LV710 Freight Camera - Dry Van Swing Door Installation Required Tools & Supplies: Safety Glasses Cordless Drill with Battery Spring-loaded Punch Tape Measure Permanent Marker 2 5/8” Hole Saw ¾” Hole Saw 12” Groove Lock Plier Flat Blade Screwdriver (countersink only) 5/16” Rabbet Router Bit (countersink only) 10-24 Tap Loctite Threadlocker Blue 242 Phillips Screwdriver #2 Sikaflex 252 Caulk Gun #25 Drill Bit (.
LV710 Freight Camera - Dry Van Swing Door Installation Device Activation: 1. Record 12-character device MAC address. MAC address is printed on the device label. 2. Record the asset’s unique identification number and VIN 3. Remove the tape covering the device activation magnet. Note: Do not remove clear protective film from lens at this time. 4. Remove the activation magnet from the device. Retain the magnet. 5. Observe that the LED on the device lens flashes red three times. This confirms activation.
LV710 Freight Camera - Dry Van Swing Door Installation Removing tape over activation magnet Activation magnet removal and LED flash Revised: 05/23/19 3
LV710 Freight Camera - Dry Van Swing Door Installation Standard Installation: 1. Confirm curbside door thickness is ≤ .75”. 2. Assemble installation hole template. 3. On the exterior of the curbside door, next to inner locking rod, mark a location 50” up from the trailer floor.
LV710 Freight Camera - Dry Van Swing Door Installation 4. With curbside door closed and latched, align the center of lens hole on the template with the marked location on the door. Press the vertical edge of the template against the inner locking rod.
LV710 Freight Camera - Dry Van Swing Door Installation 5. Using a spring-loaded punch and template, mark the location of 2 holes on the door. a. Lens hole (1) - Door b.
LV710 Freight Camera - Dry Van Swing Door Installation 6. Drill 2 5/8” hole for lens at marked location on door.
LV710 Freight Camera - Dry Van Swing Door Installation 7. Drill ¾” hole for positioning dowel at marked location on door.
LV710 Freight Camera - Dry Van Swing Door Installation 8. Remove any drill shavings and debris from exterior and interior door surfaces. 9. Deburr any metal edges on exterior and interior door surfaces. 10. Apply a ¼” bead of Sikaflex 252 to exterior door surface around the lens and positioning dowel holes.
LV710 Freight Camera - Dry Van Swing Door Installation 11. Install external shock mount hardware onto device. a. Slide thick black rubber washer over lens assembly with flat side against device body. b. Slide white plastic washer over lens assembly with flat side against thick black washer. c. Place black rubber plug over positioning dowel.
LV710 Freight Camera - Dry Van Swing Door Installation 12. With trailer door slightly open, install device into holes previously drilled in steps #6 and #7. a. Carefully slide lens assembly and positioning dowel into holes b. Hold device in place. c. Ensure lens is centered in 2 5/8” hole. d. Slide thin black rubber washer over lens assembly. e. Install plastic nut onto lens assembly by turning clockwise. f. Tighten nut by hand until snug. g.
LV710 Freight Camera - Dry Van Swing Door Installation Lens centered in hole Revised: 05/23/19 12
LV710 Freight Camera - Dry Van Swing Door Installation Install thin black rubber washer Revised: 05/23/19 13
LV710 Freight Camera - Dry Van Swing Door Installation Hand tighten black plastic nut Revised: 05/23/19 14
LV710 Freight Camera - Dry Van Swing Door Installation Tighten nut ½ turn past hand tight Revised: 05/23/19 15
LV710 Freight Camera - Dry Van Swing Door Installation Remove clear protective film from lens Revised: 05/23/19 16
LV710 Freight Camera - Dry Van Swing Door Installation 13. Mark location for door trigger magnet. a. Close and latch curbside door. b. Place magnet bracket on locking rod parallel to the device. c. Slide magnet bracket up or down so that center of magnet is aligned 1/16” above top of notch on device. d. Unlatch curbside door and rotate locking 90 degrees e. Using the magnet bracket as a guide, mark locations of two mounting screws.
LV710 Freight Camera - Dry Van Swing Door Installation 14.
