012WGB User manual
© Copyright 2014, Rayence Co. Ltd. All pages of this document contain proprietary and confidential information of Rayence Corporation and are intended for exclusive use by Rayence Corporation personnel or customers. Copying, disclosure to others or other use is prohibited without the express written authorization from Rayence Corporation. Please report any violations of requirement to Rayence Corporation.
Attention For improvement of product performance, supplementation, or follow-up of information; the contents of this manual are subject to change without separate prior notice. Please note that our company has neither responsibility for any accidents nor obligation to do free repair service for any damage of the equipment due to user's mistake, which resulted from failure to follow the contents in this manual. Make sure to be familiar with the safety precautions and usage procedures.
Contents 1. Introduction......................................................................................1 (1) (2) (3) (4) (5) (6) Overview .......................................................................................... 1 Product features .............................................................................. 1 Product component ........................................................................ 2 Components Description ...........................................................
1. Introduction (1) Overview The 1012WGB is a digital X-ray flat panel detector that can generate images of NDT. This X-ray imaging system consists of a scintillator directly coupled to an a-Si TFT sensor. It makes high-resolution, high-sensitive digital images. (2) Product features Based on a-Si TFT active matrix Compact (18mm thickness) and light weight High resolution : Min. 2.5 lp/mm, Max 3.
(3) Product component Photo Industrial Image Processing Unit Item Quantity Detector 1 Handle 1 Battery pack 2 Battery charger 1 Charger adapter 1 AGI 1 Power box supply 1 2
Cable Item Length Quantity Link cable 6m 1 PInterface cable 8m 1 USB cable(A to 1.8m B) 1 LAN cable 10m 1 AC Power 1.
(4) Components Description The detector is designed to capture radiographic images. Captured images are transmitted to PC using the wired connection. (1) Detector 1. Link Cable Connector : This is a connector for Wire communication and power supplying. Connect the detector to the power supply using Link cable. 2. LED indicator: The LED indicates the state of detector. 3. Power Button : Power on / off switch (Press for over 3 seconds) 4. AP Mode Select Button : Button for changing mode 5.
6. Handle unlock-lever : This is an unlock-lever to remove handle. 7. CFRP(Carbon Fiber Reinforced Plastic) : The part of the patient’s body to which an image is to be taken should be placed against this plate. 8. Shock sensor : Detector has built-in 2 Shock sensors. It detects and records impact and mishandling of fragile 9. Battery unlock-lever : This is an unlock-lever to remove battery. (2) Power supply 1. Power plug connector: Connect with AC power supply cord 2.
(3) AGI 1. Trigger connector: This is a connector for synchronization between detector and generator. Connect the AGI to the generator using P-interface cable.. 2. USB connector: This is a connector for communication between AGI and PC. Connect the AGI to the PC using USB cable (4) Battery & Charger 1. Battery : Lithium ion battery. The number of times being acquired image is 960 images(@ cycle time : 15s). The batteries last 2.5 hours and are rechargeable. 2.
※Wireless Module and Wireless Antenna Wireless antennas: The module adopts the latest 802.11n Dual-Band technology. DUT does not support simultaneous transmission. The transmitter of the module is powered by host equipment (Detector). The antennas are 2 printed-dipole and correlated antennas. Does not support beamforming.
This device complies with Industry Canada licence-exempt RSS standard(s). Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device. Le present appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence.
(5) Warning Make sure to observe the following right Environment of Use and Storage Follow the specified process of operational instructions written in this manual for the safety of the users Does not use or store the instrument near any flammable chemicals such as thinner, benzene, etc. Also, this instrument is not a category AP or APG equipment. If chemicals are spilled or evaporate, it may result in fire or electric shock through contact with electric parts inside the instruments.
When Problem Occurs Should any of the following occur, immediately turn OFF the power of each instruments, unplug the power supply cord from the AC outlet, and contact Rayence representative or distributor. When there is smoke, odd smell or abnormal sound. When liquid has been spilled into the instrument or a metal object has entered through an opening. When the instrument has been dropped and it is damaged. Maintenance and Inspection Make sure to observe the following right.
(6) Caution Environment of Use and Storage Do not install the instrument in a location with the conditions listed below. Otherwise, it may result in failure or malfunction, fall or cause fire or injury. Close to facilities where water is used. Close to air-conditioner or ventilation equipment. Close to heat source such as a heater. Prone to vibration. Insecure place. Dusty environment. Saline or sulfurous environment. High temperature or humidity. Freezing or condensation.
