Installation and Operating Data Installation and Operation Manual Water Purification System Power Center and Cell Kit For use with H0573500- WARNING FOR YOUR SAFETY - This product must be installed and serviced by a professional pool/spa service technician. The procedures in this manual must be followed exactly. Failure to follow warning notices and instructions may result in property damage, serious injury, or death.
Page Table of Contents Section 1. Safety Information........................ 4 Section 2. System Description....................... 2.1 Electrical Specifications................ 5 6 Section 3. Installation Instructions Model PureLink AP700 and AP1400....... 3.1 Materials and Tools....................... 3.2 Plumbing Configurations.............. 3.2.1 Recommended Plumbing Configuration........................ 3.2.2 Alternate Plumbing Configurations...................... 3.
Page Section 1. Important Safety Instructions READ AND FOLLOW ALL INSTRUCTIONS LIRE LA NOTICE TECHNIQUE. All electrical work must be performed by a licensed electrician and conform to all national, state, and local codes. When installing and using this electrical equipment, basic safety precautions should always be followed, including the following: DANGER To reduce the risk of injury, do not remove the suction fittings of your spa or hot tub.
Page WARNING Prolonged immersion in hot water may induce hyperthermia. Hyperthermia occurs when the internal temperature of the body reaches a level several degrees above the normal body temperature of 98.6° F. The symptoms of hyperthermia include dizziness, fainting, drowsiness, lethargy, and an increase in the internal temperature of the body.
Page WARNING To avoid injury ensure that you use this control system to control only packaged pool/spa heaters which have builtin operating and high limit controls to limit water temperature for pool/spa applications. This device should not be relied upon as a safety limit control. CAUTION A terminal bar marked "GROUND" is provided within the power center.
Page Section 2. System Description ORP Unit (Control Signal from ORP Unit to ORP Interface/Aux Board) Options List 1. ORP/External Control Interface 2. ORP/Freeze Control Unit 3. Heater AquaLink RS PureLink Power Center Heater Pump Filter Detail A Preferred Flow/Salinity Sensor Detail B Not Preferred Detail C Hazardous AquaPure Pool Intake Cell Pool Return Figure 1. Spa Intake Spa Return Typical PureLink Installation With Options 2.
Page The PureLink electrolytic cell contains bipolar electrodes which perform the electrolysis and produce chlorine when energized with DC current. Chlorine is generated as pool water containing salt passes through the cell. The chlorine production can be varied by either adjusting the Chlorine Production Level on the power center or by varying the number of hours the PureLink is on each day. The PureLink automatically cleans the Cell electrodes once every 3 hours by reversing polarity.
Ribbon Cable to Back PCB BLK RED YEL GRN Page 4 3 2 1 Flow Salinity Sensor PureLink Front PCB Secondary PRIMARY PureLink Back PCB Black/White 24 VAC SECONDARY VAC Primary B Front PCB Shown removed from the Power Center. Front PCB Located in front of Back PCB and behind AquaLink RS PCB Green J1 Wiring Harness to PureLink Cell DC Cord (22-30 VDC) Filter Pump Relay J3 J2 Aux.
Ribbon Cable to Back PCB BLK RED YEL GRN Page 10 4 3 2 1 Flow Salinity Sensor AquaLink RS ORP Test 24 VAC Switches Ribbon Cable from Front PCB PureLink Front PCB Blk Secondary PRIMARY PureLink Back PCB Black/White 24 VAC SECONDARY VAC Primary B Front PCB Shown removed from the Power Center. Front PCB Located in front of Back PCB and behind AquaLink RS PCB Green J1 Wiring Harness to PureLink Cell DC Cord (22-30 VDC) Filter Pump Relay J3 J2 Aux.
Page 11 Section 3. Installation Instructions Model PureLink AP700 and AP1400 3.1 Materials and Tools NOTE Salt not included. See pages 18 - 21. Installation Materials Furnished Tools Needed for Installation PureLink with AP700/AP1400 Kits Tape Measure (1 ea.) Electrolytic Cell Phillips & Flathead Screwdrivers (2 ea.) 2” PVC Unions with O-rings Pliers (1 ea.) PVC Tee for Sensor Mounting Hacksaw (1 ea.) Roll Teflon Tape Voltmeter to determine line voltage of AC wiring to power supply (1 ea.