LV710 Freight Camera - Dry Van Swing Door Installation Completed installation Revised: 05/23/19 19
LV710 Freight Camera - Dry Van Swing Door Installation Countersink Installation: 15. Measure and record overall curbside door thickness, using an external caliper gauge. Confirm overall curbside door thickness is > .75” and ≤ 1.125”. 16. Assemble installation hole template. 17. On the exterior of the curbside door, next to inner locking rod, mark a location 50” up from the trailer floor.
LV710 Freight Camera - Dry Van Swing Door Installation 18. With curbside door closed and latched, align the lens hole on the template with the marked location on the door. Press the vertical edge of the template against the inner locking rod.
LV710 Freight Camera - Dry Van Swing Door Installation 19. Using a spring-loaded punch, mark the locations of 4 holes in template. c. Lens hole (1) - Door d. Positioning dowel hole (1) - Door e.
LV710 Freight Camera - Dry Van Swing Door Installation 20. Drill a 3/16” hole through the door at location marked for lens in step #5. 21. Remove any sheathing disc from interior door surface. f. Using a 3 3/8 hole saw drill through inner door sheathing at location of 3/16” hole drilled in step #6. g. Avoid letting hole saw teeth to cut into door core. h. Remove sheathing disc by prying off with flat blade screwdriver.
LV710 Freight Camera - Dry Van Swing Door Installation Remove sheathing disc Revised: 05/23/19 24
LV710 Freight Camera - Dry Van Swing Door Installation 22. Drill 2 5/8” hole for lens at marked location on door.
LV710 Freight Camera - Dry Van Swing Door Installation 23. Drill ¾” hole for positioning dowel at marked location on door.
LV710 Freight Camera - Dry Van Swing Door Installation 24. Drill a #17 (.173) hole at each (2) marked location on inner locking rod.
LV710 Freight Camera - Dry Van Swing Door Installation 25. Using router, create countersink feature around lens hole on the door interior. i. Verify router has 5/16” rabbet bit installed. j. Subtract 3/4” from overall door thickness. This is the depth of the countersink. Set the router depth to this depth. i. Example: If overall door thickness is 1”, set the router depth to ¼” k. Slowly, move the router around the lens hole to create the countersink.
LV710 Freight Camera - Dry Van Swing Door Installation Countersink around lens hole 26. Remove any drill shavings and debris from exterior and interior door surfaces. 27. Deburr any metal edges on exterior and interior door surfaces.
LV710 Freight Camera - Dry Van Swing Door Installation 28. Apply a ¼” bead of Sikaflex 252 to exterior door surface around the lens and positioning dowel holes.
LV710 Freight Camera - Dry Van Swing Door Installation 29. Install external shock mount hardware onto device. l. Slide thick black rubber washer over lens assembly. m. Slide white plastic washer over lens assembly. n. Place black rubber plug over positioning dowel.
LV710 Freight Camera - Dry Van Swing Door Installation 30. With trailer door open, install device into holes previously drilled in steps #8 and #9. o. Carefully slide lens assembly and positioning dowel into holes p. Hold device in place. q. Ensure lens is centered in 2 5/8” hole. r. Slide thin black rubber washer over lens assembly. s. Install plastic nut onto lens assembly by turning clockwise. t. Tighten nut by hand until snug. u. Using 12” groove lock plier turn nut clockwise ¼ turn past hand tight. v.
LV710 Freight Camera - Dry Van Swing Door Installation Interior washer and nut installed in countersink Revised: 05/23/19 33
LV710 Freight Camera - Dry Van Swing Door Installation Tighten nut ¼ turn past hand tight Revised: 05/23/19 34
LV710 Freight Camera - Dry Van Swing Door Installation Remove clear protective film from lens Revised: 05/23/19 35
LV710 Freight Camera - Dry Van Swing Door Installation 31. Install door trigger magnet. w. Close and latch curbside door. x. Apply Loctite to the two 10-32 thread forming screws in kit. y. Install screws through door trigger magnet flange holes and into holes drilled in locking rod. z. Using a Torx T25 driver, tighten screws until snug.
LV710 Freight Camera - Dry Van Swing Door Installation Install thread forming screws Revised: 05/23/19 37
LV710 Freight Camera - Dry Van Swing Door Installation Completed installation Revised: 05/23/19 38
Federal Communication Commission Interference Statement This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications.
