Down -- Connect to J8 on the Controller PCB. Connect ground of cable to J5. On early cable that do not have an ground ring terminal, cut two pin connector off cable end that‘s being attached to the Power and I/O PCB and splice a 6--inch wire with an ring terminal attached. Attach ground wire to the nearest mounting screw of the Power and I/O PCB.
NSC Radar Service and Installation Manual d. Connect W7 conductors associated with the PMU to TB4A and TB4B of Power and I/O PCB, (see Connection Diagram Performance Monitor connection) (13) Secure MTR Down Pedestal access door (s) opened in step 1. Install MTR Down Cover. 3749DOC020302 2 -- 74 Edition: 22.JAN.
R NSC Radar Service and Installation Manual 2.10 Raytheon Anschütz GmbH Germany PERFORMANCE MONITOR FOR 6ft. ANTENNA (PM30-- 02) Safety Precautions CAUTION The operator and maintenance crew in particular must follow general safety rules: -- In case of overload (due to short circuit or malfunction in the units, the protective devices operate. In this case the operator must switch off the equipment completely and call in the maintenance crew.
NSC Radar Service and Installation Manual 2.10.1 Configuration of the Unit The configuration of the Performance Monitor PM 30--02, see NB99--HP004 in the annex, is constituted by following unit: -- SPM--010 sensor unit; -- APM--030 local power source unit; -- cable of interconnection between unit local power source and unit sensor; -- installation kit. 2.10.
R NSC Radar Service and Installation Manual Raytheon Anschütz GmbH Germany Environmental Conditions Operative temperature range: Humidity: from --15C to +55C and 95% at 35C EMI Fully compliant with IEC--60945. Weight and Dimensions For weight and dimensions of the performance monitor units NB99--HP004 in the annex. Edition: 22.JAN.
NSC Radar Service and Installation Manual 2.10.3 Mechanical Installation of Performance Monitor (PM30-- 02) This chapter describes all the procedures needed for a correct installation and performance check of the performance monitor PM30--02. The mechanical installation consists of fitting and fixing the unit. The installation area must not be subject to high temperatures or exceeding vibrations.
R NSC Radar Service and Installation Manual Raytheon Anschütz GmbH Germany The trimmer VR2 allows to adjust, in fine mode, the performance monitor tune optimising this way the image of markers on display. The markers intensity can be varied adjusting the trimmer VR2; for this purpose it is better to adjust the gain of radar receiver after warm up, so to obtain a floor noise just visible.
NSC Radar Service and Installation Manual 2.10.4 Electrical Installation of Performance Monitor (PM30-- 02) Refer to figure Figure: 2--38 . -- Connector NUVAL 3p.f.s. + -- 24Vdc Figure: 2--38 Wireing the Performance Monitor APM--030 J1 NUVAL 3p.p.p. Function Conductor 1 + 24Vdc AWG18 2 24Vdc AWG18 3 - Ground AWG18 Table 2--16 Connection of APM--030 unit J1 for power supply -- Connector HRS 3p.f.p. 3749DOC020302 2 -- 80 Edition: 22.JAN.
R NSC Radar Service and Installation Manual Raytheon Anschütz GmbH Germany APM--030 J2 HRS 3p.p.s. Function Conductor A NO AWG20 B COM AWG20 Table 2--17 Connection of APM--030 unit J2 connector for remote switching -- Connector HRS 3p.f.p. APM--030 J3 HRS 7p.p.s. Function Conductor SPM-- 010 CABLE GLAND (NH6 of PM510). 1 V12P AWG20 1 2 GND AWG20 2 3 V12N AWG20 3 4 VEE AWG20 4 5 TX_LEVEL AWG20 5 6 RX_LEVEL AWG20 6 Table 2--18 Edition: 22.JAN.
NSC Radar Service and Installation Manual 2.11 NSC INTERSWITCH UNIT (ISU) 2.11.1 General Information The ISU can connect up to 4 MK2 Transceivers, additionally one 10kW Unit and interswitch up to 8 displays in normal mode (chapter 3.4.1). The ISU has two modes of operation: (1) Normal mode for free interswitching of up to 8 displays and 4 MK2 XCVRs. In this mode the displays are sending the uplink via CAN-- BUS and the ISU is generating the UPLINK and 15V enable to the XCVRs.
R NSC Radar Service and Installation Manual 2.11.2 Raytheon Anschütz GmbH Germany Setting up the NSC Interswitch Unit Steps for correct wiring: NOTE Strip all cables outside the ISU wire strands may cause short circuits! Edition: 22.JAN.2009 (1) Open ISU (2) Locate terminal B2 and connect the CAN-- BUS between the displays and the ISU in series, make sure the CAN-- BUS is terminated properly at the beginning and the end.
NSC Radar Service and Installation Manual (10) make sure the first display is marked as “A”, the second as “B“ and that display A is master of xcvr 1, B master of xcvr 2, ...... (11) There should be no uplink fault indication on any of the first four displays. (12) If an uplink fault is indicated swap the uplink wires of the corresponding xcvr at terminal B40 of the ISU, the error should disappear. (13) The interswitch is now working in the normal mode.
R NSC Radar Service and Installation Manual LED‘s H1 two color LED GREEN static GREEN blinking RED static H2 RED static H3 no function H4 blinking Raytheon Anschütz GmbH Germany -- indicates Operating Status o.k. -- indicates Emergency Mode -- indicates CAN BUS failure -- indicates CAN BUS failure -- indicates Timer 100ms LED frontside, two color LED GREEN static -- indicates Operating Status o.k.
NSC Radar Service and Installation Manual 2.11.2.1 Aids to Troubleshooting the NSC Interswitch Unit (ISU) and the Transceiver Control Module (TCM) The ISU as well as the TCM has a mini USB port which is normally intended for loading the controller software or upgrading the software Nevertheless, these mini USB ports are active during normal operation and output important data which can be viewed using another computer (Laptop) with a serial COM port, the mini USB to DB 9 cable (Ident. No.
R NSC Radar Service and Installation Manual Raytheon Anschütz GmbH Germany Rxd 1:{22:26:39.468}Version: P0001 E00.02 Build: 05C5 <0D><0A> Rxd 1:{22:26:39.531} MainPower: 23.485 V <0D><0A> Rxd 1:{22:26:39.562} Emergency: 23.386 V <0D><0A> Rxd 1:{22:26:39.593}-- 5V Video:-- 02.095 V <0D><0A> Rxd 1:{22:26:39.640}ISW--Status: OK VideoPower OFF <0D><0A> Rxd 1:{22:26:39.
NSC Radar Service and Installation Manual S Similar results can be seen at the TCM: 10kW not selected, reset, warm up: Rxd 1:{08:57:12.428}Status TRGRTN ACP HLtime TUNE TN_IND TCM_error <0A><0D> Rxd 1:{08:57:18.687} 0100 ---- ---- ------ 00000 0000 0000 0000 <0D><0A> Rxd 1:{08:57:24.936} 0100 ---- ---- ------ 00000 0000 0000 0000 <0D><0A> Rxd 1:{08:57:31.185} 0100 ---- ---- ------ 00000 0000 0000 0000 <0D><0A> Rxd 1:{08:57:37.
R NSC Radar Service and Installation Manual Edition: 22.JAN.
R NSC Radar Service and Installation Manual 3 Raytheon Anschütz GmbH Germany SETUP, TEST AND CALIBRATION It is recommended to follow the procurement sequences. It is recommended to note adjusted values in the Installation Protocol (see annex). Follow the items shown as configuration points CP.... in this chapter.
NSC Radar Service and Installation Manual 3.1 SYSTEM SETUP AND TEST 1. TRANSCEIVER Setting to define the transceivers and displays of the equipment. chapter 3.3.2 2. VIDEO SET/ TEST Signal trigger true bearing and true distance (see also Video Levels a.m.) chapter 3.4.4 3. USER PREF. Setting of: chapter 3.6.1 Pulse with Heading line Curved Heading line Arpa Configuration CRP Adjustment of Transceivers: -- Antenna high -- Pedestal fwd/aft pos. -- Pedestal port/stbd pos.
NSC Radar Service and Installation Manual 3.2 R Raytheon Anschütz GmbH Germany START OF SYSTEM SETUP AND TEST The service installation and setup menu is found in the STANDBY (step 1) condition – SERV. For Testing the menus can be used in any order . For Installation, at new building or adding new transceivers, follow the chapter 3.3.2. A keyboard is connected at the USB connector to enable entering LABEL data.
NSC Radar Service and Installation Manual After Selecting “SERV” below mentioned Software--module has to be activated by a doubleclick (Figure: 3--3 step 1). step 1 ......... ...... ............ Figure: 3--3 Software module for Setup procedure After selection of the Software--module the respective program has to be selected and started (Figure: 3--4 step 2). step 2 .... .... Figure: 3--4 3749DOC020302 Start program for Setup procedure 3 -- 4 Edition: 22.JAN.
NSC Radar Service and Installation Manual R Raytheon Anschütz GmbH Germany Date and Time This is normally always U.T.C.. User can also change it at the Radar Start Menu. Configuration -- PASSWORD protected -- *) This is for Radar SETUP (Figure: 3--4), Oscilloscope function and some Built in Testing. *) please contact our Raytheon Service Station Error Log This is to save an ERROR RECORD to USB memory to send to Raytheon or your Agent or to the Radar Store to receive later. COM Port (chapter 3.
NSC Radar Service and Installation Manual 3.3 THE CONFIGURATION MENU 3.3.1 General Information This configuration menu is used for both NSC types (NSC 25 / 34). The following Figure: 3--5 gives an overview to handle this menu. menu register switches signifying the displays in the radar system selecting the availably transceivers for configuration. display and transceiver combination (interswitch) video level oscilloscope Figure: 3--5 Configuration Menu 3749DOC020302 3 -- 6 Edition: 22.JAN.
NSC Radar Service and Installation Manual 3.3.2 R Raytheon Anschütz GmbH Germany Before starting the Configuration PROJECT DIAGRAM (chapter 3.4.1) It is necessary to know the Transceiver (XCVR1, 2, 3, 4, 5, 6) and Display (A, B, C, D, E, F) connections. Consult the project diagrams, confirm which transceivers (XCVR) are MK2 25kW/30kW and which transceiver (NSC) 10kW pedestal are TCU controlled. The system is completely flexible. Change or modification to the plan is always possible and can be done now.
NSC Radar Service and Installation Manual To set the configuration follow the items shown as configuration points CP ... . Figure: 3--6 3749DOC020302 Configuration Step One - Transceiver (basic menu for system configuration) 3 -- 8 Edition: 22.JAN.
NSC Radar Service and Installation Manual 3.4 CONFIGURATION 3.4.1 Project Planning (Info and Examples) R Raytheon Anschütz GmbH Germany The type of radar to be installed depends on customer requirements. NSC is very flexible. Visibility is the first priority, and will determine where and what masts are necessary. When radiation safety is critical, the NSC can set Blank Sectors for any Scanner where no transmissions occur. NOTE NSC25 and 34 can take two TCU inputs as standard.
NSC Radar Service and Installation Manual Example One The system has two radars. Using Integrated Interswitch, any display can control or view any scanner. Up to three Uplink/Downlink (2 MK2 and 1 NSC) scanner types can be connected.
R NSC Radar Raytheon Anschütz GmbH Germany Service and Installation Manual Example Two The system has three radars. Using Integrated Interswitch, any display can control or view any scanner. Up to three Uplink/Downlink scanner types can be connected.
