¨ Model No. PFSY92080 Serial No. The serial number is found in the location shown below. Write the serial number in the space above. USERÕS MANUAL Serial Number Decal QUESTIONS? As a manufacturer, we are committed to providing complete customer satisfaction. If you have questions, or if there are missing or damaged parts, we will guarantee complete satisfaction through direct assistance from our factory. TO AVOID UNNECESSARY DELAYS, PLEASE CALL DIRECT TO OUR TOLL-FREE CUSTOMER HOT LINE.
Table of Contents Important Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Before You Begin Thank you for selecting the versatile PROFORM¨ 920 Home Gym System. The PROFORM¨ 920 offers a selection of weight stations designed to develop every major muscle group of the body. Whether your goal is to tone your body, build dramatic muscle size and strength or improve your cardiovascular system, the PROFORM¨ 920 will help you to achieve the results you want. Customer Service Department toll-free at 1-800-9993756, Monday through Friday, 6 a.m. until 6 p.m.
Assembly Note: This introduction will save you more time than it takes to read it! Identifying Parts To help you identify the small parts used in assembly, we have included a PART IDENTIFICATION CHART located in the center of this manual. Place the chart on the floor or work table and use it to quickly identify different parts as you open the packages for each step. Note: Some small parts may have been pre-attached for shipping. If a part is not in the parts bag, check to see if it has been pre-attached.
1 Frame Assembly 1. Before beginning, make sure that you have read and understood the information on page 4. 24 5 Locate and open the parts bag labeled ÒFRAME ASSEMBLY.Ó Press a 2Ó Square Inner Cap (24) into each end of the Stabilizer (5). Insert two 3/8Ó x 2 3/4Ó Carriage Bolts (20) up through the holes in the Stabilizer and place it flat on the floor. 2. Press a 2Ó Square Inner Cap (24) into the end of the Butterfly Base (8).
5. Slide the Press Upright (3) onto the indicated 5/16Ó x 2 1/2Ó Carriage Bolts (22) in the Press Base (4). Tighten a 5/16Ó Nylon Locknut (68) onto each Carriage Bolt. 5 Bracket Bracket Note: The Press Upright (3) must be leaning towards the center of the unit with the two brackets oriented as shown. 3 68 68 4 22 6. Slide the Butterfly Upright (2) onto the indicated 5/16Ó x 2 1/2Ó Carriage Bolts (22) in the Butterfly Base (8). Hand tighten a 5/16Ó Nylon Locknut (68) onto each Carriage Bolt.
. Position two Weight Bumpers (19) over the indicated holes in the Stabilizer (5). 7 Insert both Weight Guides (23) through the Weight Bumpers (19) and the holes in the Stabilizer (5). 76 23 26 See the inset drawing. Press two Round Weight Inserts (76) into the indicated holes in each Weight (26). Make sure the large pin groove is pointed downward, as shown. 3 Slide all of the included Weights (26) onto the two Weight Guides (23). Make sure the Weights are oriented correctly.
10. Attach the upper ends of the Weight Guides (23) to the welded bushing underneath the Top Frame (1) with a 5/16Ó x 6 1/2Ó Bolt (89) and a 5/16Ó Nylon Locknut (68). Tighten the Nylon Locknut fully. 10 1 23 68 Welded Bushing 89 11. Slide the Press Seat Upright (37) onto the 5/16Ó x 2 1/2Ó Carriage Bolts (22) in the Press Base (4). Hand tighten a 5/16Ó Nylon Locknut (68) onto each Carriage Bolt. Do not tighten the Nylon Locknuts yet.
14. Press a 2Ó Square Inner Cap (24) into the lower end of each Press Arm (46 and 47). 14 Press a 1Ó Round Inner Cap (88) into the side of each Press Arm. 12 Identify the Right Press Arm (47). It has a Locking Pin (98) mounted on the upper end. 50 Attach the Right Press Arm (47) to the Press Frame (12) with two 3/8Ó x 2 3/4Ó Bolts (18) and two 3/8Ó Nylon Locknuts (50). Attach the Left Press Arm (46) in the same manner.
