QuickMount® JAYBOX INSTALLATION MANUAL INSTALLATION © 2022 IRONRIDGE, MANUAL INC. VERSION 1.
Contents IMPORTANT SAFETY INSTRUCTIONS 1 A. SAVE THESE INSTRUCTIONS 1 B. SAFETY WARNINGS AND CAUTIONS 1 WARNINGS 2 CAUTIONS 2 RATINGS 3 MARKING 3 PRODUCT OVERVIEW 4 INSTALLATION PREPARATION 5 RAIL INSTALLATION 6 DECK INSTALLATION 7 DECK INSTALLATION(CONT) 8 PASS THROUGH 8 RAIL INSTALLATION 8 DISCLAIMER IMPORTANT SAFETY INSTRUCTIONS This product has been designed and tested to national safety requirements to ensure your personal safety.
WARNINGS Contents AND CAUTIONS WARNINGS ➢ ➢ ➢ ➢ ➢ ➢ ➢ ➢ ➢ ➢ ➢ ➢ ➢ Ensure all electrical conductors are at zero voltage potential before installing or servicing this unit. Never break contact on a circuit without using the appropriate disconnect device. Follow established lockout-tagout procedures for all electrical conductors prior to servicing. Photovoltaic systems produce potentially lethal electrical energy when exposed to light.
RATINGS UL 1741 LISTED #5021605 Photovoltaic Junction Box Conforms to UL STD 1741 and Certified to CSA STD C22.2 No. 107.
PRODUCT OVERVIEW The QuickMount™ JayBox Photovoltaic Junction Box is designed to secure to either the rail or on asphalt shingle roofs for optimal roof placement. In addition, the Deck Mounted Junction Box allows for waterproof pass-through from the Junction Box to the attic. The enclosure is made from highly durable and weather resistant engineered polymer with excellent cold impact resistance, fire resistance and a wide operating temperature range.
INSTALLATION PRODUCT OVERVIEW PREPARATION A. DRILL THE BOX Prior to installation, use step drill bit to place pass through holes for conduits or water-tight connectors. Drill bit starter locations are provided on the sides and front of enclosure. Do not install conduit facing up roof. Drill Starter Locations Side View Front View B. OPTIONAL DIN 3 RAIL INSTALLATION (USER SUPPLIED) If installing your own Din 3 Rail, using standard 35mm x 7mm Din 3 Rail is recommended.
RAIL INSTALLATION A. INSTALL RAIL HANGERS Insert Rail Hangers onto rear of enclosure at locations provided. ➢ Rail Hangers will click when fully seated. B. MOUNT TO RAIL Use rail-specific MLPE mounting hardware to attach Rail Hangers to rail. Ensure junction box is pushed as close to the rail as possible. Torque to 80-in lbs(1/2" or 7/16" socket), do not overtighten. ➢ If installing in areas with ground snow loads greater than 40 psf, install JayBox directly next to module frame edge. C.
DECK MOUNTED INSTALLATION A. LOCATION 1. Locate the Junction Box during the system design process to ensure optimal placement and compliance to permit requirements. It is acceptable to install the Junction Box under a PV module. To service the PV system, it is important to have access to the Junction Box after the installation. When installing the Junction Box under a module, consider placing it under the last module in a string or under a module that is easy to lift out of position for access. 2.
INSTALL JAYBOX ON FLASHING Align sealing oval of box to align with mating feature on flashing. An EPDM foam gasket is pre-installed to the underside of the junction box to seal the flashing to the box without the need for additional sealant. Secure with supplied #12 x 1-¾" deck screws (2x) until the junction box is pulled tight to the flashing. Do not over-tighten screws to avoid stripping screws in OSB.