NSC Radar Service and Installation Manual Example Three The system has four radars but only two displays. Using ISU, any display can control or view any scanner. If ISU power fails, it switches direct through ”fail safe”. Then A will control scanner 1, and B control scanner 2 only. Scanners 3 and 4 will not operate until power is restored to the ISU.
NSC Radar Service and Installation Manual 3.4.2 R Raytheon Anschütz GmbH Germany Using Interswitch in the System General information using the Configuration Menu Refer to Figure: 3--10 CP 1. In this example, there are XCVRs set using the down arrow key, and two displays on the vessel. CP 2. The button for A has been selected to name this display as A. CP 3. The XCVR count for This Display increases automatically in the connection diagram. Initial is all XCVRs connected to Primary IN. CP 4.
NSC Radar Service and Installation Manual Software configuration Hardware configuration (Radar Connection Module NSC) CP 1. CP 2. NSC Video 1 Splitter In *) NOTE CP 3. Out 1 2 3 CP 5. CP 4. B14 B15 B16 B17 Pri Pri IN OUT IN Sec AUX IN Figure: 3--10 Display A NOTE for NSC Video Splitter See Assembly Drawing with Configuration (900--020.HP016). Connected or not connected data links (OUT 1, 2 , 3) has to be configurated per jumper, see schedule JUMPER PANELS.
NSC Radar Service and Installation Manual 3.4.2.1 R Raytheon Anschütz GmbH Germany Interswitch Unit Please look at Project Diagrams when an Interswitch Unit (ISU) is installed it is normal to connect to PRIMARY IN on all displays. However Secondary IN can be used for ISU connection, its a free decision. All displays using ISU can taken additional MK2 (Slave) or TCU (Master) signals on spare ports. ISU on Primary Figure: 3--11 Edition: 22.JAN.
NSC Radar Service and Installation Manual 3.4.3 Transceiver Types NOTE MAKE A RESTART OF RADAR. CLOSE SERV MENU AND SELECT “EXIT RADAR”. RESTART THE RADAR NOW BEFORE CONTINUE THIS CHAPTER: These details have to be entered at each display on the bridge. There is no transfer of details from one display to the other by network. In this case the NSC system can be connected to different Transceiver Types with different settings in the configuration menu. MK2 Transceiver NOTE for 8ft.
R NSC Radar Service and Installation Manual Raytheon Anschütz GmbH Germany OEM Transceiver Special customer request COMPOSITE for Downlink complete SEPARATE Trigger,Video,Heading are separate interfaced to the Interface PCB AUTO not used DO NOT DO THESE FUNCTIONS UNTIL LATER (chapter 3.4.5) The SET CAN ADRESS button appears only for NSC 10kW transceiver Figure: 3--12 Edition: 22.JAN.2009 Example CP 6.
NSC Radar Service and Installation Manual CP 6. First the TRANSCEIVER TYPE is selected and a label entered if desired, but this is optional. In this example (Figure: 3--12), a Mk2 pedestal. IF USING ONLY MK2 PEDESTALS, GO NOW TO CHAPTER 3.4.4. IF USING TCM OR TCU TO CONNECT 10kW PEDESTALS CONTINUE HERE. All TCM delivered from the factory are ready for connection as XCVR1 when inside TCU. It is necessary to “program” the extra TCMs or TCUs as 2 or 3 or 4 or 5 or 6 onboard the ship.
R NSC Radar Service and Installation Manual Raytheon Anschütz GmbH Germany TCM to TCM / TCU you are now XCVR2 write using CAN Bus telegram Figure: 3--13 Example CP 8. CP 8. This example (Figure: 3--13), the local TCM or powered TCU is being programmed as XCVR2. The label is optional and the choice of the Master of the Vessel can be decided later. Edition: 22.JAN.
NSC Radar Service and Installation Manual Figure: 3--14 Example CP 9. CP 9. In this example, the local TCM or powered TCU is being programmed as XCVR2. The label is optional and the choice of the Master of the Vessel can be decided later. For example: Display B (any NSC) can be used to program a TCU for identification as TCU/XCVR4. When all TCM and TCU have been permanently programmed, it is possible to switch power on to all equipment at the same time on the ship.
NSC Radar Service and Installation Manual R Raytheon Anschütz GmbH Germany CP 10. Now select FINISHED, select EXIT RADAR. Make a new start. NOTE When an NSC 10kW transceiver TCU has been programmed, it is not necessary to program that XCVR TCU again from any other display. When programming other TCU XCVRs later, that XCVR MUST be switched OFF by removing power. Edition: 22.JAN.
NSC Radar Service and Installation Manual 3.4.4 Video Levels All below mentioned settings and adjustments have to be performed for each transceiver at each display. It is to recommend to note the settings. CP 11. Before doing this, the display must be restarted CLOSE SERV TOOL. SELECT “EXIT RADAR” and choose RADAR RUN. NOTE If there is no signal trigger, the level has to be set to “400”. After that the level adjustment can be set to the yellow line (as shown in Figure: 3--16).
R NSC Radar Service and Installation Manual Raytheon Anschütz GmbH Germany Information Panel VIDEO LEVEL adjustment window Step 1 Step 2 oscilloscope for measuring yellow line Step 3 Step 1 Figure: 3--16 fade in/out the oscilloscope for measuring Example b) (CP 11.) The function is an oscilloscope for measuring the level of the signal from the XCVR that you are working with now. The tool will already know which port to measure from the information already entered at CP 6. to CP 12.
NSC Radar Service and Installation Manual 3.4.5 Mk2 pedestals under use Find the Common Reference Point of the ship for ECDIS or autopilot (chapter 3.6.1). If there is no CRP, then it is normal to choose a central point on the bridge, for example steering position. Figure: 3--17 3749DOC020302 Example CP 12. and CP 13. 3 -- 24 Edition: 22.JAN.
R NSC Radar Service and Installation Manual CP Designation Raytheon Anschütz GmbH Germany Comment CP 12. ANTENNA HEIGHT can be set by click and slide -is height above sea level. PEDESTAL FWD/AFT POS + = forward of the Common Reference Point (often this is chosen as the steering position on ship center lines see chapter 3.6.1). PEDESTAL PORT/STBD POS + = starboard of the Common Reference Point. TRANSMISSION LINE LENGTH length of waveguide used if XCVR is MTR DOWN. All 10kW and MTR UP = 0.
NSC Radar Service and Installation Manual CP Designation Comment CP 13. NOISE PRESET VERY IMPORTANT MUST BE DONE AFTER VIDEO LEVELS FINISHED 3749DOC020302 This is to adjust the gain in that manner, that also small radar contacts are displayed but not the dots caused by radar noise. PMU INSTALLED For MK2 XCVR only. EXTENDED GAIN Normally OFF. RRB AVAILABLE This is used only for warships and rescue craft which have an receiver connected to display helicopter transponder. PMU ON for MK2.
NSC Radar Service and Installation Manual 3.4.5.1 R Raytheon Anschütz GmbH Germany Zero Range Figure: 3--18 Example ZERO RANGE NOTE It is to recommend to switch to “max 3Nm” range scale. CP 14. ZERO RANGE -- can be copied from another display where this data is already measured for this transceiver. Or press SET. Figure: 3--19 Edition: 22.JAN.2009 Example CP 14.
NSC Radar Service and Installation Manual Refer to Figure: 3--19 The XCVR is selected, the STDBY button is pressed to change status to TX. The zero range is false. The Bank to starboard is not straight as it should be compared to charts or visual. The Bank can be pulled to correct shape. Figure: 3--20 Example CP 14., continued Refer to Figure: 3--20 The Range Scale can be reduced, Parallel Index lines are useful tools to make straight edges. VRM can be used to measure and make a particular range.
R NSC Radar Service and Installation Manual 3.4.5.2 Raytheon Anschütz GmbH Germany Antenna Azimuth Offset Figure: 3--21 Example CP 15. CP 15. AZIMUTH OFFSET can be used from another display where this data is already measured for same transceiver. Or press SET. BEST METHOD Refer to Figure: 3--21 The XCVR is selected, the TX button is pressed to change status to TX. HUP is selected. Offcentre. The best target is something floating in the same stream of water, 3 miles from own ship. For example a tug.
NSC Radar Service and Installation Manual SECOND METHOD If no target can be controlled, or no target is on ship head, or own ship cannot manoeuvre, or own ship is yawing; it will be possible to use North Up mode later. For using North Up mode, the COMPORTS menu 4 is used to enable Gyro data. Figure: 3--22 Example CP 15., continued Refer to Figure: 3--22 An azimuth pylorus, or camera is used, with the same gyro as the radar display. In this example a target is found at 329.1 degrees.
NSC Radar Service and Installation Manual Figure: 3--23 R Raytheon Anschütz GmbH Germany Example CP 15., continued NOTE This adjustment using North Up will be unaffected when own ship is yawing or sea state is rough. The azimuth pylorus readout can discriminate to 0.25 degrees with an experienced user. Ask the Master for assistance to do this measurement well. Using gyro, because of Latitude, temperature, speed, there is always absolute error at pylorus and radar but it is the same error.
NSC Radar Service and Installation Manual Never use AIS target comparison. Azimuth Offset is complete using raw video and visual targets on ship head or using pylorus. Later, if radar presentation on ECDIS or Chart Underlay is not correct, investigate the Gyro. Latitude and Speed correction, the condition of the gyro and consider service may be necessary for the Gyro. If gyro quality cannot be improved, the ECDIS program may have Gyro correction input for the user. 3749DOC020302 3 -- 32 Edition: 22.JAN.
NSC Radar Service and Installation Manual 3.4.5.3 R Raytheon Anschütz GmbH Germany Tuning Preset CP 16. The radar switches to tune setup. The control of the tune bar is blocked and only possible by “+” or “--” softbutton. Typical values for 10kW are 80 ...... 150. Typical values for MK2 is 127. Figure: 3--24 Tuning Preset NOTE Be careful to ignore smaller tune points in the range 0 ..... 50. Edition: 22.JAN.
NSC Radar Service and Installation Manual 3.4.5.4 Noise Levels CP 17. Figure: 3--25 Example to adjust Noise Preset Noise Preset is done for MAN and AUTO anti--clutter modes. The radar should be Master (M) of XCVR. It switches automatically to 24Nm and required pulse lengths. Figure: 3--26 NOTE The scanner will turn! 3749DOC020302 3 -- 34 Edition: 22.JAN.
NSC Radar Service and Installation Manual 3.4.5.5 R Raytheon Anschütz GmbH Germany Sector Blanking Figure: 3--27 Example to adjust Sector Blanking CP 18. SECTOR BLANKING is used to stop transmission only on certain sectors. This can be for safety for passenger areas on some vessels. This can be necessary because reflections from mast structures make false indications.
NSC Radar Service and Installation Manual 3.4.5.6 PMU Calibration Take care, while performing the PMU calibration, you have to work in the Transmit Mode (TX), that means: -- the Antenna is rotating -- the transceiver is active -- microwave radiation -ATTENTION Exercise care when approaching a rotating antenna. Also, make sure that nothing or no one is near the antenna when turning on the radar power supply. MICROWAVE RADIATION A short exposure to the microwaves radiated by the radar antenna is harmless.
NSC Radar Service and Installation Manual (1) R Raytheon Anschütz GmbH Germany TX Cal Select the PMU CALIBRATION button. The PMU CALIBRATION window appears. Switch over from STBY mode to TX mode. Select the Tx softbutton. The Transmit Call is reset to zero. When TX softbutton is selected, it places a 3dB attenuation in circuit of the PMU received RF.