17. Lubricate both axles on the Top Frame (1). 17 B Identify the Right Arm (80) and the Left Arm (81) by noting the position of the welded bracket (A) on each Arm. Arm identification is very important for this step. Place a Weld Cover (63) on top of the Right Butterfly Arm (80) in the location shown. Slide the Right Butterfly Arm onto the right axle. Note: Be careful not to confuse the Right and Left Arm.
19. Wrap the High Cable (73) around a 3 1/2Ó Pulley (35) in the direction shown. 19 1 73 Slide the 3 1/2Ó Pulley (35) onto a 3/8Ó x 5Ó Bolt (42). Slide a Cable Trap (44) onto the Bolt. 42 35 Slide the Bolt into the indicated hole in the Top Frame (1). Thread a 3/8Ó Nylon Locknut (50) a couple of turns onto the Bolt to prevent it from sliding out during the following steps. 44 50 20. Route the High Cable (73) in between the two Weight Guides (23).
23. Remove the 3/8Ó Nylon Locknut (50) attached to the 3/8Ó x 5Ó Bolt (42) in step 19. Wrap the High Cable (73) around a 3 1/2Ó Pulley (35) in the direction shown. 23 42 1 Slide the 3 1/2Ó Pulley (35) and a Cable Trap (44) onto the 3/8Ó x 5Ó Bolt (42) that was attached to the Top Frame (1) in step 19. Secure the Pulley and Cable Trap with a 3/8Ó Nylon Locknut (50).
27. Locate the Butterfly Cable (97). It is approximately 58Ó long and it has a closed loop on both ends. 27 84 Attach one end of the Butterfly Cable (97) to the indicated bracket on the Left Butterfly Arm (81) with a 5/16Ó x 1Ó Bolt (48) and two 5/16Ó Nylon Jamnuts (25). Do not overtighten the last Nylon Jamnut; it must be easy to turn the Cable from side to side. 85 25 79 78 97 25 Wrap the Butterfly Cable (97) around a ÒVÓ-Pulley (79) in the direction shown.
31. Wrap the Low Cable (72) around a 3 1/2Ó Pulley (35) in the direction shown. Slide the Pulley and a Cable Trap (44) onto a 3/8Ó x 4 3/4Ó Bolt (65). Slide the Bolt into the indicated hole in the bracket on the Butterfly Upright (2). Thread a 3/8Ó Nylon Locknut (50) a couple of turns onto the Bolt to prevent it from sliding out during the following steps. 31 72 65 35 50 44 2 32. Wrap the Low Cable (72) around a 3 1/2Ó Pulley (35) in the direction shown.
35. Attach the closed loop at the end of the Low Cable (72) to the Support Bracket (27) on the Butterfly Upright (2) with a 5/16Ó x 1Ó Bolt (48) and a 5/16Ó Nylon Locknut (68). 35 2 72 Note: On the closed loop, the Cable is attached on one side, while the other side is flat (see the inset drawing). Make sure the flat side of the closed loop is facing the Support Bracket. 27 Cable on This Side 68 36.
38. Attach one Backrest (41) to the Butterfly Backrest Frame (15) with two 1/4Ó x 3/4Ó Screws (17). 38 2 15 Unscrew the handle on the Adjustment Knob (99) until it is loose. Pull out the handle as far as it will go and slide the Butterfly Backrest Frame (15) into the slot in the Butterfly Upright (2). Release the handle and let the Knob snap into one of the adjustment holes on the Butterfly Backrest Frame. Tighten the handle fully. 39.
41. Press two 3/4Ó Round Inner Caps (34) into each Pad Tube (28). 41 11 34 Insert one Pad Tube (28) into the Butterfly Seat Frame (11). Slide a Foam Roller (30) onto each end of the Pad Tube. 30 28 Insert the other Pad Tube (28) into the Leg Lever (29). Slide a Foam Roller (30) onto each end of the Pad Tube. 29 30 34 42 Miscellaneous Assembly 42. Identify the Left Shroud (96) which is the one with a large chart showing a number of exercises.
