www.ramsetinc.
RAMSET Important Safety Requirements & Instructions....................................................................................1 Responsibilities of Installers and Technicians.....................................................................................2 Important Safety Requirements by UL Standards...............................................................................3 Classes of Vehicular Gate Operators................................................................................
RAMSET Responsibilities of installers and technicians RAM 3000 • 3100 • 3200 installation: • Read and understand the instruction manual before attempting any installation. • Do not exceed the equipment specifications. • Insure a safe and proper installation. • Install this equipment in accordance with the Ul 325 specifications. • Make sure to eliminate any pinch points existing on the installation. (ie. Rollers, arms…etc.
RAMSET rior to installation, the following must be P observed: (per UL 325.56.8.4). a) Install the gate operator only when: 1. The operator is appropriate for the construction of the gate and the usage Class of the gate, 2. All openings of a horizontal slide gate are guarded or screened from the bottom of the gate to a minimum of 4 feet (1.22 m) above the ground to prevent a 2 1/4 inch (57.
RAMSET RAM 3000 • 3100 • 3200 classes of vehicular gate operators Vehicular horizontal slide-gate operator (or system) - A vehicular gate operator (or system) that controls a gate which slides in a horizontal direction that is intended for use for vehicular entrance or exit to a drive, parking lot, or the like.
RAMSET RAM 3000 • RAM 3100 • RAM 3200 Model: ram 3000 RAM 3100 RAM 3200 Max. Gate Length: 22 feet 22 feet 22 feet Max. Gate Weight: 800 lbs. 1200 lbs. 1200 lbs. Continuous Continuous Continuous Cycles: Aerovox 65µƒ, 240 V, 50/60 Aerovox 65µƒ, 240 V, 50/60 Aerovox 65µƒ, 240 V, 50/60 Capacitor: HZ, protected S 1000AFC HZ, protected S 1000AFC HZ, protected S 1000AFC Commercial Commercial Com./Industrial Gold/Zinc plated Gold/Zinc plated Gold/Zinc plated 1/4” H.R. Metal 1/4” H.R.
RAMSET RAM 3000 • 3100 • 3200 Installation specifications Concrete PAD CONSTRUCTION: Dimensions given for the pad are based on soil bearing shear of 2000 P.S.F. These figures may have to be adjusted depending on local soil conditions. 1. Construct form for mounting pad according to dimensions shown in Figure 1 and 2. 2. Locate mounting pad according to dimensions given in illustration. 3. Level top edge of form. 4. Set reinforcing bars and wire mesh. 5. Allow pad to cure for 48 hours, and remove forms. 6.
RAMSET Figure 3 RAM 3000 • 3100 • 3200 GATE TRAVEL ADJUSTMENT hookup electrical power Figure 4 Outlet Leads Note: 15 amp wires connected to independent breaker. Gate travel is adjusted by loosening the limit Cams and adjusting them until proper gate travel has been achieved. Standard Installation for Gates from 8’ to 16’ in Length Figure 5 www.ramsetinc.
RAMSET RAM 3000 • 3100 • 3200 STANDARD INSTALLATION FOR GATES FROM 16’ TO 22’ IN LENGTH Figure 6 space required for a standard Gate in the open position Figure 7 8 www.ramsetinc.
RAMSET RAM 3000 • 3100 • 3200 Compact installation for gates up to 14’ in length Figure 8 Minimum space required for compact installation 20" minimum space required between, open gate and wall for this compact installation. Figure 9 www.ramsetinc.
RAMSET RAM 3000 • 3100 • 3200 SENSOR INSTALLATION Ramset Gate Operators should not be installed without non-contact sensing devices such as Loop Detectors, photo electric sensors or the equivalent. WARNING A non-contact sensor (photoelectric sensor or equivalent) and a contact sensor (edge device or equivalent) is required on each individual installation to comply with UL325. Reversing Loops on the ground floor, prevents gate from closing when vehicle is in loop area.
RAMSET Three pushbuttons are located under the dip switches for operation of the gate (see Figure 11). The opening, stop and closing buttons can be utilized to set limit switches and verify proper system operation when installing or servicing an operator. Opening Pressing this button will cause the gate to open. L.E.D.’s light up when Opening, Closing or Stopped Stop Pressing this button will cause the gate to stop moving.
RAMSET DIP SWITCH CONFIGURATION RAM 3000 • 3100 • 3200 Figure 13 “Intelligate” Control Board DIP SWITCH "A" Dip Switch "A" 1, 2 & 3; AUTOMATIC TIMER TO CLOSE GATE ‘0’ is “OFF” Switch 1 2 3 Gate Open Duration: 1 1 1 60 seconds 1 1 0 45 seconds 1 0 1 30 seconds 1 0 0 15 seconds Dip Switch "B" 3; “CONSTANT WARN” 0 1 1 10 seconds 0 1 0 05 seconds Used with JP2 “Relay Connections” : pins 7 & 8.
RAMSET DIP SWITCH "C" Sw. Dip Switch "C" 5; “CLOSE DELAY” One second delay on the closing of the gate. Function: OFF Normal Operation ON When power is lost, then regained, control board checks status of the gate. If open and safety devices are cleared, gate will close automatically. Dip Switch "C" 6; “OPEN DELAY” One second delay on the opening of the gate. Dip Switch "C" 7; “LEFT / RIGHT” Sw.
RAMSET RAM 3000 • 3100 • 3200 SAFETY Terminal strip Connection 14 Figure 14 www.ramsetinc.