NSC Radar Service and Installation Manual Using the toggle field TX with slider (or alterative by “+” or “--” softbutton) and adjust until the PMU it is just responding. This is represented by narrow wedge or arcs approximately 5_ in width. This is the TX Calibration width. Press on the TX softbutton. The wedge or arcs will increase to approxi-mately 30_ in width for an X--band, and approximately 50_ in width for an S--band. NOTE The width of the display arcs is a measure of transmitted power.
NSC Radar Service and Installation Manual (2) R Raytheon Anschütz GmbH Germany RX Cal Select the Tx softbutton. The Transmit Call is reset to zero. When RX softbutton is selected, it places a 7dB attenuation in circuit of the the PMU transmitted RF. Tx Figure: 3--29 Example to adjust PMU TX Calibration Adjust the radar controls as follows: -- Adjust the GAIN for a light back ground speckle in the radar display area. -- Set the RAIN Rate to zero. -- Set the SEA to zero. -- Set the FTC to zero.
NSC Radar Service and Installation Manual (3) Store Before storing the TX and RX calibration values you have to deselect all softbuttons and numerical fields. Figure: 3--30 Store the calibration values 3.4.5.7 PMU Review PMU Review allows the operator to verify the current settings for TX and RX Calibration! Figure: 3--31 PMU Review 3749DOC020302 3 -- 40 Edition: 22.JAN.
NSC Radar Service and Installation Manual 3.4.5.8 R Raytheon Anschütz GmbH Germany Operating Hours Operating Hours allows the operator to RESET the Magnetron Send Time and the Power On Time for the selected XCVR. This RESET has to be done after exchanging the Magnetron (Magnetron Send Time) or after exchanging e.g. the Controller PCB (Power On Time) in the transceiver. Figure: 3--32 Operating Hours Edition: 22.JAN.
NSC Radar Service and Installation Manual 3.4.5.9 Finished FINISHED means all details have been written into this display for that XCVR. Figure: 3--33 Finishing the User Preferences 3749DOC020302 3 -- 42 Edition: 22.JAN.
NSC Radar Service and Installation Manual 3.5 R Raytheon Anschütz GmbH Germany CONFIGURATION 2.VIDEO SET/TEST (see chapter 3.4.4) Edition: 22.JAN.
NSC Radar Service and Installation Manual 3.6 CONFIGURATION - 3.USER PREFS. - 3.6.1 User Prefs USER PREFS -- User Preferences Figure: 3--34 3749DOC020302 Example CP 19. 3 -- 44 Edition: 22.JAN.
NSC Radar Service and Installation Manual R Raytheon Anschütz GmbH Germany CP 19. These preferences will affect this display only. These preferences apply to any XCVR in use from this display. DEFAULT PULSE WIDTH -- SHORT. Some users may prefer to begin these ranges in MED1 pulse. User change to SP is still possible in normal use. NOTE DEFAULT PULSE WIDTHS: Will apply for all XCVRs the same, at this display. Other displays can have different defaults. The display which is MASTER controls the use.
NSC Radar Service and Installation Manual Coasting assists the user to find a track that temporarily faded or moved through blank sectors. The disadvantage of COAST is that they continue tracking out to maximum range, even with no echo to follow. AUTO ACQUIRE RING LIMITS: Some authorities required that auto acquire was limited to 3 -- 6 Nm. Default is 0.25Nm to 20 Nm. The NSC user has auto acquire zones, polygon, sectors, rings and without limits. 3749DOC020302 3 -- 46 Edition: 22.JAN.
R NSC Radar Service and Installation Manual Raytheon Anschütz GmbH Germany SHIPS PARAMETERS Refer to Figure: 3--35 1) Ships Hull 2) Common Reference Point (x / y) OFFSET WIDTH SHM (-- ) CRP Y OFFSET e.g. 120m LENGTH (+) (+) CRP X OFFSET (-- ) e.g. 0m 3) Pedestal Position FWD/AFT and PORT/STBD (menu register switch TRANSCEIVER see chapter 3.4.5) TRANSCEIVER SHM (+) PPI PEDESTAL FWD/AFT e.g.
NSC Radar Service and Installation Manual VIDEO OUTPUTS Special customer settings. Figure: 3--36 Default factory settings OSK The On Screen Keyboard appears in the display. Sequence of actions Figure: 3--37 On Screen Keyboard 3749DOC020302 3 -- 48 Edition: 22.JAN.
R NSC Radar Service and Installation Manual 3.7 CONFIGURATION - 4.COM-- PORTS - 3.7.1 COM Ports (see connection diagram 900--012.HP013) Raytheon Anschütz GmbH Germany 5 INPUT, 3 OUTPUT. Ports 1,11,12,13,14,15,16,17 RS422 Input and Output, There are no ports 2,3,4,5,6,7,8,9,10 COM 2 INPUT COM 1 OUTPUT COM 1 (NMEA/AIS) (NMEA) COM 12 INPUT COM 12 (NMEA) COM 13/16 INPUT COM 13 (NMEA) OUTPUT COM 16 (NMEA) COM 14/17 INPUT COM 14 (NMEA) OUTPUT COM 17 (NMEA) DIV.
NSC Radar Service and Installation Manual COM PORT 2 INPUT (Terminal module U13), 1+, 32-Can be any input data, but is the only standard port possible for AIS @ 34800 baud. AIS data can, as alternative, come from ECDIS or another NSC Radar Display using the LAN. ARCP data can be mixed with other data (e.g. with Nav. Manager) and is automatically accepted. DIV.
NSC Radar Service and Installation Manual R Raytheon Anschütz GmbH Germany CP 22. Examples DIV.IN/OUT COM11 can be selected as COURSEBUS OVER SERIAL I/O. COURSE BUS is supplied by STD 20, STD22 or NDR Non--Raytheon Digital Repeaters with synchronization functions (ADITEL products) make Course Bus. Raytheon Nav. Data Repeater (NDR) can also make coursebus. FAST NMEA is an international standard. Normal connection is by SERIAL IO (COM11) (not used).
NSC Radar Service and Installation Manual commands are sent by CAN BUS from display A to B and converted there into Uplink commands. Therefore COM15 is only hardwired once to one pedestal or the ISU. The Uplink will only function in a connection to its primary XCVR whose downlink comes to its primary input port (via Interswitch ISU or direct connection). CP 24.
NSC Radar Service and Installation Manual 3.7.2 R Raytheon Anschütz GmbH Germany Label The label (see Figure: 3--39) at the top will appear in the User selection menus for LOG or POS. There are defaults values if not using a keyboard. 5 Characters maximum. 3.7.3 NCONN = input from a Navigation Manager showing the Selected Sensor on the Nautoconning of an IBS. ABCDE = Double clicking the label area with trackball and entering letters with USB keyboard e.g. AP10, SAGEM. Configuration INPUT (COM ....
NSC Radar Service and Installation Manual GROUND VELOCITY (VTG):Normally from GPS. Bottom vector of Course Made Good and Speed Made Good. DRIFT and SET: NSC offers the user Automatic (VBW Water data is subtracted from VTG Bottom data), or read NMEA, or enter Manually at the PPI. ROUTES (RMB): This is the ”lollipop” symbol drawing a straight line from own ship to next waypoint. GPS data. ROUTES (RTE, WPL): List of waypoint numbers in the actual route.
NSC Radar Service and Installation Manual 3.7.4 R Raytheon Anschütz GmbH Germany Configuration OUTPUT (COM ....) CP 25. COM 1 (6+, 37--) COM 16 (8+, 39--) COM 17 (9+, 40--) OUTPUT ports for normal NMEA and/or ARCP telegrams 4800, 8, 1, N TRACK TARGET MSG (TTM) The track number as seen on the PPI with ARPA data. OWN SHIP DATA (OSD): The Course and Speed of the vessel as displayed now by this Radar Display. For ships with NDR, and no other digital data, this can be used to forward data to ECDIS.
NSC Radar Service and Installation Manual Figure: 3--40 3749DOC020302 Example (CP 25.) 3 -- 56 Edition: 22.JAN.
NSC Radar Service and Installation Manual 3.8 CONFIGURATION -- 6.ETHERNET -- 3.8.1 Ethernet R Raytheon Anschütz GmbH Germany LAN 1 LAN2 LAN3 Special Projects only Figure: 3--41 Example (ETHERNET --LAN) CP 26. The LAN connections are used in some systems to receive data LAN 1, LAN 2, LAN 3 are not used in the Commercial Ship Installations. Separate instruction are issued for special purpose. No parameters necessary -- skip to CP 27. Edition: 22.JAN.
NSC Radar Service and Installation Manual 3.8.2 Network configuration for NSC PC’s When a Radar takes a part in a network or connected to a hub, Raytheon do not know which computer will be A, B, or C etc.. Therefore use this sequence to SET the addresses correctly at each display. This work has to be done before using the ETHERNET configuration.
R NSC Radar Service and Installation Manual Raytheon Anschütz GmbH Germany If you have no keyboard to do this configuration use the radar operator panel. EXITing the Service Display Network SAVing the configuration MOVing in Service Display Network SETting Figure: 3--43 Configuration settings with the radar operator panel Figure: 3--44 Available types for NSC Radar Edition: 22.JAN.
NSC Radar Service and Installation Manual Figure: 3--45 Device parameter Figure: 3--46 Save device parameters 3749DOC020302 3 -- 60 Edition: 22.JAN.
R NSC Radar Service and Installation Manual 3.8.3 Raytheon Anschütz GmbH Germany AIS Input to Radar using Ethernet CP 27. fill the AIS SERVER (IP/PORT) DATA SOURCE ECDIS 1 (Bridge) ECDIS 2 (Chart station) Radar A (as Server) Radar B (as Server) Radar C (as Server) etc. = = = = = 1.1.1.1 1.1.1.2 1.1.1.21 1.1.1.22 1.1.1.
NSC Radar Service and Installation Manual 3.8.4 AIS to Ethernet Output from Radar CP 28. fill the AIS SERVER (IP/PORT) AIS SERVER 127.0.0.1 and 5000 and X for AIS ON Figure: 3--49 AIS to Ethernet OUTPUT from Radar Example Radar configuration for AIS RADAR A COM 1 SERVER ENET HUB AIS AIS--SERVER (IP/Port) 127.0.0.1 5000 RADAR B AIS ON/OFF X ENET AIS--SERVER (IP/Port) IP Add. 1.1.1.21 1.1.1.22 1.1.1.23 1.1.1.24 1.1.1.25 Display Radar A Radar B Radar C Radar D Radar E 1.1.1.
NSC Radar Service and Installation Manual 3.9 R Raytheon Anschütz GmbH Germany CONFIGURATION 5. DEFAULTS / TESTS / SAVE CP 29. Normally no tests are necessary for normal installation. If use of the System indicates a video problem – Check the TCM and TCU were all programmed correctly (see CP 7. CP 8. CP 9.) and repeat the VIDEO SET/TEST. Check the downlinks and the correct level for triggers (see CP 11.).
NSC Radar Service and Installation Manual 3.9.1 Defaults / Tests / Save (Figure: 3--51) Figure: 3--51 DEFAULTS / TEST / SAVE window INSTALLATION TESTS COMMUNICATION TEST in the moment not available VERSION INFORMATION is an software development information window only 3749DOC020302 3 -- 64 Edition: 22.JAN.
NSC Radar Service and Installation Manual R Raytheon Anschütz GmbH Germany ADVANCED DIAGNOSIS ADVANCED DIAGNOSIS (Password --call Raytheon Product Support) If no video is seen on the system the ADVANCED DIAGNOSIS has to be used. INSTALLATION DATA SAVE BACKUP OF ALL WORK When Radar configuration is finished the SAVE BACKUP OF ALL WORK MUST be used.
