PDZ2045 Single Direction Vibratory Asphalt Plates Owner’s Manual This manual provides information regarding the operation and maintenance of these products. We have made every effort to ensure the accuracy of the information in this manual. We reserve the right to change this product at any time without prior notice. Please keep this manual available to all users during the entire life of the Vibratory.
TABLE OF CONTENTS 1. Foreword .....................................................................................................3 2. Safety Information ................................................................. ......................4 2.1 Laws Pertaining to Spark Arresters ....................... .................................................. 4 2.2 Operating Safety ................................................... .................................................. 5 2.
5.2 Cleaning Plate .................................................... ....................................................19 5.3 Drive Belt ........................................................... .....................................................20 5.4 Spark Plug ......................................................... .....................................................21 5.5 Engine Oil ........................................................... ..................................................
WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. 1. Foreword This manual provides information and procedures to safely operate and maintain the model. For your own safety and protection from injury, carefully read, understand and observe the safety instructions described in this manual. Keep this manual or a copy of it with the machine.
potentially hazardous situation which, if not avoided, may result in property damage. Note: Contains additional information important to a procedure. 2.1 Laws Pertaining to Spark Arresters Notice: State Health Safety Codes and Public Resources Codes specify that in certain locations spark arresters be used on internal combustion engines that use hydrocarbon fuels. A spark arrester is a device designed to prevent accidental discharge of sparks or flames from the engine exhaust.
2.2.9 ALWAYS close fuel valve on engines equipped with one when machine is not being operated. 2.2.10 ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children. 2.2.11 ALWAYS operate machine with all safety devices and guards in place and in working order. DO NOT modify or defeat safety devices. DO NOT operate machine if any safety devices or guards are missing or inoperative. 2.2.
2.4 Service Safety WARNING: Poorly maintained equipment can become a safety hazard! In order for the equipment to operate safely and properly over a long period of time, periodic maintenance and occasional repairs are necessary. 2.4.1 DO NOT attempt to clean or service machine while it is running. Rotating parts can cause severe injury. 2.4.2 DO NOT crank a flooded engine with the spark plug removed on gasoline-powered engines. Fuel trapped in the cylinder will squirt out the spark plug opening. 2.4.
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2.6 Warning and Informational Labels This machines use international pictorial labels where needed. These labels are described below: Label Meaning To prevent hearing loss, wear hearing protection when operating this machine. Read the operator's manual for machine information. WARNING! Hot surface. WARNING! Hand injury if caught in moving belt. Always replace belt guard. CAUTION! Read and understand the supplied operator's manual before operating this machine.
2.7 Operating Labels This machines use international pictorial labels where needed. These labels are described below: Label Meaning Open fuel flow valve. Push or turn engine switch to ON position. Close choke. Place throttle in the IDLE position. Pull rewind starter. Close fuel flow valve. Push or turn engine switch to OFF position.
Label Meaning Open choke. Place throttle in the FAST position.
3. Technical Data 3.1 Engine Data Model PDZ2045 Engine Model Rated Power Engine Speed - full Engine Speed - idle Valve Clearance (cold) Air Cleaner 168F kW (Hp) 4.8 (6.5) rpm rpm 3600 ± 100 1400 ± 100 Inlet: 0.15 (0.006) Outlet: 0.20 (0.008) mm (in.) type SAE 10W30 SG, SF or SE Engine Lubrication Engine Oil Capacity Fuel Fuel Tank Capacity Spark Plug Electrode Gap Dual Element L (oz.) 0.6 (20) type Regular unleaded gasoline L (qts.) 3.6 (4.0) type (NGK) BPR 6ES, F7RTC mm (in) 0.7-0.8 (0.
＊The sound power level (LWA) = 109 dB(A) These sound values were determined according to ISO 3744 for the sound power level (LWA) and ISO 6081 for the sound pressure level (LpA) at the operator’s location. The weighted effective acceleration value, determined according to ISO 8662 Part 1, is: 3.2 m/s2. The sound and vibration specifications were obtained with the unit operating on crushed gravel at nominal engine speed. 3.4 Dimensions Mm (in.
4. Operation 4.1 Recommended Fuel The engine requires regular grade unleaded gasoline. Use only fresh, clean gasoline. Gasoline containing water or dirt will damage fuel system. Consult engine owner’s manual for complete fuel specifications. 4.2 Before Starting 4.2.1 Read and understand safety and operating instructions at beginning of this manual. 4.2.2 Check: ● ● ● ● ● Oil level in engine. Fuel level. Condition of air cleaner. Tightness of external fasteners. Condition of fuel lines. 4.