Handling Wipe the CFRP plate of the sensor unit with ethanol or glutaraldehyde solution Turn off the power of each instrument for safety when they are not going to be used. Maintenance and Inspection For safety reasons, be sure to inspect the instrument before using it. In addition, carry out a regular inspection at least once a year. If the device does not work, do not disassemble yourself. Please contact to the Rayence C/S team.
2. Notes for Using the Detector (1) Handling Handle the instrument carefully, as it may be damaged if something is hit against it, dropped, or receives a strong jolt. (2) Handle Assembly Please confirm lever position. When the handle is locked, the lever should be same position with the right picture. If the handle is not locked, the detector can be dropped.
(3) Before Exposure Be sure to check the equipment daily and confirm that it works properly. Sudden heating of the room in cold areas will cause condensation to form on the instrument. In this case, wait until condensation disappears before performing exposure. If the instrument is used with condensation formed on it, problems may occur in the quality of the instrument.
3. Technical Features (1) Mechanical Features Size 385 x 320 x 18 mm Weight 3.2 kg (incl. Battery, not incl. handle) Encapsulation Material Mg Window Material Carbon fiber plate (2) Electrical Features Detector Sensor Type Amorphous Silicon with TFT (Single Panel) X-ray Converter Gd2O2S:Tb Total Pixel Number 2560 × 2048 pixels Total Pixel Area 325.1 x 260.1 mm Effective Pixel Number 2520 × 2008 pixels Effective Pixel Area 320 x 255 mm Pixel Pitch 127 μm Limiting Resolution Max. 3.
Battery Size 232.2 x 130.9 x 7 mm Weight Typ. 0.3 kg Input 12.6 VDC Output 11.1 VDC Charging time Typ. 3 hours Capacity Typ. 3400 mAh The number of times 180 images being acquired image (@general x-ray exposure condition) The Battery level can be displayed on the LED status of battery. If the battery level goes down under 25%, please charge the battery Battery level Display 75~100 % 50~75 % 25~50 % 0~25 % Charger Size 267.5 x 100 x 77 mm Weight Typ. 0.7 kg Input 20 VDC Output 12.
Wireless Spec 802.11a/g/n compliance Standard Without DFS (5.25GH to 5.35GHz and 5.47 to 5.725) Band Peak Rate 300Mbps Frequency 2.4 GHz / 5 GHz Bandwidth 20MHz/40MHz MIMO 2x2 ※ Maximum wireless signal rate derived from IEEE standard specifications. Actual data throughput will Network conditions and environmental factors, including volume of network traffic, building materials and construction, and network overhead, lower actual data throughput rate.
(3) Environmental requirement Item Min Temperature Typ. Max. Unit 5 40 ℃ Humidity 30 75 Pressure 70 106 Note % H.R.
(4) PC Requirements Processor: At least Intel Pentium IV HT with 2.8GHz, Intel Core Duo / Core 2 or comparable AMD Dual Core processor At least 3GB of RAM requirement (4GB for 32 BITS OS and 8GB for 64 BITS OS recommended) At least 500GB for application and archiving. Recommended 500GB for applications and secondary drive of 1TB for image archiving.. Dual 10/100/1000 network card system required.
4. Installation The Detector is composed of sensitive electronic parts and Portable Imaging processing unit must be installed in a way that enables the user to achieve optimal use components. It is recommended to use the product in a clean place and to exercise caution to ensure that it is not affected by dust or liquids. It is recommended to Use a dry and soft cloth to clean the detector housing. (1) Program setup To acquire images, run _vadav.lnk program.
(2) Connection (Manual Trigger) Power Connection A. Connect the battery pack or power cable to the equipment. * In wired mode, the frame ground is necessary. * When you use the detector with wired mode, the WLAN function is automatically off.
※ Be sure to sure only the dedicated battery pack, RB37WH for 1012WGB. Wireless Communication A. AP Router(Line sharer) setting - SSID : Griffon - Internal network - IP address : 2.2.2.1 - Subnet mask : 255.255.255.0 - Dynamic IP allocation range : 2.2.2.2 ~ 2.2.2.254 - Pre-Shared Key(Password) : project302 - Authentication methods : WPAPSK or WPA2PSK - Password methods : TKIP/AES - AP IP : 2.2.2.
Blink Speed : Slow – Low link quality Fast – High link quality C. Checking Link Quality & Battery Remain - After wireless connection is established, perform ‘Get Bright’ in ‘Calibration’ tap. - Check the value named ‘Wireless Signal’ in black log screen. Wireless Signal = Link Quality (Max. 100) - Check the value named ‘Battery Remain’ in black log screen. Battery Remain = Battery Remain(Max.
Software Setting (Manual trigger) 24
Trigger Connection A. Connect the P-interface cable or trigger cable to the generator X-ray Generator Connection Make assurance doubly sure SIGNAL RATING before connection. A. Mode 1 : P-interface cable mode Connect the P-interface cable between the AGI box and X-ray generator.