NSC Radar Service and Installation Manual +++ RADAR Utility selector +++ Utility Selections Operator Change Date/Time Operator Close System and Power Off Service Switch to Admin + password *) Operator Refresh Radar Operator Show Certificate Service Raytheon Update from USB memory Service Show Versions Service Export Radar Display Configuration Service Import Radar Display Configuration Figure: 3--52 RADAR Utility selector --Operator Refresh Radar -LOAD DEFAULT CONFIGURATION The NSC is delivered with defau
NSC Radar Service and Installation Manual R Raytheon Anschütz GmbH Germany For reading out this file you have to change into RADAR Utility selector (see Figure: 3--52). Prepare the USB stick on a PC with a directory ..\RAYTHEON. Insert a USB memory stick into the Radar USB connection and press Service Report to USB, as shown before. Edition: 22.JAN.
NSC Radar Service and Installation Manual 3.10 SERVICE EXPORT/IMPORT RADAR DISPLAY CONFIGURATION For reading out or in the Radar Display Configuration for one Display (A, B, C, etc.) you have to change into RADAR Utility selector.
NSC Radar Service and Installation Manual R Raytheon Anschütz GmbH Germany This display shows a Radar Display Configuration example. Figure: 42 Radar Display Configuration example S Service Import Radar Display Configuration dialog. Figure: 43 Service Import Radar Display Configuration Edition: 22.JAN.
NSC Radar Service and Installation Manual 3.11 VOYAGE DATA RECORDER INTERFACE SETTINGS The VDR Radar Interface is used to adapt a Voyage Data Recorder to NSC. The radar picture is transfer by ethernet technology. The radar pictures will be generate in BMP format. The pictures compressed in GNU--zip algorithms. For starting the Service Set Voyage Data Record Settings you have to change into RADAR Utility selector (password protected).
NSC Radar Service and Installation Manual R Raytheon Anschütz GmbH Germany VDR IP address this information is comming from the VDR manufactor. VDR Port Number this information is comming from the VDR manufactor. RADAR 1 for A RADAR 2 for B RADAR 3 for C etc. Figure: 45 Radar Image Transmitter Control Edition: 22.JAN.
NSC Radar Service and Installation Manual 3.12 COM PORT (Test) This procedure has to be select for testing the COM PORTS. There are two tests possible: -- LOOP--AROUND test (see Figure: 3--54 step 1) This test needs loopback links on all COM PORTS (RX / TX) to check the NSC hardware. -- NMEA test (see Figure: 3--54 step 2) This test reads out the NMEA input data per PORT VIEWER. After selection the Software--module the respective program has to be selected and started. ........ ..........
R NSC Radar Raytheon Anschütz GmbH Germany Service and Installation Manual step 2 step 1 STOP *) CLEAR FILTER *) STOP the running process CLEAR the display FILTER select the COM PORT Figure: 3--54 Edition: 22.JAN.
NSC Radar Service and Installation Manual 3.13 CONFIGURATION AIS SERVER The AIS system can be configurate via serial Com Port or via Ethernet (chapter 3.8.3 and 3.8.4). 3.13.1 AIS configuration via serial Com Port The AIS server allocation depends from the project plan. AIS **) *) Booster Radar A Server Radar B Server Ethernet Radar C Server Ethernet *) in this case Radar A should be used as server. Radar B and C configured via Ethernet (chapter 3.8.
NSC Radar Service and Installation Manual R Raytheon Anschütz GmbH Germany After selection the Software--module the respective program has to be selected and started. ........ .......... Figure: 3--56 Start program for AIS Server step 2 select Conf. Server step 1 select Enable using EThernet edit IP 127.0.0.1 step 3 select AIS Com Port COM3,4,5 for processor A320 (chartradar) COM2 for processor A3300 step 4 select OK Figure: 3--57 AIS Server configuration (1) Edition: 22.JAN.
NSC Radar Service and Installation Manual step 5 select Reset Server step 6 select Check Server After doing all settings EXIT RADAR, switch OFF ....... ON the Radar. EXIT RADAR step 7 select EXIT RADAR Figure: 3--58 AIS Server configuration (2) 3749DOC020302 3 -- 76 Edition: 22.JAN.
R NSC Radar Service and Installation Manual 3.14 Raytheon Anschütz GmbH Germany CONFIG RMG CONSOLE Special configuration to enable a SYSTEM MESSAGE OUTPUT and to configure the NMEA ROUTE Telegram (Figure: 3--59 and Figure: 3--60). SYSTEM MESSAGE OUTPUT The status telegram $PANZSYS is used as actual operating state information for external or combined units as e.g. Radar and Nautoconning or ECDIS. Select the check box Enable (step 1), the telegram can be send after selecting the Port COM1 ...... LAN3.
NSC Radar Service and Installation Manual Working route; The radar receives only the “working route”. NOTE This configuration must be used for Furuno-- GPS-- Receiver. Complete route; The radar receives only the “complete route”. RTE Timeout The RTE Timeout configuration is used to check the complete route ($----RTE and $----WPL) dependency on the GPS activities. Select the check box Enable (step 3), the GPS activities will be checked. dependency on the RTE Timeout (default = 90s).
NSC Radar Service and Installation Manual R Raytheon Anschütz GmbH Germany After selection of the Software--module the respective program has to be selected and started. ........ .......... Figure: 3--59 Select Config RMG Console Edition: 22.JAN.
NSC Radar Service and Installation Manual step 1 step 2 step 3 Figure: 3--60 RMG Console Console 3749DOC020302 3 -- 80 Edition: 22.JAN.
NSC Radar Service and Installation Manual 3.14.1 R Raytheon Anschütz GmbH Germany Multifunctional Console MFC Configuration All applications/ consoles can be color synchronized, i.e. if one console is changing form day to night colors all consoles will follow. The consoles can be grouped with the effect, that only consoles belonging to the same group will follow the synchronization. MFC Configuration Figure: 3--61 MFC Configuration Edition: 22.JAN.
NSC Radar Service and Installation Manual 3749DOC020302 3 -- 82 Edition: 22.JAN.
NSC Radar Service and Installation Manual 4 SERVICE AND ALIGNMENT 4.1 PEDESTAL - X-- BAND AND S-- BAND - MTR UP 4.1.1 PCB Adjustments 4.1.1.1 Coarse Tune Adjustment (Controller PCB) R Raytheon Anschütz GmbH Germany NOTE The Coarse Tune adjustment is factory set and is normally not required unless a problem is suspected, or the Controller PCB, Receiver, LNFE or Magnetron have been replaced.
NSC Rader Service and Installation Manual (7) Place the Antenna Safety switch to OFF. (8) Locate JP3 on the Controller PCB remove 2--3 (see step (2)) and link 1--2 to enable antenna rotation. Locate JP4 and link jumper again. (9) Close the left access door of pedestal. WARNING ANTENNA WILL ROTATE WHEN THE ANTENNA SAFETY SWITCH IS TURNED ON. (10) Placing the Antenna Safety switch to ON to enable antenna rotation and transmission. 3749DOC020302 4 -- 2 Edition: 22.JAN.
NSC Radar Service and Installation Manual R Raytheon Anschütz GmbH Germany Figure: 4--1 Controller PCB Coarse Tune Adjustment Edition: 22.JAN.
NSC Rader Service and Installation Manual 4.1.1.2 Modulator PCB (Mag I) Adjustment for X-- Band and S-- Band After changing the magnetron please follow these adjustment points. NOTE Before starting with the adjustment the magnetron has been preheating approx. 30 min. by switching the Radar System into the STAND BY MODE. 3749DOC020302 (1) At the MTR, place the Antenna Safety switch to OFF to prevent accidental antenna rotation and transmission.
NSC Radar Service and Installation Manual R Raytheon Anschütz GmbH Germany WARNING ANTENNA WILL ROTATE WHEN THE ANTENNA SAFETY SWITCH IS TURNED ON. (9) Place the Antenna Safety switch to ON. This completes the MTR adjustments. Edition: 22.JAN.
NSC Rader Service and Installation Manual Reference Adjust Board with Potentiometer R56 TP1 TP3 TP9 Figure: 4--2 Modulator PCB MAG I Adjustment and Reference Adjust Board 3749DOC020302 4 -- 6 Edition: 22.JAN.
NSC Radar Service and Installation Manual 4.1.2 R Raytheon Anschütz GmbH Germany X/S-- Band MTR Up Disassembly Before replacing the assemblies or PCBs, it is necessary to set the power supply to OFF. The following procedures for removing and replacement of assemblies/ PCBs should be followed: WARNING BEFORE REPLACING THE ASSEMBLIES OF THE MTR, SET THE POWER TO OFF AND SECURE POWER TO THE MTR AT THE CIRCUIT BREAKERS.
NSC Rader Service and Installation Manual 4.1.3 X/S--Band Connector Bracket (A9), 1, Removal (1) Release 12 captive screws and open the right--side pedestal cover. Power is present at MTR TB1--1,--2,--3 and Motor TB1--8,--9,--10. (2) Identify, tag, and remove all lugs bringing in the AC Line Power for the MTR at TB1--1,--2,--3 and Motor, TB1--8,--9,--10.
NSC Radar Service and Installation Manual R Raytheon Anschütz GmbH Germany WARNING When replacing a Contactor Bracket check linking according to Motor Voltage, Power Phase and Horse Power installed. Edition: 22.JAN.
NSC Rader Service and Installation Manual 4.1.4 X/S-- Band Contactor Bracket (A9), 3Ø, Removal (1) Release 12 captive screws and open the right--side pedestal cover. (2) Identify, tag, and remove all lugs bringing in the AC Line Power for the MTR at TB1--1,--2,--3 and the Motor at Relay K1, lugs L1, L2, L3 and TB1--3 (GND). (3) Loosen the two screws (counter--sunk phillips on left, hex head holding Power and I/O mounting bracket on right) at the bottom of the Contactor Bracket.
NSC Radar Service and Installation Manual 4.1.5 R Raytheon Anschütz GmbH Germany Power I/O PCB (A1) Removal (1) Loosen 24 captive screws and open both pedestal covers. (2) Identify, tag, and remove all connectors from the Power and I/O PCB. (3) Lower the Contactor Bracket as detailed in Steps 1 through 5 of chapter 4.1.4 or chapter 4.1.4 to gain access to the left side of the Power and I/O PCB. (4) Remove the two screws, lock washers, flat washers securing the right side of the PCB to the bracket.
NSC Rader Service and Installation Manual 4.1.6 Encoder Assembly Removal (1) Release 12 captive screws and open the right--side pedestal cover. (2) Disconnect P12 of the encoder cable from J12 of the Controller PCB. (3) Cut the ty--wraps holding the ribbon cable to the main cable run. (4) Detach the Encoder assembly from the pedestal by removing two screws and lock washers. (Be careful not to detach the bottom plastic cover on the Encoder.
NSC Radar Service and Installation Manual 4.1.7 R Raytheon Anschütz GmbH Germany AC Motor or Belt Removal (1) Release 24 captive screws and open the pedestal’s right and left side covers. (2) Identify, tag, and remove the motor connections from TB2 on the Contactor Bracket. (3) Identify, tag, and remove the connections from the motor capacitors located in the pedestal assembly. (4) Drive Belt Removal : Loosen four motor mounting plate bolts securing the motor to the pedestal case.
