User's Manual

ManualsBrandsQuantum ManualsStorageQuantum 7100

Document 6241100-03, Ver. 3, Rel. 1, August 2001 1

Quantum|ATL 7100 Series

Library Unpacking Instructions

Introduction 3

Optional Cable Cover...................................................................................3

Selecting an Installation Location 4

Floor Space.....................................................................................................4

Floor Clearance..............................................................................................4

Floor Strength, Inclination, and Characteristics .......................................5

Power and Grounding..................................................................................5

Environmental Conditions...........................................................................5

Preparing for the Installation 6

Providing the Necessary Tools and Equipment.......................................6

Taking ESD Precautions...............................................................................6

Unpacking the Library 7

Receiving the Library....................................................................................7

Unpack the Library.......................................................................................7

Checking the Packing List..........................................................................11

Positioning the Library...............................................................................11

Installation Procedures 13

Removing the Internal Packing Materials...............................................13

Storing the Shipping Materials..................................................................15

Leveling the Library....................................................................................16

Summary of content (16 pages)

PAGE 1
Quantum|ATL 7100 Series Library Unpacking Instructions Introduction 3 Optional Cable Cover ...................................................................................3 Selecting an Installation Location 4 Floor Space .....................................................................................................4 Floor Clearance ..............................................................................................4 Floor Strength, Inclination, and Characteristics ..................
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Quantum|ATL 7100 Series Library Unpacking Instructions Document 6241100-03, Ver. 3, Rel.
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Quantum|ATL 7100 Series Library Unpacking Instructions Document 6241100-03, Ver. 3, Rel. 1 August 2001 Introduction 0 This document explains how to unpack the crate containing the Quantum|ATL 7100 Series library, an automated storage and retrieval system (see figure 1). After completing the instructions in this booklet, perform the set up procedure using the instructions in the Quantum|ATL 7100 Series Library Facilities Planning and Installation Guide.
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Quantum|ATL 7100 Series Library Unpacking Instructions Document 6241100-03, Ver. 3, Rel. 1 August 2001 Selecting an Installation Location 0 When choosing an installation site for the library, consider the following requirements: Floor Space 0 • Floor space • Floor clearance • Floor strength and inclination • Power and grounding • Environmental conditions The Quantum|ATL 7100 series library requires over 2 ft. of open floor space around the entire unit (see figure 2).
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Quantum|ATL 7100 Series Library Unpacking Instructions Document 6241100-03, Ver. 3, Rel. 1 August 2001 Floor Strength, Inclination, and Characteristics 0 The floor at the installation site must be rated at 250 lb/ft2 (1221 kg/ m2). This is sufficient to support a fully loaded Quantum|ATL 7100 Series library. The floor must be level to within 0.25 inch (6.4 mm) over a 6-foot-by-6foot (1.83-meter-by-1.83-meter) area. The floor at the installation site must be uncarpeted and free of defects.
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Quantum|ATL 7100 Series Library Unpacking Instructions Document 6241100-03, Ver. 3, Rel.
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Quantum|ATL 7100 Series Library Unpacking Instructions Document 6241100-03, Ver. 3, Rel. 1 August 2001 Unpacking the Library 0 This section explains how to unpack the library and move it to its installation location. The following are the major steps in this section: • Receiving the library • Unboxing the library • Checking the packing list • Positioning the library Note: Receiving the Library 0 Inspect the shipping pallet and carton for damage that may have occurred during shipment.
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Quantum|ATL 7100 Series Library Unpacking Instructions Document 6241100-03, Ver. 3, Rel. 1 August 2001 Figure 4 Minimum Floor Space Requirements— Unpacking Site Library Pallet Ramp extension Unloading area (minimum) 10 ft (3.05 m) 40 in (1.02 m) 37 in (94 cm) 24 in (61 cm) 2 Cut the two steel bands that secure the library and packing material to the pallet (see figure 5).
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Quantum|ATL 7100 Series Library Unpacking Instructions Document 6241100-03, Ver. 3, Rel. 1 August 2001 3 If the optional cable cover is included: • Remove the cable cover box from the top of the library. • Set the cable cover box aside. • Refer to the Quantum|ATL 7100 Series Cable Cover Installation Instructions to install the cable cover. 4 Cut the two steel bands that secure the cardboard box to the pallet. 5 Lift the box top straight up and off the cardboard box (see figure 6).
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Quantum|ATL 7100 Series Library Unpacking Instructions Document 6241100-03, Ver. 3, Rel. 1 August 2001 11 Remove the stop block. Figure 7 Removing the Accessories Tray and Stop Block Accessories tray Foam cap Stop block 12 Pull the two ramp extensions out from under the library (see figure 8). 13 Secure the ramp extensions to the pallet using the Velcro straps. 14 Carefully cut the shipping bag along the heat-seal seam (see figure 8.
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Quantum|ATL 7100 Series Library Unpacking Instructions Document 6241100-03, Ver. 3, Rel. 1 August 2001 Figure 8 Ramp Extensions Heat seal seam Ramp extensions Checking the Packing List 0 After you finish unpacking the library, check the packing list to verify that you have received all library components and accessories. If any part is missing or damaged, contact your authorized reseller.
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Quantum|ATL 7100 Series Library Unpacking Instructions Document 6241100-03, Ver. 3, Rel. 1 August 2001 Figure 9 Leveling Feet 4 Using two people, carefully wheel the library out of the shipping bag and down the ramp. Caution: When maneuvering the library, do not push on nonstructural features (see figure 10). Figure 10 Nonstructural Features Drive access door and handle Storage array door Storage array door handle 5 Roll the library to the final installation area.
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Quantum|ATL 7100 Series Library Unpacking Instructions Document 6241100-03, Ver. 3, Rel. 1 August 2001 Installation Procedures 0 This section explains how to unpack the library’s internal packing materials and prepare it for installation.
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Quantum|ATL 7100 Series Library Unpacking Instructions Document 6241100-03, Ver. 3, Rel. 1 August 2001 Figure 11 Access Doors Load port door Storage array door Front door Drive access door 5 Remove the tie wraps from the robotics area (see figure 12): a Remove the tie wrap that secures the gripper. b Remove the tie wrap that secures the horizontal carriage assembly to the library frame. Note: Do not cut the tie wraps.
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Quantum|ATL 7100 Series Library Unpacking Instructions Document 6241100-03, Ver. 3, Rel. 1 August 2001 6 Remove the internal packing material (see figure 13): a Remove the horizontal carriage tie wrap. b Gently raise the extension axis assembly. c Remove the vertical axis packing block. d Gently push the carriage assembly toward the front of the library. e Remove the horizontal axis packing block. f Lower the extension axis to the floor of the library.
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Quantum|ATL 7100 Series Library Unpacking Instructions Document 6241100-03, Ver. 3, Rel. 1 August 2001 Leveling the Library 0 To level the library: 1 Lower each foot of the library until it makes contact with the floor (see figure 9). 2 Apply a 1/4 turn clockwise with the open-end wrench to tighten each foot against the floor. 3 Center a carpenter’s level on the top front edge of the library. 4 Check the gauge on the level. If the front of the library is level, go to the next step.