PIT m3.
Preface This document is the original document. All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made for internal purposes. Suggestions and comments for improving this documentation will be gratefully received. Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®, SafetyEYE®, SafetyNET p®, the spirit of safety® are registered and protected trademarks of Pilz GmbH & Co. KG in some countries.
Content Section 1 Introduction 1.1 Validity of documentation 1.1.1 Retaining the documentation 1.2 Definition of symbols 5 5 5 6 Section 2 Overview 2.1 Features of the operating mode selector switch 2.2 Features of transponder key 2.3 Control elements 7 8 9 10 Section 3 Safety 3.1 3.2 3.2.1 3.2.2 3.2.3 12 12 13 13 13 13 Intended use Safety regulations Use of qualified personnel Warranty and liability Disposal Section 4 Function description 14 4.1 Interface for status information 16 4.1.
Content 7.1 7.2 7.3 7.4 7.5 7.6 7.6.1 7.6.2 7.6.3 Select operating modes OM1 ... BA4 Select special mode (service) Monitoring of operating time Switchover delay t1 Troubleshooting Diagnostics Status information about the interface for status information Status information about button backlighting Status information via authorisation display 48 49 50 50 51 52 52 52 53 Section 8 Technical details 8.1 Safety characteristic data 54 56 Section 9 Supplementary data 9.
Introduction 1 Introduction 1.1 Validity of documentation This documentation is valid for the product PIT m3.2p. It is valid until new documentation is published. This operating manual explains the function and operation, describes the installation and provides guidelines on how to connect the product. 1.1.1 Retaining the documentation This documentation is intended for instruction and should be retained for future reference. Operating Manual PIT m3.
Introduction 1.2 Definition of symbols Information that is particularly important is identified as follows: DANGER! This warning must be heeded! It warns of a hazardous situation that poses an immediate threat of serious injury and death and indicates preventive measures that can be taken. WARNING! This warning must be heeded! It warns of a hazardous situation that could lead to serious injury and death and indicates preventive measures that can be taken.
Overview 2 Overview The operating mode selector switch may only be operated in conjunction with a transpon der key. 5 transponder keys are available, each with different authorisations. SIo0 ... SIo3 4 6 IDo0 ... IDo3, IDi0, IDi1 6 SOM1 In n SOM2 SOM3 In n+1 SOM4 SOM5 Service In n+3 A2 A1 Evaluation device 4 Higher-level process control system In n+2 In n+4 Safety control system (e.g. PNOZ m1p) with "1oon" evaluation 24 V DC Transponder key Fig.
Overview 2.1 Features of the operating mode selector switch The product has the following features: } Supply voltage 24 V DC } 4 pushbuttons for switching the operating mode } Selected operating mode is displayed through pushbutton backlighting } 4 operating modes OM1 ...
Overview 2.2 Features of transponder key A transponder key contains a Key ID number and the authorisations to which you can switch with that transponder key. Features: } Replaces the mechanical key } Different authorisations } Authorisations are identified via printed "Key Mode". Operating Manual PIT m3.
Overview 2.3 Control elements [1] [2] [3] [4] Fig.: Front view Legend: [1] [2] [3] [4] Operating Manual PIT m3.
Overview [1] 4321 IDo0 IDo1 IDo2 IDo3 IDi0 IDi1 Slo0 Slo1 Slo2 Slo3 A1 A2 SOM1 SOM2 SOM3 SOM4 SOM5 On Off Fig.: View from above Legend: [1] Operating Manual PIT m3.
Safety 3 Safety 3.1 Intended use The operating mode selector switch is suitable for machines that can be operated in mul tiple operating modes with different protective measures and/or work procedures.
Safety 3.2 Safety regulations 3.2.1 Use of qualified personnel The products may only be assembled, installed, programmed, commissioned, operated, maintained and decommissioned by competent persons.