The window time can be changed. Refer to the following pictures Exposure Time 500ms is designate to 0.
B. Mode 2 : Trigger cable mode Make assurance doubly sure SIGNAL RATING before connection. Connect the Trigger cable between the X-ray enable connector of AGI with X-ray generator. AGI Box Figure 8: <2nd example> wiring for the interface between portable generator & detector Connection description Signal New Label Old Label Color Input / Output 12V~24VDC R.E.C.
Operating description t1: It will be occurred when exposure switch is pushed completely after. t2: Window time of detector is varying 0 sec ~ 15 sec. which can be control by S/W. Expose relay switch ON time (Window Time) and X-ray exposure time must be same. t2 time can be control by S/W The window time can be changed. Refer to the following pictures Exposure Time 500ms is designate to 0.
(3) Connection (Auto Trigger) Power Connection A. Connect the battery pack or power cable to the equipment. * In wired mode, the frame ground is necessary. ※ Be sure to sure only the dedicated battery pack, RB37WH for 1012WGB.
Wireless Communication A. AP Router(Line sharer) setting - SSID : Griffon - Internal network - IP address : 2.2.2.1 - Subnet mask : 255.255.255.0 - Dynamic IP allocation range : 2.2.2.2 ~ 2.2.2.254 - Pre-Shared Key(Password) : project302 - Authentication methods : WPAPSK or WPA2PSK - Password methods : TKIP/AES - AP IP : 2.2.2.
- After wireless connection is established, perform ‘Get Bright’ in ‘Calibration’ tap. - Check the value named ‘Wireless Signal’ in black log screen. Wireless Signal = Link Quality (Max. 100) - Check the value named ‘Battery Remain’ in black log screen. Battery Remain = Battery Remain(Max.
Software Setting (Auto trigger) 32
Important Note In AUTO TRIGGER MODE, the trigger will be forced not to acquire images when detector senses vibration or shock. In READY mode, Detector will automatically switch to WAIT mode when detector senses vibration or shock, so that user won’t acquire images in WAIT mode although X-ray exposure applies. WAIT mode switches back to READY mode after 2-3 seconds.
(4) IP set up Wired & Station mode [My Network Places] → [Properties] → [Local Area Connection] → [Properties] → [Internet Protocol (TCP/IP)] → [Use the following IP address] IP address: Obtain an IP address automatically IP address : Obtain an IP address automatically 34
AP mode [Search wireless network] → [Connect detector serial Number] → [Input Password] (* Password: Project302) → [Wireless connection IP address setting: Obtain an IP address automatically] (5) Checking Connection Check LED on the detector & power supply Ping test: [Start] →[Run] →ping -t 2.2.2.
5. Calibration (1) General Principle X-ray detector should be used at stable state within driving temperature range. Acquire the X-ray images after power on and 30 minutes warming up to obtain high quality images. Notation Calibration can be done by image acquisition S/W. The gainoffset correction (under calibration) will be done with one dark, at least one bright and object frame.
Bright Calibration Point The calibration range of bright is can be select by which exposure level is maximum level that user want to use. If the maximum level of user want to use is ‘6500’ in this case the level is contained in Bright point of ‘3’(refer ‘Table 5 : Median value’). The meaning is you don’t have to make bright point for ‘4’(In this case, it will be does not working if you get image on higher level than maximum bright point.) To gain correction, bright frame and dark frame should be acquired.
(2) Calibration Describe the calibration step by step. 1st Step Click on the “Get Dark” button. The acquired dark frame “dark.raw” will be generated in the “\cal\” folder.
Click button [Get Bright]. It will produce frame with name %CAL% xNNNNNA.raw, where NNNNN is median pixel’s value within current image borders after offset calibration (cut frame edges are never used during calibration). Suffix ‘A’ (it also could be ‘B’,’C’ etc) avoids casual coincidence of file names. 2nd Step Push “Get Bright” button at different four of X-ray condition. The X-ray condition should be set or tested before, same as the level of ‘1.2’.
3rd step After 2nd step, the “Generate” button will be activated. Click the button “Generate”, and then calibration point will be generated which of file name is “A ‘# of point’_ ‘median value of generated point’” like file of bright frame. The acquired bright frames within tolerance value which is variance of median level of acquired bright frames will be averaged and generated to a calibration point. The tolerance value can be edited.
4th step After 3rd step, Change Bad Pixels Removal Tab, Click the button “Generate Auto BPM”, and then Defect Map will be generated which of file name is “BPM.raw “ at the “\cal\” folder.