Terminal strip Connections Terminal # 1 - Common: Low voltage common. Terminal # 2 - Rev loop: Stops the gate from closing. If the gate is open, it holds the gate open. If the gate is closing, it stops and reopens the gate. If the gate is closed, the gate will remain closed. The function can be altered with Dip Switch “C” 4 (see “Dip Switch Configuration”). Used with loop detectors, photo eyes, safety edges…etc. Becomes active with a closed contact to common. Terminal # 3 - Close: Closes the gate.
RAMSET RAM 3000 • 3100 • 3200 ramset “Intelligate” Control Board Introduction: Ramset’s “Intelligate” Control Board works with Sliding, Swinging and Overhead vehicular gate operators. It is controlled by a programmable microprocessor that reads and precisely executes all functions of the Control Board. The Control Board is powered by a separate mounted 24 VAC transformer. This allows no necessary board modifications between 110 VAC and 220 VAC single-phase applications.
RAMSET JP9 - Input Power: 1,2) 24 VAC power. Connection from external transformer to power Control Board. JP3 - 3 Button: 1) Open 2) Stop 3) Close 4) Common Used with a 3-button station to open, stop, and close the gate. The open and close are normally open connections and the stop is a normally closed connection, remove jumper wire when connecting 3 button station. Common and stop are also used with a photo eye used to protect the backplane of the operators.
RAMSET RAM 3000 • RAM 3100 • RAM 3200 RAM 3000 • 3100 • 3200 parts Diagram 52 Figure 16 35 50 16 51 42 46 45 48 40 43 44 41 47 39 15 33 49 24 27 36 25 26 28 3 38 9 5 29 18 6 21 1 30 7 12 2 34 11 13 10 4 22 8 19 31 37 14 17 32 23 32 20 19 18 www.ramsetinc.
RAMSET bill of materials for: Ram 3000 - RAm 3100 - ram 3200 part # 1 800-00-05 2 PART DESCRIPTION RAM 3000 RAM 3100 RAM 3200 Chassis 1 1 1 800-00-20 Chassis Back Channel 1 1 1 3 800-02-00 Gear Reducer—Size 40, Ratio 40:1 1 1 1 4 800-02-07 Size 40, Ratio 40:1—Size 70, Ratio 30:1 1 1 1 5 800-04-10 Motor, Standard—120VAC 1/2 HP 1 6 800-04-12 Motor, Standard—120VAC 3/4 HP 7 800-04-13 Motor, Standard—220VAC 1 HP 8 800-06-02 Sprocket—35B17 x 1/2” (2 1/4” OD) 1 1 1 9
RAMSET bill of materials for: Ram 3000 - RAm 3100 - ram 3200 part # 38 800-75-05 39 RAM 3000 • 3100 • 3200 Item 20 PART DESCRIPTION RAM 3000 RAM 3100 RAM 3200 ACCESS DOOR ASSEMBLY 1 1 1 800-16-00 Access Door, Stainless Steel 1 1 1 40 800-18-00 Key, Access Door—#313 2 2 2 41 800-18-01 Lock Assembly—For #313 Key 1 1 1 42 800-75-50 1 1 1 43 800-28-35 Release, lever handle—5/8” - 11 x 1 3/4” 1 1 1 44 800-50-00 Clamp, Release—Back 1 1 1 45 800-50-01 Clamp, Rele
RAMSET TROUBLESHOOTING Table SOLUTION POSSIBLE CAUSES NO LIGHTS ARE 'ON'. 1. Circuit breaker popped. 2. 1/2 amp. fuse blown. 3. Power supply damaged on Control Board. 1. Reset circuit breaker. 2. Replace 1/2 amp. fuse. 3. Return Control Board for repair. GATE MOVES A COUPLE OF FEET AND THEN REVERSES. 1. E.R.D. too sensitive. 1. A) for 1/2 hp motors: turn dip switch "A" 4 'On'. "EXIT" L.E.D. IS ALWAYS 'ON'. 1. Faulty accessory connected to the "Exit". 1.
RAMSET RAM 3000 • 3100 • 3200 Gate entrance Safety Precautions WARNING: 1. Never let children operate or play with gate controls. Keep the controls away from children. 2. The entrance is for vehicles only. Pedestrians should use a separate entrance. 3. Always keep people, children and objects away from the gate while the gate is in operation. No one should cross the area of a moving gate. 4.
Important information for the homeowner Ask your technician about all the features of our new Ramset operator. Safety devices, such as reverse loops, phantom loops, photo eyes, or miller edges must be installed on your gate before the operator may be used. Ask your technician which safety devices best suit your safety needs. Read your warranty certificate and fill out your warranty extension card.
RAMSET RAM 3000 • 3100 • 3200 Ramset Optional Accessories Fire Box LCD-KP liquid Crystal Display-Keypad 1,024 Codes 5,112 Event Log LCD Display 7-Day Timer Time Zones Latching Stainless Steel Faceplate Allows the fire department to open the gate in the case of an emergency. Post Mounts 1/4” angle iron flats. 3/16” square tubing legs. Used to mount the operator off the ground. Magnetic Lock 12/24V DC. 1100 lb holding force. Secures the gate(s) closed.
www.ramsetinc.
9116 De Garmo Ave. Sun Valley, CA 91352 Tel: (818) 504-2533 • Fax: (818) 504-1141 www.ramsetinc.