PSEN cs5.
Preface This document is the original document. All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made for internal purposes. Suggestions and comments for improving this documentation will be gratefully received. Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®, SafetyEYE®, SafetyNET p®, the spirit of safety® are registered and protected trademarks of Pilz GmbH & Co. KG in some countries.
Content Introduction Validity of documentation Using the documentation Definition of symbols 5 5 5 5 Safety Intended use Safety regulations Safety assessment Use of qualified personnel Warranty and liability Disposal For your safety 6 6 6 6 7 7 7 8 Unit features 8 Function description Block diagram Operating distances Lateral offset when aligning to the triangle or square marking Vertical offset when aligning to the triangle or square marking Lateral and vertical offset when aligning to the semicircl
Content Accessories 28 EC declaration of conformity 28 Operating Manual PSEN cs5.
PSEN cs5.1p Introduction Validity of documentation This documentation is valid for the product PSEN cs5.1p. It is valid until new documentation is published. This operating manual explains the function and operation, describes the installation and provides guidelines on how to connect the product. Using the documentation This document is intended for instruction. Only install and commission the product if you have read and understood this document. The document should be retained for future ref erence.
PSEN cs5.1p INFORMATION This gives advice on applications and provides information on special fea tures. Safety Intended use The safety functions of the safety switch are: } safe detection of the presence of the actuator } 2 safety inputs for series connection of multiple safety sensors } 2 safety outputs, each of which supply a high signal when the corresponding input is high and the actuator is in the switch's response range.
PSEN cs5.1p Functional safety is guaranteed for the product as a single component. However, this does not guarantee the functional safety of the overall plant/machine. In order to achieve the re quired safety level for the overall plant/machine, define the safety requirements for the plant/machine and then define how these must be implemented from a technical and organ isational standpoint.
PSEN cs5.1p For your safety DANGER! Risk to life due to manipulation / defeat of the safeguard If replacement actuators are obtained, these must be installed as described in the chapter entitled Installation [ 18]. If replacement actuators are used manipulatively or the function of the safe guard is defeated, there is a risk to life when operating the plant or machine! This must be considered in the operator's hazard assessment and the oper ator must define appropriate measures to exclude manipulation.
PSEN cs5.
PSEN cs5.
PSEN cs5.
PSEN cs5.
PSEN cs5.
PSEN cs5.1p } [6]: Response range } [7]: Connector on the sensor } [8]: Limit of response range, position of gate hinge } [9]: Status of LED Wiring Please note: } Information given in the "Technical details" must be followed. } The max. cable length lmax in the input circuit is calculated from – the max. cable capacitance at the safety outputs (see Technical data [ – 24]). the minimum permitted supply voltage at the sensor (19.2 V).
PSEN cs5.1p PIN Pin designation Function Wire colour 1 S21 Input, channel 2 white 2 A1 +24 VUB brown 3 12 Output, channel1 Green 4 22 Output, channel2 yellow 5 Y32 Signal output grey 6 S11 Input, channel 1 Pink 7 A2 0 V UB blue 8 Do not connect red The wire colour also applies for the cable available from Pilz as an accessory.
PSEN cs5.1p Connection diagram, series connection Actuator Receiver Actuator Receiver Actuator Control system Receiver Evaluation device Operating Manual PSEN cs5.
PSEN cs5.1p CAUTION! Extension of delayon deenergisation When several (n) devices are connected in series, the delayon deener gisation time adds with the number of interconnected safety switches. The max. delayon deenergisation is made up of the risk time (see Technical details [ 24]) + (n1) x max. delayon deenergisation of the inputs + max. delayon deenergisation of the evaluation device The safety sensors PSENcode are also suitable for series connection with other sensors.
PSEN cs5.1p PNOZ s3 PSENcode 24 V 0V PNOZ s3 A1 2 A1 A2 7 A2 5 Y32 8 n.c. 6 S11 1 S21 S12 3 12 S22 4 22 PNOZmulti 0V PSENcode 24 V PNOZmulti A1 2 A1 A2 7 A2 8 n.c. 6 S11 I0 grün I1 gelb I2 grau 1 S21 3 12 4 22 5 Y32 Legend: I0 Input OSSD I1 Input OSSD I2 Signal input Teaching in the actuator Any Pilz actuator PSEN cs5.1) is detected as soon as it is brought into the response range.
PSEN cs5.1p } The safety switch and actuator should be installed opposite each other in parallel. Make sure that the actuator is aligned to the marking on the sensor that guarantees the operating distance required by the plant design (see Operating distances [ 10]). } Safety switches and actuators should only be secured using M4 screws with a flat head (e.g. M4 cheesehead or pan head screws). } Torque setting: Note the stated max.
PSEN cs5.1p [4] Fig.: Applying the screw cover [4] on the switch [3] [1] [1] Fig.: Applying the screw covers [1] and [3] on the actuator CAUTION! Malfunction due to missing gate end stop on semicircle marking If you use the semicircle marking on a safety gate, make sure that a gate end stop is used. The actuator may not be moved beyond the limit of the re sponse range (see diagram).
PSEN cs5.1p Procedure: 1. Drill holes (for M4 screws) in the mounting surface to secure the actuator and sensor (see Dimensions in mm [ 23]). 2. Use a screw to fix the sensor to the mounting surface. Make sure that the sensor marking that is be used for operation can be operated using the actuator from the right side. 3. Do not fully tighten the second screw on the safety switch. 4. Use a screw to fix the actuator to the mounting surface.
PSEN cs5.
PSEN cs5.1p Dimensions in mm 90 7,6 Safety switch DEVICE 97,6 [3] SAFETY GATE [1] [4] [4] 7,5 [2] 22 INPUT 13 7,4 26,4 Actuator 4,5 4 18 22 37 8,3 7,5 8,3 22 [2] 4,5 9 13 Legend: [1] Square marking [2] Triangle marking [3] LEDs [4] Semicircle marking Operating Manual PSEN cs5.
PSEN cs5.1p Technical details General Approvals Sensor's mode of operation Codification in accordance with ISO 14119 Building class in accordance with ISO 14119 Classification to EN 6094753 Electrical data Supply voltage Voltage Kind Voltage tolerance Output of external power supply (DC) Max. switching frequency Max. cable capacitance at the safety outputs Noload, PNOZ with relay contacts PNOZmulti, PNOZelog, PSS Max.
PSEN cs5.1p Times Delayon deenergisation Inputs typ. Inputs max. Actuator typ. Actuator max.
PSEN cs5.
PSEN cs5.1p Safety characteristic data Operating mode EN ISO 138491: 2008 PL 2ch. OSSD PL e EN ISO 138491: 2008 Category Cat. 4 EN 62061 EN 62061 IEC 61511 IEC 61511 SIL CL PFHD [1/h] SIL PFD SIL CL 3 9,56E10 – 8,51E06 EN ISO 138491: 2008 TM [year] 20 All the units used within a safety function must be considered when calculating the safety characteristic data.
PSEN cs5.1p Accessories Product type Features Order no. PSEN Winkel / bracket Mounting bracket 532 110 EC declaration of conformity This product/these products meet the requirements of the directive 2006/42/EC for ma chinery of the European Parliament and of the Council. The complete EC Declaration of Conformity is available on the Internet at www.pilz.com/downloads. Representative: Norbert Fröhlich, Pilz GmbH & Co. KG, FelixWankelStr. 2, 73760 Ost fildern, Germany Operating Manual PSEN cs5.
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