Page 12 Heater Detail A Preferred Detail B Not Preferred Cell Sensors Detail C JANDY Hazardous Pool Return Figure 3. Spa Return Recommended Plumbing Configuration with Cell and Sensors #1, Top View Jandy Valve Actuator (JVA) Sensors Heater AquaPure Detail A Preferred Detail B Not Preferred Cell Mounted Vertically Detail C Hazardous Pool Return Spa Return Ground Figure 4. 3.2.
Page 13 AquaLink RS PureLink Power Center Cell Detail A Preferred Heater Detail B Not Preferred Sensors Detail C Hazardous JANDY JANDY Pool Return Figure 5. Spa Return Alternate Plumbing Configuration with Cell and Sensors, Without Spa Bypass for Spillover, Top View AquaLink RS PureLink Power Center Sensors Cell Heater Spa Bypass for Spillover Detail A Preferred Detail B Not Preferred JANDY JANDY Detail C Hazardous Figure 6.
Page 14 WARNING AVOID HAZARDOUS PLUMBING: Do not mount the Flow/Temp/Salinity Sensor and Cell as shown in Figures 7 and 8. If a valve is located improperly between the flow/temp/salinity sensor and the electrolytic cell, it may cause the cell to operate without water flow through the cell which can create a HAZARDOUS condition. Sensors AquaPure Heater Pool Return Figure 7.
Page 15 3.3 Installing AquaLink RS PureLink Power Center Note The Power Center should be located at or near the equipment pad. CAUTION The Power Center is not to be considered as suitable for use as Service Equipment. Therefore, it is required to have the appropriate means of disconnection, circuit isolation, and/or branch circuit protection installed upstream of the Power Center. 1. Locate the Power Center at least five (5) feet or more away from pool/spa and five (5) feet off the ground.
Page 16 4. Reinstall the mounting brackets to the top and bottom of the back of the Power Center using the four (4) screws that were removed in Step 2. Ensure that the brackets are rotated from the original shipping position (see Figure 11). Reinstall Mounting Brackets (Ensure to Rotate from Original Shipping Position) Figure 11. 5. Reinstall Mounting Brackets on Power Center Hang the Power Center on the surface using the three (3) holes drilled in Step 3.
Page 17 3.5 Installing the PureLink Cell and Flow/Temp/Salinity Sensor NOTE: Maximum operating Pressure is 517 kPa or 75 PSI - Minimum Flow Rate is 20 GPM (76 LPM). 1. Be sure pool pump is turned off. WARNING ATTENTION INSTALLER: If The Flow/Temp/Salinity Sensor is not installed properly, it may allow the Cell to operate without water flow. This would cause a buildup of flammable gases resulting in a HAZARDOUS Condition. • Mount as shown in Figure 12 Detail A.
Page 18 WARNING Do not operate the electrolytic cell without water circulation. A buildup of flammable gases will result in hazardous conditions. 2" PVC Union Sometimes Not Covered 2" x 2" x 1-1/2 " PVC TEE Detail A Preferred Cell From Pump Teflon Tape Flow Sensor Face Must Be Clean Figure 12. Connector Detail B Not Preferred Hazardous Flow/Temp/Salinity Sensor DC Cord Plug is Connected to Terminal Studs PVC Union O-Ring Seal 2" PVC Union and 2" Nut 2" x 2" x 1½" PVC TEE Figure 13.
Page 19 10. Plug the DC cord into the Cell stud terminals protruding from the Cell top (see Figure 13). The DC cord can be plugged into the cell in either direction. 11. Connect the DC cord to the Power center. Feed the DC cord through the same strain relief fitting as the Flow/Temp/Salinity Sensor. Plug the DC cord into the two spade connectors of the wiring harness located in the low voltage raceway of the power center, see Figure 2.
Page 20 Transceiver J-box for PDA (Pool Digital Assistant) All Button OneTouch or BLK RED GRN YEL Red, 4-Pin Terminal Bar RED BLK YEL GRN AquaLink RS Behind PCB Support Plate 4 3 2 1 Test Switches Flow Sensor Test Points A to K Aux Board R H S ORP Red BLK YEL GRN 24 VAC AquaLink RS Front PCB Reverse Side AquaPure or PureLink Power Center Figure 15. Wiring a PureLink Control System Network Section 4.
Page 21 CAUTION Never use dry acid to adjust pH in arid geographic areas with excessive evaporation and minimal dilution of pool water with fresh water. A buildup of by-products can damage the electrolytic cell. 4.3 Selecting Model Size Model PureLink700 Model PureLink1400 Chlorine Production Chlorine Production 283 gm (0.625 lbs) per 24 Hour period. Residential Pools 567 gm (1.25 lbs) per 24 Hour period. Residential Pools One (1) unit per 57 m (up to 15,000 gal) pool (year round use).