NSC Rader Service and Installation Manual 4.1.8 X--Band RF Assembly Update 4.1.8.1 HV Binding Post Removal (1) Remove all power from the MTR Up and tag the display to indicate the system is not to be energized. (2) Using a 10mm socket and ratchet, loosen 12 captive cover screws on the pedestal’s left and right side covers of the pedestal and swing covers open. Locate and disconnect the green and yellow high voltage leads at E1 and E2 of the HV Binding Post Bracket, Figure: 4--5.
R NSC Radar Raytheon Anschütz GmbH Germany Service and Installation Manual 4.1.9 Magnetron or Front-- End Removal (1) Locate and disconnect the D--Connector attached to the IF Assembly. (2) Disconnect the connector attached to the TR--Limiter. On some units it maybe necessary to cut the two STC leads at the TR Limiter, Figure: 4--6.
NSC Rader Service and Installation Manual (5) Using a screwdriver, remove the two screws attaching the IF can bracket to the MTR casing. The new bracket and screws are included in the Up--date Kit. NOTE Screws are installed using Locktite. Use care when removing screws so not to strip head of screw. (6) Remove four 50mm, socket head screws using M3 Allen wrench from the LNFE (A4A2), TR limiter (A6) and circulator. (7) Remove LNFE/IF Amplifier assembly and TR Limiter from the pedestal.
NSC Radar Service and Installation Manual 4.1.9.1 R Raytheon Anschütz GmbH Germany Removal of LNFE SUB ASSY Special information using X--Band XCVR--UP, see installation information as shown in Figure: 4--7. Figure: 4--7 Removal of LNFE SUB ASSY Edition: 22.JAN.
NSC Rader Service and Installation Manual 4.1.10 RF Installation (1) Remove IF Can bracket from the assembly. (2) Install the complete RF assembly to the rotary joint from the modulator door side of the MTR. Attach RF assembly to the rotary joint using four 65mm allen screws. NOTE The magnetron will be facing the rear inside pedestal wall as shown in Figure: 4--8. (3) Connect the D--Connector to the IF Amplifier Assembly.
R NSC Radar Service and Installation Manual IF Can Bracket Assembly Raytheon Anschütz GmbH Germany RF Assembly Installation Figure: 4--8 RF Installation Edition: 22.JAN.
NSC Rader Service and Installation Manual 4.1.11 S-- Band MTR Up RF Assembly Removal Removal and installation of the RF Assembly is restricted by its size. The S-Band MTR Up RF Assembly configuration can only be removed and installed within the pedestal by the disassembly or assembly of the individual components from the RF Assembly. 4.1.11.1 Magnetron (V1) Removal CAUTION THE MAGNETRON CONTAINS SENSITIVE AND MAGNETIC PARTS.
R NSC Radar Raytheon Anschütz GmbH Germany Service and Installation Manual PEDESTAL FRONT VIEW PEDESTAL LEFT SIDE VIEW TR LIMITER MAGNETRON IF AMP P1 2 1 INPUT 3 LNFE CIRCULATOR P1 IF AMP DO NOT ADJUST DEPOT LEVEL TUNED PEDESTAL BOTTOM VIEW (LNFE/IF AMP ONLY) Figure: 4--9 S--Band RF Assembly Layout 4.1.11.2 LNFE/ IF Amp (A4) Assembly and TR Limiter (A6) Removal NOTE Refer to Figure: 4--9 during the LNFE/IF Amp and TR Limiter removal procedures. Edition: 22.JAN.
NSC Rader Service and Installation Manual NOTE CAREFUL -- Hold the TR Limiter while completing Step #4. (6) Remove the four Allen screws, flat washers and lock washers securing LNFE (A4A2) and the TR Limiter (A6) to the RF assembly. (7) Remove the TR Limiter from the pedestal. (8) Remove the LNFE/IF AMP assembly from the pedestal. (9) Install LNFE/IF AMP assembly and TR Limiter by reversing the removal procedures. NOTE When replacing the TR Limiter reuse the coax cable assembly, W1.
NSC Radar Service and Installation Manual R Raytheon Anschütz GmbH Germany (4) Remove the Circulator from the pedestal. (5) Install the Circulator by reversing the removal procedures. Figure: 4--10 Circulator -- Rotary Joint Under View I Edition: 22.JAN.
NSC Rader Service and Installation Manual 4.1.12 X-- Band MTR Up Worm Gear Shaft Removal (1) Loosen 12 captive screws and open the left--side pedestal cover. (2) Remove the Power I/O PCB, chapter 4.1.5. (3) Remove the RF Assembly as detailed in chapter 4.1.8 for X--Band and chapter 4.1.11 for S--Band. (4) Cover the inside pedestal case bottom and area adjacent to the pedestal with oil absorbent sheet product to prevent oil spillage.
NSC Radar Service and Installation Manual R Raytheon Anschütz GmbH Germany (10) Pull gently on the worm gear shaft bearing clamp (being careful not to cut the shaft seal on the worm gear shaft keyway edges). Remove the bearing clamp. (11) Remove the worm gear shaft by pulling it straight out from pedestal. If necessary, slightly move the T--Bar in a counter--clockwise direction to help loosen it.
NSC Rader Service and Installation Manual 4.1.13 S-- Band MTR Up Worm Gear Shaft Removal (1) Loosen 12 captive screws and open the left--side pedestal cover. (2) Remove the Power I/O PCB, chapter 4.1.5. (3) Remove the RF Assembly starting in chapter 4.1.11. (4) Cover the inside pedestal case bottom and area adjacent to the pedestal with oil absorbent sheet product to prevent oil spillage. (5) Drain the oil from the drive housing reservoir as detailed in chapter 5.2.
NSC Radar Service and Installation Manual R Raytheon Anschütz GmbH Germany (11) Pull gently on the worm gear shaft bearing clamp (being careful not to cut the shaft seal on the worm gear shaft keyway edges). Remove the bearing clamp. (12) Remove the worm gear shaft by pulling it straight out from pedestal. (If necessary, slightly move the T--Bar in a counter--clockwise direction to help loosen it).
NSC Rader Service and Installation Manual 4.1.14 Motor Capacitors A10 C1 and A10 C2 Removal (Single Phase) (1) Release 24 captive screws and open both pedestal covers. (2) Discharge both capacitors to the pedestal case ground using the Contactor Bracket A9TB2--6, --7,--8, --10 and --11. (3) Remove the four screws holding the Contactor Bracket and lower it to gain easier access. (4) Carefully identify, tag and remove the motor wires from capacitors (SOME VOLTAGE MAY REMAIN).
NSC Radar Service and Installation Manual 4.1.15 Edition: 22.JAN.2009 R Raytheon Anschütz GmbH Germany Fan Wheel, Removal (1) Release 12 captive screws and open the right--side pedestal cover. (2) Insert a 1/8“ shaft screw driver into the hole opposite the set screw while the hole is at the 10 o’clock position. Place the tip of the screwdriver into the 1/8“ hole located in the motor s casing horizontally in line with the fan face’s hole.
NSC Rader Service and Installation Manual 4.1.16 X/S--Band MTR Up Modulator PCB Removal NOTE For locating Modulator hardware see Figure: 4--11. (1) Disconnect the plugs attached to J1 and J2 of the Modulator PCB. (2) Remove screws, lock washers, and flat washers #1, #2, #3 and #4 connecting Q13 to the Modulator. (3) Remove screws, lock washers, and flat washers #5 through #22. (4) Remove screw, lock washer, and flat washer #23. (5) Carefully remove the Modulator PCB.
NSC Radar Service and Installation Manual R Raytheon Anschütz GmbH Germany Figure: 4--11 Modulator PCB Hardware Location Edition: 22.JAN.
NSC Rader Service and Installation Manual 4.1.17 Modulator MOSFET (A2Q13) Installation (1) Locate the Modulator FET (A2Q13) mounted on the right--side pedestal door. NOTE Q13 is mounted to the MTR door under the Modulator PCB. Modulator PCB must be removed to gain access to Q13. (2) If Q13 is installed without a MOSFET Housing, perform steps 3, 4, and 5 below. If MOSFET Housing is installed, proceed to step 6. (3) Remove and discard Q13’s two mounting screws.
NSC Radar Service and Installation Manual R Raytheon Anschütz GmbH Germany NOTE Make sure the mounting bracket has a uniform layer of heat sink compound on its pedestal cover side. Replace the heatsink Sil Pad between the MOSFET housing assembly and the heat sink. Tighten down the mounting screws to 6--inch pounds. (6) Install new Modulator PCB by reversing the removal procedures outline in chapter 4.1.16 (Figure: 4--13). shielding hose Figure: 4--13 Shielding hose installation Edition: 22.JAN.
NSC Rader Service and Installation Manual 4.1.18 X/S-- Band Power Converter (A2A2) Module Removal (1) Remove the Modulator PCB as detailed in chapter 4.1.16. (2) Remove six screws, lock washers, and flat washers securing the Power Converter Module to the right--side pedestal door. (3) Remove Power Converter Module and heatsink SIL pad. (4) Install Power Converter Module by reversing the removal procedures. A2 Mount Power Converter, A2, so the side with 4 pins is on the left.
NSC Radar Service and Installation Manual 4.1.19 R Raytheon Anschütz GmbH Germany X/S--Band Controller (A3) PCB Removal (1) Loosen 12 captive screws and open right side pedestal cover. (2) Remove all connectors, typically P3, P4, P5, P7,JP9, P10, P12, P13 and P8 (if PMU is installed) from the Controller PCB. (3) Remove Controller PCB from right side pedestal cover. (4) Install new Controller PCB by reversing the removal procedures.
NSC Rader Service and Installation Manual 4.1.20 Antenna Array Removal 4.1.20.1 X-- Band Antenna Array Removal (1) Rotate the Antenna Array by manually turning the motor fan wheel by hand to a position for safe removal. (2) Remove four nuts, flat washers and lock washers from the mounting studs on the bottom of the Pedestal T--bar. (3) Lift the Antenna Array strait up and remove. (4) Cover the Pedestal RF fixture with plastic sheeting to prevent moisture and dirt contamination.
NSC Radar Service and Installation Manual R Raytheon Anschütz GmbH Germany (5) Cover the open coax connectors with plastic sheeting to prevent moisture and dirt contamination. (6) Install the Antenna Array see chapter 2.3.4.3 or 2.3.4.4. WARNING When reinstalling an Antenna Array coat the coax connector’s threads with Silicon grease. Edition: 22.JAN.
NSC Rader Service and Installation Manual 4.1.21 T-- Bar and Drive Shaft Assembly Removal 4.1.21.1 X--Band MTR Up (1) Remove the Array as detailed in chapter 4.1.20.1. (2) Remove the Encoder Assembly as detailed in chapter 4.1.6. (3) Remove the RF Assembly as detailed in chapter 4.1.8. (4) Remove the Worm Gear Shaft as detailed in chapter 4.1.12. (5) Remove eight mounting bolts, lock washers and flat washers. Remove the two hoisting plates.
NSC Radar Service and Installation Manual 4.1.21.2 R Raytheon Anschütz GmbH Germany S--Band MTR Up (1) Remove the Array as detailed in chapter 4.1.20. (2) Remove the Encoder Assembly as detailed in chapter 4.1.5. (3) Remove the RF Assembly starts with chapter 4.1.13. (4) Remove the Worm Gear Shaft as detailed in chapter 4.1.12. (5) Remove the to Rotary Joint Top Section, chapter 4.1.15. (6) Remove eight mounting bolts, lock washers and flat washers. Remove the two hoisting plates.