Function description 4 Function description The operating mode selector switch enables you to switch between 5 different operating modes (operating modes OM1 ... OM4 and special operating mode OM5 (Service)). For OM1 ... OM4, one button each is available. For the special operating mode (Service), button OM1 must be operated for a certain period (see Monitoring of operating time [ 50]). Each button is assigned a monitored semiconductor output.
Function description A1, A2 SOM1 … SOM5 IDo0 … IDo3 and IDi0 … IDi1 SIo0 … SIo3 Supply voltage Operating mode interface Interface to display the operating mode that is currently selected, consisting of 5 monitored outputs Key ID interface Interface to download the Key ID number to a control system, consisting of 4 outputs and 2 inputs Interface for status information Interface to signal status information, consisting of 4 signal outputs The operating mode selector switch is protected against unauthorise
Function description 4.1 Interface for status information Various status information can be signalled via the interface for status information (see Block diagram [ 14]). The status information can be evaluated through a control system. The status information is subdivided into the following information classes: } } Operator actions – Insert transponder key – Remove transponder key – Select operating mode Messages (e.g.
Function description [1] When a pushbutton is released, information as to which transponder key is used will be displayed for 200 ms (see Status information 2h and 4h … 7h). The selected operating mode is then displayed (see Status information 3h and 8h … Bh). Please refer to the Timing diagrams for operator actions [ 18].
Function description 4.1.1 Timing diagrams for operator actions The following timing diagram shows how status information is registered at outputs Slo0 ... Slo3, based on operator actions. Legend: Message is displayed constantly Message is displayed briefly (200 ms) Select operating mode 1. Start position: – OM1 selected – DIP switch in default setting 2. Operator action: Insert transponder key (e.g. Authorisation Key Mode 02) 3. Operator action: Select operating mode (e.g. Press button "2" for OM2) 4.
Function description Remove transponder key 1. Start position: a OM5 is selected and the transponder key "Key Service" is inserted or a One of the operating modes OM1 ... OM4 is selected and a transponder key with the relevant authorisation is inserted 2. Operator action: Remove transponder key Fig.: Timing diagram for "Remove transponder key" with DIP switch setting [1] (default setting) Fig.: Timing diagram for "Remove transponder key" with DIP switch setting [2] Fig.
Function description 4.1.2 Timing diagram for device error The following timing diagram shows how status information is registered at outputs Slo0 ... Slo3, based on a device error. Legend: Message is displayed constantly Message is displayed briefly (200 ms) Device error Fig.: Timing diagram in the event of a device error Operating Manual PIT m3.
Function description 4.1.3 Timing diagrams for user error: "No authorisation" The following timing diagram shows how status information is registered at outputs Slo0 ... Slo3, based on the user error "No authorisation". Legend: Message is displayed constantly Message is displayed briefly (200 ms) Operating mode selected without transponder key Fig.
Function description Ch 4h ct ed le se O M 2 th o Tr ris Ke an atio y sp o n 1 in nd se e r rte d N 9h o O M 2 SIo3:0 au se le ct ed Operating mode selected with a transponder key that is not authorised for the active operating mode 9h Pushbutton t Key Mode 01 t Fig.
Function description 4.1.4 Timing diagrams for user error: "Button operated incorrectly" The following timing diagram shows how status information is registered at outputs Slo0 ... Slo3, based on the user error "Button operated incorrectly" Legend: Message is displayed constantly Message is displayed briefly (200 ms) Multiple operation of pushbuttons Fig.: Timing diagram for "Multiple operation of buttons" Operating Manual PIT m3.
Function description Button operated for too long } "Button operated for too long" with authorisations "Key Mode 01" … "Key Mode 04" or "Button operated for too long" with authorisation "Key Service" Pushbuttons „1" … „4" 5s t Key Mode 04 t Pushbutton „1" 8h is se le ct ed m ut to n ct ed SIo3:0 Eh 8h 1 8h O M Eh O M 1 O M 1 8h Pu sh b se le le ct ed m Pu s se ut to n O M 1 SIo3:0 hb se le ct ed is us us e e } 10 s t Key Service t Fig.