Page 22 7. Total Dissolved Solids (TDS) Adding salt to pool water will raise the TDS level. While this does not adversely affect the pool water chemistry or clarity, the pool water professional testing for TDS must be made aware salt has been added for the AquaPure system. The individual performing the TDS test will then subtract the salinity level to arrive at the correct TDS level. 8. New Pool Water in a recently filled or newly refinished pool may contain undesirable matter.
Page 23 4.7.2 How Much Salt to Use? Use Table 1 to determine how much salt will be needed. Most pools contain some salt depending on the water source and chemicals used for sanitizing. If the AquaPure has not been wired and turned on yet, a hand held meter calibrated for NaCl (salt) can be used to determine the existing salt concentration of the water. If the AquaPure is wired in (connected), use it to determine the salinity. Set Chlorine Production to 00%.
Page 24 Table 1. Salt Conc. Before Addition 0.00 g/L 0.25 g/L 0.50 g/L 0.75 g/L 1.00 g/L 1.25 g/L 1.50 g/L 1.75 g/L 2.00 g/L 2.25 g/L 2.50 g/L 2.75 g/L Approximate Pounds (kg) of Salt Needed to Obtain 3.
Page 25 Table 3. Stabilizer Level Before Addition Approximate Amount of Chlorine Stabilizer (Cyanuric Acid) Needed to Obtain 75 PPM 38 m3 (10,000) 45 m3 (12,000) 53 m3 (14,000) 60 m3 (16,000) Pool 68 m3 (18,000) Size 76 m3 (20,000) (US gallons) 83 m3 91 m3 (22,000) (24,000) 0.00 PPM 2.8 kg (6.25 lbs) 3.4 kg (7.50 lbs) 4 kg (8.75 lbs) 4.5 kg (10.0 lbs) 5 kg (11.25lb) 5.7 kg (12.5 lbs) 6.2 kg (13.75 lbs) 10 PPM 2.5 kg (5.40 lbs) 2.9 kg (6.50 lbs) 3.5 kg (7.60 lbs) 3.9 kg (8.60 lbs) 4.
Page 26 Section 5. Operating Instructions Note The AquaPure Control Panel is located inside the AquaLink RS PureLink Power Center. To access the AquaPure Control Panel at the Power Center, open the door to the Power Center. On the Control Access Panel, remove the two screws that are marked Access to AquaPure PCB. Please note that the AquaLink RS PCB is mounted on the Control Access Panel. Carefully, lower the Control Access Panel until the hinged tabs stop.
Page 27 5.2 Reading the Display Cell On The CELL ON indicator shows that the cell has been turned on by the AquaPure. Some reasons for the CELL ON indicator not being on during normal operation, are: CHLORINE PRODUCTION set to 00%, CHLORINE PRODUCTION set to less than 100% and Cell Resting appears during cell rest period, NO FLOW condition, two minutes before automatic cleaning cycle, Low temperature cut off has been activated, or a service related problem such as a salinity level below 2.
Page 28 Beeper Control Beeper operation and volume control can be adjusted. To adjust volume control, press and hold the TEMPERATURE button for 15 seconds. The system will beep once when pressed, once after 10 seconds and once after 15 seconds. Release the key after the third beep. Press the SALINITY button within 5 seconds to enter the temperature change screen. The system will display a ‘1’ followed by ‘F’ or ‘C’. Press the TEMPERATURE button to move to the second parameter screen.
Page 29 5.4 Startup 5.4.1 Shocking Shocking (Super Chlorination) is recommended before pool startup. Start out with good pool water from the beginning. The AquaPure will build up a sufficient level of chlorine for sanitation in several hours. However, if pool water has a high demand from the startup the AquaPure will not be able to produce enough chlorine to reach break point chlorination. So, it is best to super chlorinate from an outside source at the time of pool startup.
Page 30 5.6 Recommendations DO List • Read and keep your manual in a safe place. • Increase Chlorine Production before party time and return to normal afterwards. • Increase Chlorine Production when temperature goes up. • Increase Chlorine Production when number of guests goes up. • Use Stabilizer (Cyanuric Acid) to stabilize Chlorine in Pool. • Mount Power Center in shade or out of the direct sunlight whenever possible.