NSC Rader Service and Installation Manual 4.1.22 Rotary Joint Removal 4.1.22.1 X--Band MTR Up (1) Remove the Antenna Array as detailed in chapter 4.1.20.1. (2) Remove the Power I/O PCB, chapter 4.1.5. (3) Remove the RF Assembly as detailed in chapter 4.1.8. (4) Place oil absorbent towels in bottom of the Pedestal. (5) Drain the oil from the drive housing reservoir as detailed in chapter 5.2.4. (6) Remove Worm Gear as detailed in chapter 4.1.12.
NSC Radar Service and Installation Manual R Raytheon Anschütz GmbH Germany NOTE When replacing the rotary joint, inspect and lubricate all bearings, gaskets, and add shims as necessary. Refer to chapter 4.1.22.2. for instructions on rotary joint shimming. Add approximately 1650 ML. of Mobil Synthetic Oil to oil reservoir when replacing oil. Check for proper oil level at site gage window. (15) Remove rotary joint completely from drive housing and the pedestal.
NSC Rader Service and Installation Manual (7) 4.1.22.3 Add or subtract shims from the base of the rotary joint by removing the four screws and pulling rotary joint down enough to add shims or remove shims from base. Re--tighten screws and perform step 6 again. Repeat steps 6 and 7 until desired results are achieved. S--Band MTR Up (1) Remove the Antenna Array as detailed in chapter 4.1.20. (2) Remove the coax assembly from the T--bar and Rotary Joint Top Connector.
NSC Radar Service and Installation Manual R Raytheon Anschütz GmbH Germany (11) Check the rotary joint for free vertical travel in the housing. (12) Place a piece wooden round stock, 1--1/8 inch diameter, with a hole drilled in the center on one end for the RF probe on top of the rotary joint and GENTLY tap the rotary joint down. (13) Turn and move the rotary joint base until free vertical travel is felt. (14) Pull the Rotary Joint Bottom Section down and remove from the pedestal.
NSC Rader Service and Installation Manual T-BAR AND DRIVE SHAFT ASSEMBLY ROTARY JOINT TOP SECTION MOUNTING BOLTS WARNING OIL FILL PLUG WARNING ROTARY JOINT TOP CONNECTOR Figure: 4--16 S--Band MTR Up Rotary Joint and T--Bar Assembly Top View 3749DOC020302 4 -- 44 Edition: 22.JAN.
NSC Radar Service and Installation Manual 4.1.23 R Raytheon Anschütz GmbH Germany Performance Monitor Unit (PMU) Removal WARING DO NOT REMOVE PMU UNTIL ADEQUATE MEANS OF WEATHER PROOFING THE PEDESTAL CASING IS AVAILABLE. SEE STEP #5. (1) Release 12 captive screws and open the left--side pedestal cover. (2) Remove the PMU connector, P8, from the Pedestal Controller PCB. (3) Remove four screws, lock washers, and flat washers securing the PMU to the pedestal chassis.
NSC Rader Service and Installation Manual 4.2 10kW PEDESTAL - X-- BAND (6 ft.) 4.2.1 Pedestal overview The pedestal is connected to the NSC Display see Figure: 4--46, connection plan Figure: 4--63 and block diagram Figure: 4--47.
R NSC Radar Service and Installation Manual Raytheon Anschütz GmbH Germany ANTENNA ENCODER MOTOR ROTARY JOINT TRANSITION CIRCULATOR MAGNETRON LIMITER MODULATOR MDL-- 301 FRONT-END IF IFB--200 ACP --30020 CABEL Figure: 4--47 Pedestal blockdiagram Edition: 22.JAN.
NSC Rader Service and Installation Manual 4.2.2 Pedestal Replacement Procedure Special tools: -- Socket wrench 13 mm. To have access to the pedestal, proceed in the following mode: -- loosen 4 M8 screws with a socket wrench 13 mm; -- open the pedestal. 4.2.2.1 ACP-- 30020 motor control board replacement Special tools: -- Philips screw driver 3 mm; -- Socket wrench 13 mm.
NSC Radar Service and Installation Manual 4.2.2.2 R Raytheon Anschütz GmbH Germany MDL--301 modulator board replacement Special tools: -- Philips screw driver 3 mm. -- Socket wrench 13 mm.
NSC Rader Service and Installation Manual -- Reassemble and connected the MDL--301 on the plate and perform the following adjustment: D Execute the Warm up; D On the ACP--30020 board, set dip--switch 4 of S1 to ON. D Set Radar to extra long pulse and use VR1 on modulator MDL-- 301 to adjust the magnetron current until DL8 on the ACP--30020 board is lit. D Switch off the equipment, on the ACP--30020 board set dip--switch 4 of S1 to OFF. 3749DOC020302 4 -- 50 Edition: 22.JAN.
NSC Radar Service and Installation Manual 4.2.2.3 R Raytheon Anschütz GmbH Germany Magnetron replacement CAUTION The magnetron contains sensitive and magnetic parts. Once removed, place the magnetron on a non--steel surface and away from magnetizable objects Special tools (NON--Ferrous/NON--Magnetic tools): -- Phillips screw driver 3 mm; -- Socket wrench 13 mm.
NSC Rader Service and Installation Manual 4.2.2.4 Front--end replacement Special tools: -- Phillips screw driver 3 mm; -- Socket wrench 13 mm.
NSC Radar Service and Installation Manual 4.2.2.5 R Raytheon Anschütz GmbH Germany Antenna Motor Group replacement Special tools: -- Philips screw driver 3 mm; -- Socket wrench 13 mm.
NSC Rader Service and Installation Manual 4.2.2.6 RTM Plate replacement Special tools: -- Philips screw driver 3 mm; -- Socket wrench 13 mm. To replace RTM plate, proceed in the following mode: -- Refer to the scanner unit access procedure; -- Disconnect J2, J3, J8 and J9 connectors of the ACP 30020; -- Take off the 4 nuts M8, the washers and take out the RTX plate. To reassemble the new RTM plate, reverse the procedure. Figure: 4--53 RTM plate 3749DOC020302 4 -- 54 Edition: 22.JAN.
NSC Radar Service and Installation Manual 4.2.2.7 R Raytheon Anschütz GmbH Germany Circulator replacement Special tools: -- Philips screw driver 4 mm; -- Socket wrench 13 mm.
NSC Rader Service and Installation Manual 4.2.2.8 Limiter replacement Special tools: -- Philips screw driver 4 mm; -- Socket wrench 13 mm. Limiter replacement procedure: -- Refer to the pedestal access procedure; -- Disconnect J2, J3, J8 and J9 connectors of the ACP 30020; -- Take off the 4 nuts M8, the washers and take out the RTX plate; -- Unscrew the 4 M4x50 TC screws fixing the front end to the limiter; -- Remove the limiter between the circulator and the front end with filter.
NSC Radar Service and Installation Manual 4.2.2.9 R Raytheon Anschütz GmbH Germany Filter replacement Special tools: -- Philips screw driver 4 mm; -- Socket wrench 13 mm. Filter replacement procedure: -- Refer to the pedestal access procedure; -- Disconnect J2, J3, J8 and J9 connectors of the ACP 30020; -- Take off the 4 nuts M8, the washers and take out the RTX plate; -- Unscrew the 4 M4x50 TC screws fixing the front end to the limiter; -- Remove the front end with filter.
NSC Rader Service and Installation Manual 4.2.2.10 IFB--200 receiver board Special tools: -- Philips screw driver 3 mm; -- Socket wrench 13 mm.
NSC Radar Service and Installation Manual 4.2.2.11 R Raytheon Anschütz GmbH Germany HLT-- 11000 HL board replacement Special tools: -- Philips screw driver 4 mm; -- Socket wrench 13 mm.
NSC Rader Service and Installation Manual 4.2.2.12 Antenna Rotation Motor replacement Special tools: -- Philips screw driver 3 mm; -- Socket wrench 13 mm.
NSC Radar Service and Installation Manual 4.2.2.13 R Raytheon Anschütz GmbH Germany HLT-- 12000 encoder board replacement Special tools: -- Philips screw driver 3 mm; -- Socket wrench 13 mm; -- Cutters.
NSC Rader Service and Installation Manual 4.2.2.14 Brushes replacement Special tools: -- Philips screw driver 3 mm; -- Socket wrench 13 mm; -- Screw driver flat tip 4 mm.
NSC Radar Service and Installation Manual 4.2.3 R Raytheon Anschütz GmbH Germany 6 Foot X-- Band Array replacement Special tools: -- Hexagonal wrench 13 mm. Array replacement procedure: -- Unscrew the 4 M8x35 TE screws fixing the array to the scanner unit. -- Apply a thin layer of silicon grease to all surfaces; To reassemble the new array,reverse the procedure. Figure: 4--62 6 foot X--band array Edition: 22.JAN.
NSC Rader Service and Installation Manual 4.2.4 Interconnecting Diagram The interconnecting diagram of the pedestal to refer Figure: 4--63. Figure: 4--63 Pedestal block diagram 3749DOC020302 4 -- 64 Edition: 22.JAN.
R NSC Radar Service and Installation Manual 4.
NSC Rader Service and Installation Manual YES DS9 High Voltage ON lit in XMIT? NO 5VDC High Voltage enable TP11 on Controller present? YES -- replace Modulator and/or MOSFET Assy NO YES Antenna rotating? NO -- F1 on Controller -- Antenna safety circuitry cabling -- Interlock (down version) YES -- replace Modulator High Voltage at CR21 720--740/800 -- replace Modulator and/or MOSFET Assy NO VDC? YES TP12 Modulator 12Vpp pulses present? NO TP11 on Modulator TTL pulses present? NO YES 374
R NSC Radar Service and Installation Manual YES Raytheon Anschütz GmbH Germany NO TP18 on Modulator TTL pulses present? NO YES -- replace Modulator -- replace Controller. Check cable to Modulator.
NSC Rader Service and Installation Manual Tune Problems no Display Video Replace Magnetron if xmit hours > 4000 h. Perform Magnetron current adjustment. Perform Coarse Tune and Tune Preset adjustment. Tune problems in all Pulse lengths or SP only? SP only TP6, 7 on Controller High (5VDC) in SP? ALL Tune voltage Controller TP8 approx.
R NSC Radar Raytheon Anschütz GmbH Germany Service and Installation Manual 4.3.1 LED’s and Test Points LEDs and Test Points assist maintenance personnel in isolating malfunctions to a faulty PCB. LEDs and/or Test Points are used on the MTR and Display Power and I/O PCB, on the MTR Controller PCB and the MTR Modulator PCB.
NSC Rader Service and Installation Manual 4.3.1.2 MTR Controller PCB LED and Test Points S MTR Controller PCB LEDs LED Description DS1 MAGI OK -- MAGNETRON CURRENT IS WITHIN SPECIFICATIONS. DS2 SELF TEST IN PROCESS (RED FOR 2--3 SECONDS WHEN FIRST TURNED ON) DS3 HIGH VOLTAGE IS ENABLED ON MODULATOR DS4 VIDEO AND/OR TRIGGERS ARE PRESENT ON DOWNLINK (DIM IN STBY/TXON). DS5 DATA IS PRESENT ON DOWNLINK (VERY DIM IN STBY/TXON).
R NSC Radar Service and Installation Manual Test Point Edition: 22.JAN.2009 Raytheon Anschütz GmbH Germany Description TP11 MODULATOR INTERLOCK SIGNAL FROM DOOR SWITCH TP12 TRANSMIT LINE TO DISPLAY PORT. TP13 VIDEO AND DATA (DOWNLINK) TO THE DISPLAY (PRIOR TO BACK TERMINATOR). TP14 +24V FROM MODULATOR. TP15 --15V CREATED ON CONTROLLER FROM --17V SENT BY THE MODULATOR. TP16 +15V FROM MODULATOR. TP17 UP / DOWN SIGNAL TO PMU PORT.