44. The decal shown below has been attached to the home gym system in the two locations shown. If a decal is missing or illegible, please call our customer hotline at the number on the front cover to order a replacement decal. Apply the new decal in the appropriate location. 44 PRESS STATION LEG LEVER 45. Make sure that all parts have been properly tightened. The use of the remaining parts will be explained in ADJUSTMENT, beginning on page 20 of this manual.
Cable Diagram The Cable Diagrams below show the proper routing of the Butterfly Cable (97), the High Cable (73) and the Low Cable (72). The numbers show the correct route for each cable. Make sure the Cables are routed correctly, that the Pulleys move smoothly and that the Cable Traps do not touch or bind the Cables. Incorrect cable routing can damage the weight system.
Adjustment The instructions below describe how each part of the home gym system can be adjusted. Refer to the exercise chart mounted on the shroud to see how the home gym system should be set up for each exercise. IMPORTANT: When attaching the lat bar or nylon strap, make sure that the attachments are in the correct starting position for the exercise to be performed. If there is any slack in the cables or chain as an exercise is performed, the effectiveness of the exercise will be reduced.
Attaching the Lat Bar, Row Bar or Ankle Strap to the Low Pulley Station 72 Attach the Lat Bar (61) to the Low Cable (72) with a Cable Clip (69). For some exercises, the Chain (67) should be attached between the Lat Bar and the Low Cable with two Cable Clips. Adjust the length of the Chain between the Lat Bar and the Low Cable so the Lat Bar is in the correct starting position for the exercise to be performed. 69 67 61 69 The Row Bar (70) and Ankle Strap (10) can be attached in the same manner.
Adjusting the Weight System for Row Exercises 57 To set up the weight system for row exercises, pull down on the Press Arm Locking Pin (98). Push the Press Arms (46, 47) towards the weight stack and release the Locking Pin so it snaps into one of the holes in the Cable Frame (57). Next, adjust the Press Backrest (41) as described earlier in this section. Locking Pin (98) 46 41 Weight Resistance Chart This chart shows the approximate weight resistance at each station. ÒTopÓ refers to the 10 lbs.
Ordering Replacement Parts To order replacement parts, simply call our Customer Service Department toll-free at 1-800-999-3756, Monday through Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please be prepared to give the following information: 1. The MODEL NUMBER of the product (PFSY92080). 2. The NAME of the product (PROFORM¨ 920 Home Gym System). 3. The SERIAL NUMBER of the product (see the front cover of this manual). 4.
Trouble-shooting and Maintenance Inspect and tighten all parts each time you use the home gym system. Replace any worn parts immediately. The home gym system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents. Tightening the Cables 36 Woven cable, the type of cable used on the home gym system, can stretch slightly when it is first used. If there is slack in the Cables before resistance is felt, the Cables should be tightened.
1" Round Inner Cap (88) 3/4Ó Retaining Ring (86) 3/4Ó Dome Cap (75)Ñ2 3/4" Round Inner Cap (34) 5/8Ó x 1/2Ó Bushing (32) 1 3/4Ó Square Inner Cap (21) Cable Clip (69) 1" x 2Ó Inner Cap (43) 2" Square Inner Cap (24)
Part Identification Chart - Model No.
Part List - Model No. PFSY92080 Key No. Qty.
88 51 33 33 12 24 24 50 61 70 59 67 58Ê 50 24 55 46 78 78 73 18 35 33 58 98 33 73 76 90 64 77 40 42 39 53 60 50 24 88 47 44 35 52 10 35 50 44 18 69 44 57 1 35 55 54 24 45 89 44 76 16 66 100 53 26 24 35 42 68 22 99 23 24 37 41 68 17 36 35 13 22 68 18 71 49 49 38 43 19 22 101 5 68 50 17 22 24 68 62 50 4 53 68 50 20 31 35 24 50 18 68 22 84 24 72 48 50 44 27 35 68 99 78 79 62 62 84 68 35