Page 31 Section 6. User Maintenance Instructions The following information describe how to care for your AquaPure. 6.1 Daily None. 6.2 Weekly 1. Chlorine Test. Test pool water chlorine level with a reliable test kit. Maintain ideal range by adjusting the AquaPure chlorine production rate using Section 5.4, Startup. Recommended Free Chlorine is 1-3 PPM. Note It is recommended that chlorine test samples be taken from two places, one at the pool return line, the other well away from the pool return line.
Page 32 “Scale” is a white crusty deposit that forms in excessively hard water or from pool water that is out of balance and in a scaling condition. Following the installation of the AquaPure, check the cell once a month for several months. If the cell is clean, replace and re-check at the end of each swimming season. If the cell shows excessive scaling, go on to Step 2, Acid Wash Cleaning. 2. Acid Wash Cleaning.
Page 33 6.6 Winterizing Very little chlorine is needed in cold water. Below 51 degrees Fahrenheit, chlorine production is not permitted; operating the chlorinator in cold water might result in over-chlorinated pool water. If more chlorine is needed, activating the “Boost” mode will override this cold water feature allowing chlorine production for 24 hours of operation. See Section 5.1, Using the Front Panel Controls.
Page 34 Section 7. Troubleshooting NOTE: Turn off power to unit prior to attempting service or repair. 7.1 Problems and Corrective Action Problem Possible Cause Corrective Action Low or no chlorine. Low stabilizer (cyanuric acid) level in pool water. Add stabilizer to maintain 50 - 75 PPM per pool professional’s recommendations. See Section 4, Table 3, Stabilizer Chart. Insufficient operating hours of the AquaPure unit. Increase the AquaPure operating time per day.
Page 35 Corrective Action Problem Possible Cause “Cell On” indicator does not come on. Chlorine Production set to 00%. Adjust CHLORINE PRODUCTION to desired Percentage. If No Flow also…. Insufficient water flow. Cell is plugged with debris, pump has lost prime. Remove obstruction and/or clean cell. See Section 6.4, Electrolytic Cell Cleaning. Prime pump if necessary. If No Flow also…. Flow/Temp/Salinity Sensor not plugged in. Plug in Flow/Temp/Salinity Sensor. See Section 2, Figures 2a and 2b.
Page 36 Problem Possible Cause Corrective Action “Service” Indicator On. Low salt level in pool water. Test salinity. Add salt as described in Section 4.7. Cell requires cleaning. Refer to Maintenance Procedure for acid wash cleaning. See Section 6.4, Step 2. Cell not working properly after cleaning Contact your authorized service representative. DC power cord not properly connected to the cell. Check connection. Check for dirt or corrosion around DC cord contacts at Cell.
Page 37 7.2 Service Codes Code Number Possible Cause Corrective Action 120 Low current in forward direction to Cell 1. Clean cell if necessary (see Section 6.4) 2. Check DC Cord. 121 Low current in reverse direction to Cell 1. Clean cell if necessary (see Section 6.4) 2. Check DC Cord. 123 Extremely Low current to Cell 1. Clean or replace cell if necessary (see Section 6.4) 2. Check DC Cord. 124 Higher than normal Current to Cell Contact a pool professional.
Page 38 Section 8. Temperature Conversion To display Celsius or Fahrenheit on the digital display. 1. Press and hold button D for 15 seconds (third beep). 2. Within 5 seconds, momentarily press C to enter the Fahrenheit/Celsius change mode. 3. To toggle between Celsius and Fahrenheit, press A or B. 4. Confirm by momentarily pressing C. The change will be stored in permanent memory. NOTE: The Boost mode will normally be activated if the Boost button D is depressed for 10 seconds.
Page 39 Section 9. AP700 and AP1400 Exploded Views and Replacement Kits 9.1 AquaLink RS PureLink Power Center Replacement Parts Dwg. # Kit # Description Qty.
Page 40 9.2 2” PVC Union, Electrolytic Cell Replacement Parts Dwg. # 1 Kit # R0412400 Description Qty.
Page 41 Notes
Page 42 Notes
Page 43
LIMITED WARRANTY Thank you for purchasing Jandy® pool and spa products. Jandy Pool Products, Inc. warrants all parts to be free from manufacturing defects in materials and workmanship for a period of one year from the date of retail purchase, with the following exceptions: • AquaLink® RS units installed with Jandy Surge Protection Kits will be covered for two years. • NeverLube® valves are warranted for the life of pool and/or spa on which they were originally installed.