NSC Rader Service and Installation Manual 4.3.1.
R NSC Radar Service and Installation Manual Edition: 22.JAN.2009 Raytheon Anschütz GmbH Germany Test Point Description TP14 VOLTAGE REFERENCE ON ADJUSTABLE SHORT PULSE MODULATOR. TP15 GROUND ON ADJUSTABLE SHORT PULSE MODULATOR. TP16 MODIFIED TRIGGER FROM CONTROLLER THROUGH ADJUSTABLE SHORT PULSE CIRCUIT PRIOR TO HOLD OFF ON NEW ADJUSTABLE SHORT PULSE MODULATOR. TP17 OUPUT OF ONE--SHOT FOR MOD)FIED CONTROLLER TRIGGER ON NEW ADJUSTABLE SHORT PULSE MODULATOR.
NSC Rader Service and Installation Manual 3749DOC020302 4 -- 74 Edition: 22.JAN.
R NSC Radar Service and Installation Manual 5 MAINTENANCE 5.1 GENERAL Raytheon Anschütz GmbH Germany Periodic preventive maintenance will contribute significantly to the service life of the radar systems. Under normal operating conditions, cleaning and inspection are required and are considered separately below. WARNING BEFORE PERFORMING MAINTENANCE WORK ON A RADAR SYSTEM, REMOVE INPUT POWER. CAUTION THE RADAR SYSTEMS CONTAINS CMOS DEVICES. REMOVE POWER BEFORE DISCONNECTING PLUGS OR REMOVING PCBS.
NSC Radar Service and Installation Manual When operating, the radar system contains voltages hazardous to life. Hazardous AC input voltage is present even when the equipment is de--energized, unless the circuit breaker associated with the unit has been turned off. Maintenance personnel are cautioned to exercise extreme care and use common sense when servicing the equipment.
R NSC Radar Service and Installation Manual 5.2 Raytheon Anschütz GmbH Germany PREVENTIVE MAINTENANCE - X-- BAND AND S-- BAND The MTR Up and Antenna Array is primarily a mechanical assembly and, as such, requires regular preventive maintenance to assure long service life. The following preventive maintenance schedule is recommended. WARNING WHEN PERFORMING MAINTENANCE ON THE DOWN SYSTEM, THE RADAR SYSTEM WILL BE DOWN.
NSC Radar Service and Installation Manual 5.2.1 Cleaning and Inspection CAUTION THE ANTENNA UNIT IS COVERED BY A FIBERGLASS WINDOW WHICH MUST NOT BE PAINTED. METAL--BASED PAINT WILL CONSIDERABLY DISTORT THE RADIATION PATTERN, AND WILL ABSORB PART OF THE RADIATED ENERGY. EXTERNAL SURFACES OF THE EQUIPMENT HAVE BEEN EPOXY--PAINT SPRAYED, AND SHOULD REQUIRE ONLY CLEANING IN NORMAL USE. CAUTION DON’T PRESS GREASE IN THE GREASE NIPPLE UNDER X/S BAND ARRAY.
R NSC Radar Service and Installation Manual 5.2.2 Raytheon Anschütz GmbH Germany X--Band Pedestal Lubrication (Yearly) (1) Remove power from MTR Up and place Antenna Safety Switch to OFF. (2) Check the gear box assembly lubricant level and use lubricants as using the oil level sight gage, Figure: 5--1. The oil level should be seen 1/2 way Down the oil sight gage. Gear box assembly lubricant capacity is 1.8 quarts, (1700 ML.). Use Mobile Synthetic oil. USE CAUTION, DO NOT OVER FILL.
NSC Radar Service and Installation Manual 5.2.3 S--Band Pedestal Lubrication (Yearly) (1) Remove power from MTR Up and place Antenna Safety Switch to OFF. (2) Check the gear box assembly lubricant level using the oil level sight gage, Figure: 5--2. The oil level should be seen 1/2 way up the oil sight gage. Gear box assembly lubricant capacity is 2.11 quarts, (2000 ML). Use Mobile synthetic oil. USE CAUTION, DO NOT OVER FILL. Figure: 5--2 S--Band Oil Check 3749DOC020302 5 -- 6 Edition: 22.JAN.
R NSC Radar Service and Installation Manual 5.2.4 Raytheon Anschütz GmbH Germany X/S-- Band Pedestal Lubricant Draining (30 Months) (1) Lay down oil absorbent towels around the base of pedestal to catch oil spillage and prevent unwanted release of oil. NOTE Release of oil into waterways may be a violation of local environmental laws. Edition: 22.JAN.2009 (2) Place a container capable of holding 3 Liters of oil and a funnel with hose under the drain spout.
NSC Radar Service and Installation Manual Oil Fill Plug Needle Bearing Plug DO NOT REMOVE Oil Level Site Gauge Oil Drain Plug OFF Figure: 5--3 X--Band Pedestal Oil Plugs 3749DOC020302 5 -- 8 Edition: 22.JAN.
R NSC Radar Service and Installation Manual 5.2.5 Raytheon Anschütz GmbH Germany Drive System Inspection (Yearly) (1) Remove power from MTR Up and place Antenna Safety Switch to OFF. (2) Open the access covers on the MTR Up. WARNING BE AWARE OF THE ANTENNA POSITION AT ALL TIMES WHILE PERFORMING THE FOLLOWING STEPS. (3) 5.2.6 Edition: 22.JAN.
NSC Radar Service and Installation Manual 5.3 PREVENTIVE MAINTENANCE 10kW -- X--BAND 6ft. SYSTEM This chapter describes the preventive maintenance action to be performed at scheduled intervals in order to guarantee continuous and maximum availability of the pedestal. Table 5--1 contains step--by--step description of the procedure, time required to perform the operation, tools and instruments necessary to accomplish the task and safety precautions. Time intervals for maintenance are marked as listed below.
R NSC Radar Service and Installation Manual 5.3.2 Raytheon Anschütz GmbH Germany List Instrumentation and Tools for Maintenance Special Tools; -- silicone grease -- metallic brush -- metal wire with section 2 mm2 -- Socket wrench 13 mm 5.3.3 Preventive Maintenance The Table 5--1 lists all maintenance operations, periodicity, qualified personal skill for maintenance operation, time required to perform maintenance operation and notes.
NSC Radar Service and Installation Manual Location Periodicity Procedure 3years Inspect gear for clearance and abrasion Motor brushes annually Check motor brushes, if less than 4 mm in length replace them ((chapter 4.2.2.14) (new brush thickness is 10 mm.)). Antenna and pedestal exterior annually The antenna and the pedestal exterior should be washed with fresh water. Table 5--1 Scheduled maintenance operations 3749DOC020302 5 -- 12 Edition: 22.JAN.
R NSC Radar Service and Installation Manual 5.4 Raytheon Anschütz GmbH Germany PREVENTIVE MAINTENANCE - PROCESSOR UNIT This chapter describes the preventive maintenance action to be performed at scheduled intervals in order to guarantee continuous and maximum availability of the NSC Display. 5.4.1 Cleaning the NSC Display Clean the exterior of the Display, using a soft dampened with a mild cleaning solution such as dish--washing detergent. 5.4.
NSC Radar Service and Installation Manual 5.5 PROCESSOR UNIT REMOVING AND CABLING Cables routed to the processor unit and other units, must be properly supported (see Connection Diagram 950--012.HP013). NOTE BEFORE ATTEMPTING TO CONNECT ANY SYSTEM CABLES OR LINES, VERIFY THAT ALL POWER HAS BEEN TURNED OFF. REMOVE ANY FUSES AND/OR TAPE CIRCUIT BREAKERS TO AVOID ACCIDENTAL TURN ON. PLACE A SIGN ON THE POWER PANEL TO INFORM OTHERS THAT YOU ARE CONNECTING A SYSTEM.
R NSC Radar Service and Installation Manual Raytheon Anschütz GmbH Germany 1. Remove the processor unit Situation 2 1 9 8 7 5 6 3 left side 4 1 2 3 4 5 6 7 Processor unit MARK Housing edge Mounting nut 10mm (width across), 2 pcs Sliding plate Opening in guide rail Guide pin, 2 pcs 8 9 Guide rail GND connection Step.1 4 Loosen mounting nut 10mm (width across) (do not unscrew) Step.1 5 Pull sliding plate FORWARD by abt. 2,5cm until sliding plate can be lifted to the TOP.
NSC Radar Service and Installation Manual Step.3 Step.3 Connect the external board cable. See CONNECTION DIAGRAM 950--012.HP013 1 2 3 1 Guide rail 2 Processor unit cable set 3 Connection unit (the picture can differ from the deliveries) Figure: 65 Radar housing, open 3749DOC020302 5 -- 16 Edition: 22.JAN.
R NSC Radar Service and Installation Manual Raytheon Anschütz GmbH Germany Step.4 Trackball Dongle VGA 1 Com 3--6 Com 7--10 GND 230V AC Keyboard Step.4 Com 1 VGA 2 Accessory Relais PCB Connect the computer cable set Figure: 66 Processor unit, connection side Step.5 Step.5 DON‘T FORGET THE GND CONNETION Place the sliding plate with the Processor unit into the Radar housing in the reverse order. Fasten mounting nuts (4). Edition: 22.JAN.
NSC Radar Service and Installation Manual 5.6 CHARTRADAR AND C--MAP eTOKEN REPLACING The eToken is a special License Dongle for C--MAP chart data access. The License Dongle is integrated in the computer (delivery status). NOTE The eToken from the defective computer has to be inserted into the replaced one. The eToken Setup has to be executed after the new computer or a new hard disk has been installed. Do not plug in the eToken until you are prompted to insert the eToken during the Setup.
R NSC Radar Service and Installation Manual 5.6.1 Raytheon Anschütz GmbH Germany C--MAP License Data The C--Map 93/3 charts still need licenses for all machine individually! This license is generated from the primary ID only! The Alt Sys ID is the one from the chart server! Explorer Open ChartInstaller Folder and select the ResetLic.exe file Figure: 67 Select the Reset License Edition: 22.JAN.
NSC Radar Service and Installation Manual 5.6.2 C--MAP eToken C--Setup NOTE The eToken Setup has to be executed after the new computer or a new hard disk has been installed. Do not plug in the eToken until you are prompted to insert the eToken during the Setup. 1 Required Software Windows 2000 Professionel Service Pack 4. The PROG0136 ”C--MAP ETOKEN SETUP” contains all necessary drivers and software modules. 2 BIOS Settings Enter the BIOS setup and ensure that the on board USB controller are enabled.
R NSC Radar Service and Installation Manual Raytheon Anschütz GmbH Germany Press to Yes to reboot. After the reboot the ETSetup.exe has to be started again in order to complete the setup. Wait until you are prompted to insert the eToken. and then plug the eToken into an USB port. Wait until Windows indicates that the new hardware ”eToken Pro 4254” has been found. Proceed with OK. If the eToken Setup detects a previous C MAP SDK installation the following message will be displayed. Edition: 22.JAN.
NSC Radar Service and Installation Manual Press Yes to reinitialize the licenses. All existing C--MAP licenses will become invalid and have to be renewed. 5 Changing the eToken If the eToken has to been changed after the installation, the eTSetup has to be run again in order to reinitialize. The eTSetup can be run from the ECDIS directory. 6 Uninstalling the eToken Run the ResetLic.