Graphic 3 4.4 To Stop See Graphic 3 4.4.1 Reduce engine RPM to idle by moving throttle completely to right (d2). 4.4.2 Turn engine switch to “OFF” (e2). 4.4.3 Close fuel valve by moving lever to the left (a2). 4.5 Application This plate is designed for compacting loose, granular soils, gravel, and paving stones. It is intended to be used in confined areas and areas next to structures such as walls, curbs, and foundations. Plates equipped with water tanks can be used for compacting asphalt.
soil particles to stick together and prevent good compaction. If soil is extremely wet, allow it to dry somewhat before compacting. If soil is so dry as to create dust clouds while operating plate, some moisture should be added to the ground material to improve compaction. This will also reduce service to the air filter. For compacting asphalt, use a water tank to wet the asphalt and the underside of plate. This will prevent asphalt material from sticking.
5. Maintenance 5.1 Periodic Maintenance Schedule The chart below lists basic engine maintenance. Refer to engine manufacturer’s Operation Manual for additional information on engine maintenance. Daily before starting Check fuel level. ● Check engine oil level. ● Inspect fuel lines. ● Inspect air filter. needed. Replace as Check and tighten external hardware. Check and adjust drive belt. After first 20 hrs. Every 2 weeks or 50 hrs. Every year or 300 hrs. ● ● ● Clean air cleaner elements.
To adjust belt: 5.3.1 Loosen hardware (b) securing belt cover to engine plate and remove cover. 5.3.2 Loosen nuts (a) securing engine plate to base plate. 5.3.3 Remove spacers (c) and insert them as needed underneath the engine plate. Shim machine front to back, not side to side. Shim belt so that it deflects 10–13 mm (3/8"–1/2") when pressed midway between belt pulleys. 5.3.4 Re-install belt cover and tighten all hardware. Note: When installing a new belt, install spacers on top of engine plate.
5.4.4 Set the electrode gap (a). 5.4.5 Tighten spark plug securely. CAUTION: A loose spark plug can become very hot and may cause engine damage. Graphic 5 5.5 Engine Oil See Graphic 6 5.5.1 Drain oil while the engine is still warm. 5.5.2 Remove the oil fill plug (a) and drain plug (b) to drain oil. Note: In the interests of environmental protection, place a plastic sheet and a container under the machine to collect any liquid which drains off.
Graphic 6 5.6 Air Cleaner See Graphic 7 The engine is equipped with a dual element air cleaner. Service air cleaner frequently to prevent carburetor malfunction. CAUTION: NEVER run engine without air cleaner. Severe engine damage will occur. WARNING: NEVER use gasoline or other types of low flash point solvents for cleaning the air cleaner. A fire or explosion could result. To service: 5.6.1 Remove air cleaner cover (a). Remove both elements and inspect them for holes or tears.
Graphic 7 5.7 Cleaning Sediment Cup See Graphic 8 5.7.1 Turn fuel valve off. 5.7.2 Remove sediment cup (a) and O-ring (b). 5.7.3 Wash both thoroughly in a nonflammable solvent. Dry and reinstall them. 5.7.4 Turn fuel valve on and check for leaks.
5.8 Adjusting Engine Speed See Graphic 9 Adjust to a full load speed of 3600 ± 100 rpm. To adjust engine speed: 5.8.1 Place machine on a rubber test mat to prevent it from moving. 5.8.2 Start engine and allow it to warm up for a minute. 5.8.3 Turn throttle stop screw (a) in to increase speed, out to decrease speed. Make sure throttle lever is touching stop screw before measuring RPM. CAUTION: Running plate at a speed higher than that listed in Technical Data can damage both the plate and the engine.
Graphic 10 5.10 Troubleshooting Problem / Symptom Plate does not develop full speed. Poor compaction. Reason / Remedy • Engine throttle control not completely open. • Throttle control not adjusted correctly. • Ground too wet, plate sticking. Allow soil to dry before compacting. • Drive belt loose or worn, slipping on pulleys. Adjust or replace belt. Check that engine mounting bolts are tight. • Exciter bearings binding. Check condition and level of oil in exciter. Add or change oil.
5.11 Storage If plate is being stored for more than 30 days: 5.11.1 Remove loose stones and dirt from plate. 5.11.2 Clean engine cylinder cooling fins. 5.11.3 Clean or replace air filter. 5.11.4 Change engine oil and follow procedures described in engine manual for engine storage. 5.11.5 Cover plate and engine and store in a clean, dry area. 5.12 Lifting Machine See Graphic 11 See Technical Data for weight of machine. 5.12.1 Stop the engine. 5.12.2 Obtain help from a partner and plan the lift.
Graphic 11 5.13 Transporting Machine See Graphic 12 WARNING: To avoid burns or fire hazards, let engine cool before transporting machine or storing indoors. 5.13.1 Turn fuel valve to the off position and keep the engine level to prevent fuel from spilling. 5.13.2 Tie down machine on vehicle to prevent machine from sliding or tipping over. Tie machine to vehicle at points shown on graphic.
