Use and Care Guide

7
Environmental
Conditions
Varying weather conditions can
impact both the quality and
appearance of taped drywall joints.
Relative humidity, plus temperature,
will affect the working characteristics
of all joint compounds.
For bonding of adhesive, joint
treatment, texturing and decorative
finishes, temperatures within the
building should be maintained at
minimum 50˚F (1C), both day and
night, during joint finishing and
drying. Adequate ventilation should
be provided to eliminate excess
moisture.
For example, cool wet weather
will slow down the drying process
while hot, dry weather hastens the
drying process. Exposure to winds,
breezes or drafts while drying can
also affect the performance of joint
compounds. Typical problems from
improper drying can be cracking,
excessive shrinkage, ridging and
beading, banding or bond failure.
A further explanation of these condi-
tions is outlined in the Problems
and Solutions section of this guide.
Proper precautions at the job site
should always be taken to minimize
the adverse effects of weather on
drying. These precautions will
ultimately reduce the application
time and expense from call backs
a
nd rework.
Storage, Ready Mix
Storage life varies with climatic
conditions, up to 6 months under
good conditions. Store compound
away from extreme cold or heat to
avoid accelerated aging. Regularly
check production dates and rotate
inventory on a first-in, first-out plan.
Ready Mix freezes, allow material
to thaw at room temperature for at
least 24 hours. When thawed, turn
the container upside-down for at
least 15 minutes. Turn pail right side
up, remove lid and immediately
remix with an electric drill. Ready
Mix should be lump free and ready
to use within 1 minute. Discard all
Ready Mix that does not remix to a
lump-free consistency.
Stacking
Ready Mix pails or cartons should
not be stacked more than two
pallets in height.
Note: To ensure best results, only National Gypsum products
should be used together in construction systems. Mixing with
other brands is not recommended.
All National Gypsum joint compounds are formulated without
asbestos and therefore comply with Consumer Product Safety
Standards.
Relative Temperature
Humidity 32° 40° 50° 60° 70° 80° 10
0% 38/H 28/H 19/H 13/H 9/H 6/H 3/H
20% 2/D 34/H 23/H 16/H 11/H 8/H 4/H
40% 2.5/D 44/H 29/H 20/H 14/H 10/H 5/H
50% 3/D 2/D 36/H 24/H 17/H 12/H 6/H
60% 3.5/D 2.5/D 42/H 29/H 20/H 13.5/H 8/H
70% 4.5/D 3.5/D 2.25/D 38/H 26/H 19.5/H 10/H
80% 7/D 4.5/D 3.25/D 2.25/D 38/H 27/H 14/H
90% 13/D 9/D 6/D 4.5/D 3/D 49/H 26/H
98% 53/D 37/D 26/D 18/D 12/D 9/D 5/D
Note: D = Days (24 hour period) H = Hours
The chart above is a helpful guide in determining approximate drying times for joint
compounds under a variety of humidity/temperature conditions. Shaded area is
below the minimum application temperature requirement of 50°F and is not recom-
mended for the application of joint compound.
Approximate Drying Times: All Purpose/Lite Ready Mix Joint Compound
Joint Compound Drying Times
Mold and Mildew
Growth
ProForm BRAND XP
®
Ready Mix
with Dust-Tech
TM
ProForm BRAND XP
®
Ready Mix with
Dust-Tech
TM
was designed to pro-
vide extra protection against mold
and mildew compared to standard
ready mix compound. When tested
by an independent lab per ASTM D
3273 (“Standard Test Method for
Resistance to Growth of Mold on
the Surface of Interior Coatings
in an Environmental Chamber”),
XP Ready Mix with Dust-Tech
achieved a score of 10, the best
possible score for this test.
ProForm XP with Dust-Tech also
resists the growth of mold per
ASTM G 21 (Standard Practice for
Determining Resistance of
Synthetic Polymeric Materials to
Fungi) with a score of 0, the best
possible score.
When tested in a system with
ProForm
BRAND Paper Joint Tape,
Gold Bond
®
BRAND XP
®
Gypsum
Board or Gold Bond
®
BRAND e
2
XP
®
Interior Extreme
TM
Gypsum Panels,
the XP
®
system achieves a score of
10” for ASTM D 3273 and a score
of “0 for ASTM G 21. These are
the best possible mold resistant
scores for these tests.
Planning and Prevention
Mold and Mildew Resistance
Planning and prevention is the
most effective way to avert the
growth of mold or mildew. Gypsum
wallboard and finishing products
should be delivered to projects as
near to the time it will be used as
possible. Wallboard delivered to a
job site must be placed under
cover immediately, properly pro-
tected and not exposed to outside
elements such as rain, snow or
other high moisture conditions.
If building materials get wet from
any moisture source, that source
must first be identified and correct-
ed. If mold or mildew growth
occurs, or if you suspect it might
occur due to environmental condi-
t
ions and moisture, a determina-
tion must be made to either
attempt to dry and clean the
affected areas or to replace the
affected materials. Care must be
taken in this evaluation, and if you
do not have the training or experi-
ence to recognize and to make
proper decisions about repair or
removal, you should consult a pro-
fessional.
No material can be considered
“mold proof, nor is it certain that
any material will resist mold or
mildew indefinitely. When used in
conjunction with good design, han-
dling and construction practices, XP
Ready Mix with Dust-Tech can pro-
vide increased mold resistance ver-
sus standard ready-mixed com-
pounds. As with any building
material, avoiding water exposure
during handling, storage and
installation and after installation is
complete is the best way to avoid
the formation of mold or mildew.