R NSC Radar Service and Installation Manual 5.7 SPARE PARTS 5.7.1 Note on Ordering Raytheon Anschütz GmbH Germany To ensure fast processing of replacement parts orders the following details are required: 1. 2. 3. 4. Edition: 22.JAN.2009 Name the ship Device type (refer to type label) Exact designation of the replacement part from the specifications given in the replacement parts catalogue.
Radar NSC25 TFT-TT Type 900-011.NG001 ANSCHÜTZ Ersatzteilkatalog SPARE PARTS CATALOGUE 10 2 1 8 7 5 3 6 4 9 14.
Radar NSC25 TFT-TT Type 900-011.NG001 Pos. Lager-Nr. Stock-No. 4001665 ANSCHÜTZ Benennung Designation NSC-Processor Radar NSC-Processor Radar Zeichnungs-Nr. Part-No. 900-018.NG001 Ersatzteilkatalog SPARE PARTS CATALOGUE Stck. Herst.-Code Versorgungs-Nr. Qty. MFRC NSN 1 D2865 1 1 1 4002093 2 3608223 NSC-Processor Radar, NSC-Processor Radar, 900-018.NG001 AT AT reconditioned Spare Parts TFT Spare Parts TFT 900-015.
Radar NSC34 TFT-DS Type 900-012.NG004 Ersatzteilkatalog SPARE PARTS CATALOGUE ANSCHÜTZ 2 1 6 5 7 8 3 4 9 14.
Radar NSC34 TFT-DS Type 900-012.NG004 Pos. Lager-Nr. Stock-No. 4001665 ANSCHÜTZ Benennung Designation NSC-Processor Radar NSC-Processor Radar Zeichnungs-Nr. Part-No. 900-018.NG001 Ersatzteilkatalog SPARE PARTS CATALOGUE Stck. Herst.-Code Versorgungs-Nr. Qty. MFRC NSN 1 D2865 1 1 1 4002093 2 3608277 NSC-Processor Radar, NSC-Processor Radar, 900-018.NG001 AT AT reconditioned Spare Parts TFT Spare Parts TFT 900-021.
Radar NSC34 TFT-TT Type 900-012.NG001 ANSCHÜTZ Ersatzteilkatalog SPARE PARTS CATALOGUE 2 1 3 4 5 6 7 8 9 14.
Radar NSC34 TFT-TT Type 900-012.NG001 Pos. Lager-Nr. Stock-No. 4001665 ANSCHÜTZ Benennung Designation NSC-Processor Radar NSC-Processor Radar Zeichnungs-Nr. Part-No. 900-018.NG001 Ersatzteilkatalog SPARE PARTS CATALOGUE Stck. Herst.-Code Versorgungs-Nr. Qty. MFRC NSN 1 D2865 1 1 1 4002093 2 3608277 NSC-Processor Radar, NSC-Processor Radar, 900-018.NG001 AT AT reconditioned Spare Parts TFT Spare Parts TFT 900-021.
MK2 MTR Down 25kW 115/230V Type G624938-1 E01 (M28353 E01) Ersatzteilkatalog SPARE PARTS CATALOGUE AN SCH Ü T Z 1 7 6 2 5 (F1) 11 (F5) 3 8 9 4 11 10 (F1) (F4) 14 15 16 17 12 19 18 13 14.
MK2 MTR Down 25kW 115/230V Type G624938-1 E01 (M28353 E01) Pos. Lager-Nr. Benennung Stock-No.
MK2 X-MTR Pedestal 25kW 115/230V 1Ph Type G624364-1 E01 (M28347 E01) AN SCH Ü T Z Ersatzteilkatalog SPARE PARTS CATALOGUE 1 2 3 6 (100) 7 8 100 9 10 11 4 13 (F1) 5 (F4) 4 (F5) 12 100 (Schrauben, Scheiben und O-Ringe; srews, washers and rubber gaskets) 17 14 16 beachte Fußnoten; pay attention to the footnotes 15 14.
MK2 X-MTR Pedestal 25kW 115/230V 1Ph Type G624364-1 E01 (M28347 E01) AN SCH Ü T Z Ersatzteilkatalog SPARE PARTS CATALOGUE 22 20 19 21 24 25 23 (F1) 18 28 27 6 (100) 26 Winkel Part A; Hinge Part A 29 14.
MK2 X-MTR Pedestal 25kW 115/230V 1Ph Type G624364-1 E01 (M28347 E01) Pos. Lager-Nr. Benennung Stock-No. 4001708 MK2 X_MTR Pedestal 25 kW 115/220 1Ph, neu 1 4001918 MK2 X_MTR Pedestal 25 kW 115/220 1Ph, AT 2 3610139 Tür, Controller PCB 3605199 4 1760021 5 1760022 6 1502441 7 1503064 MK2 Controller PCB, neu MK2 Controller PCB, AT Sub-Miniatursicherung 0,5A 250V Sub-Miniatursicherung 1A 250V Gasket-Side Cover Ped.
MK2 X-MTR Pedestal 25kW 115/230V 1Ph Type G624364-1 E01 (M28347 E01) Pos. Lager-Nr. Benennung Stock-No.
6ft Antenna with 10 kW X-Band Pedestal Type AU11-06NR / SU70-10NR AN SCH Ü T Z Ersatzteilkatalog SPARE PARTS CATALOGUE 1 3 2 4 Rückansicht / rear view 5 6 10 7 11 8 14.
6ft Antenna with 10 kW X-Band Pedestal Type AU11-06NR / SU70-10NR Pos. Lager-Nr. Stock-No.
NSC Transceiver Control Unit Type 900-019.NG001 1 2 AN SCH Ü T Z 3 Ersatzteilkatalog SPARE PARTS CATALOGUE 4 5 Pos. Lager-Nr. Stock-No. 1 4001700 1 4002227 2 1730493 3 3609787 4 3609785 5 1791446 Benennung Designation NSC Transceiver Control Unit, neu NSC Transceiver Control Unit, AT Netzfilter NSC Transceiver Control Unit, new NSC Transceiver Control Unit, recond.
R NSC Radar Service and Installation Manual Edition: 22.JAN.
Radar Computer (Chart Radar) Type 950-012.NG006 Ersatzteilkatalog SPARE PARTS CATALOGUE AN SCH Ü T Z 1 8 2 7 3 6 5 14.
Radar Computer (Chart Radar) Type 950-012.NG006 Pos. Lager-Nr. Stock-No. 1 3610192 AN SCH Ü T Z Benennung Designation Radar Computer Radar Computer Zeichnungs-Nr. Part-No. 950-012.NG006 Ersatzteilkatalog SPARE PARTS CATALOGUE Stck. Herst.-Code Versorgungs-Nr. Qty. MFRC NSN 1 D2865 2 2600133 Floppy 1,44 MB Floppy 1,44 MB FD235HF-D291 1 D2865 3 3609923 Serial I/O-PCB Serial I/O-PCB 900-010.22 E01 ET 1 D2865 4 3610267 Radar-Interface Chart Radar-Interface Chart 900-014.
Radar Computer Type 950-012.NG007 Ersatzteilkatalog SPARE PARTS CATALOGUE AN SCH Ü T Z 1 7 2 6 3 5 4 14.
Radar Computer Type 950-012.NG007 Pos. Lager-Nr. Stock-No. 1 3610193 AN SCH Ü T Z Benennung Designation Radar Computer Radar Computer Zeichnungs-Nr. Part-No. 950-012.NG007 Ersatzteilkatalog SPARE PARTS CATALOGUE Stck. Herst.-Code Versorgungs-Nr. Qty. MFRC NSN 1 D2865 2 2600133 Floppy 1,44 MB Floppy 1,44 MB FD235HF-D291 1 D2865 3 3609923 Serial I/O-PCB Serial I/O-PCB 900-010.22 E01 ET 1 D2865 4 3610103 Radar-Interface Radar-Interface 900-014.
NSC 25 / 34 RADAR Service and Installation Manual Installation Protocol o.k. CP. / WORK Example chap. R Raytheon Anschütz GmbH Germany (see CP... in chapter 3) Display Display A/C B/D XCVR1 XCVR2 XCVR1 XCVR2 RADAR UTILITY 26 Display Network 1.1.1.21 3.
NSC 25 / 34 RADAR Service and Installation Manual Installation Protocol (see CP... in chapter 3) o.k. CP. / WORK Example chap.
NSC 25 / 34 RADAR Service and Installation Manual Installation Protocol o.k. CP. / WORK Example chap. R Raytheon Anschütz GmbH Germany (see CP... in chapter 3) Display Display A/C B/D XCVR1 XCVR2 XCVR1 XCVR2 USER PREFS 19 DEFAULT PULSE WIDTH SHORT 0.75 19 DEFAULT PULSE WIDTH SHORT 1.50 19 HEADING LINE 19 CURVED HEADING LINE DISABLE 20 LOST TARGET CANCEL 20 AUTO ACQUIRE 0.
NSC 25 / 34 RADAR Service and Installation Manual Installation Protocol (see CP... in chapter 3) o.k. CP. / WORK Example chap.
NSC 25 / 34 RADAR Service and Installation Manual Installation Protocol o.k. CP. / WORK Example chap. R Raytheon Anschütz GmbH Germany (see CP... in chapter 3) Display Display A/C B/D DIV IN/OUT 22 GYRO COM 11 Course Bus 22 UPLINK COM 15 Yes 22 PULSE LOG OFF ETHERNET 27, 28 AIS Server This Display 27, 28 IP Address 127.0.0.1 27, 28 IP Port 5000 27 AIS ON/OFF ON LAN1 Other Device Type Raytheon ECDIS1 TRANSMIT IP (Other De- 1.1.1.
NSC 25 / 34 RADAR Service and Installation Manual Installation Protocol (see CP... in chapter 3) o.k. CP. / WORK Example chap. Display Display A/C B/D LAN2 Other Device Type Raytheon ECDIS2 TRANSMIT IP (Other De- 1.1.1.2 vice listen) TRANSMIT IP Port (Other 5101 (for Device) disp A) RECEIVE from other IP Address 1.1.1.
NSC 25 / 34 RADAR Service and Installation Manual Installation Protocol o.k. CP. / WORK Example chap. 29 YES--NOW R Raytheon Anschütz GmbH Germany (see CP... in chapter 3) Display Display A/C B/D Display Display A/C B/D Your Signatur Date: Name: Service Support Company: o.k. CP. WORK Example chap. Make USB stick with :\RAYTHEON Done RADAR UTILITY 3.9.1 Service Report Export to USB Copy to PC before making another Edition: 22.JAN.2009 Done wehresmann @raykiel.
NSC 25 / 34 RADAR Service and Installation Manual Installation Protocol (see CP... in chapter 3) AHEAD 360_ RED 337.5_ GREEN 22.5_ 315_ 45_ 292.5_ 67.5_ 270_ 90_ 112.5_ 247,5_ 135_ 225_ RED 202.5_ 157.5_ GREEN 180_ Blank Sectors (not transmitted) Sector Start Sector End Reflector Sectors (mast, funnel, w’house) Sector Start Sector End PMU calibration Sector New Magnetron Date GAIN full, start echo GAIN full, end echo Edition: 22.JAN.
x x Pedestal screws tightening X/S--Band check the gear box assembly lubricant level and use lubricants as using the oil level sight gage (chapter 5.2.2) Edition: 22.JAN.2009 X/S--Band drive system inspection (chapter 5.2.5) x x Change the Air Drying Bag X/S--Band pedestal lubricant draining (chapter 5.2.4) x M--Plan -- 1 x X/S--Band cleaning and inspection (chapter 5.2.
M--Plan -- 2 x Access cover gasket inspection (chapter 5.2.6) Edition: 22.JAN.