5th step For additional Defect correction, if “BPMM.raw” is existed at the install CD, copy to the “\cal\” folder. 6th step On Acquisition Tab. Check the box “Offset Calibration”, “Gain Calibration”, “Bad Pix Map” for activate to each calibration and Bad Pixels Removal. Otherwise, it will does not working when going to pre-processing .
6. Image Acquisition Test (1) Get Image On Acquisition tab, click the “Get Image” button to get image. After click the button, you can see pop-up window, which is display window time and process of acquiring image.
(2) View Images Frame- and image-files have extension “raw” and contain pixel data in signed 16-bits little-endian format. One could view those files in Photoshop or another image editor.
Common controls and displayed statistics Figure 16: Description of viewer 1 Pixel_Min – minimum pixel value in frame- or image- data Pixel_Max – maximum pixel value Pixel_Black – if a pixel ≤ Pixel_Black then it is displayed as black (RGB 0, 0, 0) Pixel_White – if a pixel ≥ Pixel_Black then it is displayed as black (RGB 255, 255, 255) 45
Histogram’s presentation Relative Histogram Scale [H]=1000 means that that the distance depicted as “H” on the drawing matches 1% of total number of pixels. Respectively [H]=100 means that “H” matches 0.1% of pixels and [H]=500 means that “H” matches 0.5% of pixels.
Marker type “S” Displays local surround of selected location Figure184: Description of marker type "S" Marker type “R” Display profile chart of a row.
Marker type “C” Display profile chart of a column.
7. Operation (1) Recommend X-ray detector should be used at stable state within driving temperature range. Acquire the X-ray images after power on and 30 minutes warming up to obtain high quality images. The calibration should be performed every 6 months (2) Switching power on / off All connection should be done, before turn on the power. Press the power button by more than 3 sec, when power on/off. The green light of the LED indicator on the detector is on, the detector power is on.
8. Radio Frequency compliance (1) FCC Notice (U.S.A) Test standards - 47CFR Part 15.107 (b) / 47CFR Part 15.109 (g) Class A. - FCC Part 15 C Section 15.247, Operation within the bands 902–928 MHz, 2400–2483.5 MHz, and 5725–5850 MHz - FCC Part 15 C Section 15.407, Operation within the bands 902–928 MHz, 2400–2483.5 MHz, and 5725–5850 MHz FCC ID: QIIRY1012WGB 5.15- 5.25 GHz band is restricted to indoor operations only.
FCC CAUTION Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. This transmitter must not be co-located or operated in conjunction with any other antenna or transmitter. When installing it in a mobile equipment This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment and meets the FCC radio frequency (RF) Exposure Guidelines in Supplement C to OET65.
(2) IC Notice (CANADA) Test standards - ICES-003 Issue 4 - IC RSS-210 Issue 7, Operation within the bands 902–928MHz, 2400–2483.5 MHz, and 5725–5850 MHz - IC RSS-210 Issue 7, Operation within the bands 902–928 MHz, 2400–2483.5 MHz, and 5725–5850 MHz IC: 10742A-1012WGB This Class A digital apparatus complies with Canadian ICES-003 This device complies with Industry Canada licence-exempt RSS standard(s).
(3) R&TTE Notice (European Union) Test standards - EN 62311 - ETSI EN 301 489-1 - ETSI EN 301 489-17 - ETSI EN 300 328 - ETSI EN 301 893 53
9. Maintenance (1) Maintenance When the instrument is going to be cleaned, be sure to turn OFF the power of each instrument, and unplug the power cable from the AC outlet. Never use benzene, thinner or any other flammable cleaning agents. Otherwise, fire or electric shock may result.
ethanol, please also consult a specialist, because they may harm the CFRP plate. For safety reasons, be sure to turn OFF the power of the detector when the following inspections are going to be performed. Otherwise, it may result in electric shock. (3) Inspection In order to ensure that the instrument is used safely and normally, please be sure to inspect the instrument before use. If any problem is found during the inspection, please take measures indicated in this chapter.
(4) Marking and labeling symbols Symbols Meaning Caution : “Attention, see instructions for use” Alternate current Protective earth (Ground) Off (power : disconnect from the main switch) On (power : connect to the main switch) Warning Caution Note 56
Manufacturer Date of manufacture Serial number WEEE : Waste Electrical and Electronic Equipment Figure 21: Labeling symbols 57
Appendix Dimension [unit : mm] 58
Rayence Co., Ltd. 14, Samsung 1-ro 1-gil, Hwaseong-si, Gyeonggi-do, Korea www.rayence.com Rayence Co., Ltd. 14, Samsung 1-ro 1-gil, Hwaseong-si, Gyeonggi-do, Korea www.rayence.