Function description 4.2 Operating mode interface The operating mode interface consists of the monitored outputs SOM1 … SOM5 (seeBlock diagram [ 14]). "SOM" stands for "Safe Operating Mode". The outputs are assigned to buttons, which can be used to select an operating mode if they have the relevant authorisa tion (transponder key): 4.2.
Function description Configuration options via the DIP switch DIP switch setting Operating mode currently selected Assigned output Behaviour after the transponder key is removed [1]: Default setting OM1 SOM1 } OM2 SOM2 Operating mode currently se lected is maintained OM3 SOM3 } The assigned button is backlit.
Function description 4.2.2 Control program requirements In order to achieve SIL CL 2 (EN IEC 62061)/PL d (EN ISO 138491) in an application, the evaluation must be carried out by a safetyrelated function block. The safetyrelated func tion block must meet the following requirements: } The function block must enable safe "1oon" evaluation of the output signals at SOM1 ... SOM5. } If two or more operating modes are present at the same time, this must be detected as an error.
Function description 4.3 Key ID interface The Key ID interface (see Block diagram [ to a control system. 4.3.1 14]) is used to download the Key ID number Key ID number of the transponder key The Key ID number is used to clearly identify the transponder key and is unique. It is prin ted on the transponder key’s type label as a 9digit decimal figure. NOTICE Please note: The Key ID number is not printed on the transponder key packaging.
Function description Examples: Key-ID-Number: 130000044 1101 0000 0000 0000 0000 0010 1100 Consecutive number: 44D Key Mode Service Key-ID-Number: 020000510 0010 Key Mode 02 Operating Manual PIT m3.
Function description 4.3.2 Communication mode for downloading the Key ID number The unique Key ID number for the relevant transponder key is downloaded to the higher level process control system using a defined protocol, depending on the configured com munication mode. The communication mode is configured on the Key ID interface of the operating mode selector switch (jumpers available/not available). The operating mode selector switch detects the configured communication mode at each poweron.
Function description 4.3.2.2 Handshakecontrolled communication mode With handshakecontrolled communication mode, the download of the Key ID number is started by the control system (Request). Features of this communication mode: } Download starts via a request to the control system, once the transponder key is con nected } Download is repeated by a renewed request to the control system } Variable bit rate (min. 2 PLC cycles per bit) } Download on 1 data line } Min.
Function description 4.3.3 Evaluation by a control system 4.3.3.1 Evaluation of the Key ID number with transmittercontrolled communication max. 100 ms ten [a] T [b] [c] [d] min. 60 ms [f] [e] IDo0 (IDsync) IDo1 (IDclock) IDo2 (IDout0) Bit 27 Bit 26 Bit 25 … Bit 16 Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 … Bit 02 Bit 11 Bit 00 IDo3 (IDout1) IDi0 (IDin0) Bit 27 Bit 26 Bit 25 … Bit 16 Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 … Bit 02 Bit 11 Bit 00 IDi1 (IDin1) Fig.
Function description Download procedure [a] [b] [c] [d] [e] [f] The operating mode selector switch sets the signal at IDo0 (IDsync: control line) to "1" for 100 ms, thereby signalling to the control system that transmis sion has started. A rising edge at IDo1 (IDclock: test pulse line) indicates that the data at data lines IDo2 and IDo3 is present and valid and can be read by the control sys tem.
Function description Flowchart for evaluating the Key ID interface See Fig. „Timing Diagramm of sender controlled signal transfer“ Start [a] No = 1 No = 0 Yes Clear Bit Counter = 1 No = 1 [b] Read AND Increment Bit Counter No Set = Set = No = 0 [c] Bit Counter = 14 [d] Start Last Bit Timer [e] No Last Bit Timer >= 60ms Clear AND [f] Store ID-Number End Fig.
Function description 4.3.3.2 Evaluation of the Key ID number with handshakecontrolled communication ten [a] [b] [d] tIDend th [c] 200 ms [e] [g] [f] IDo0 (IDsync) IDo1 (IDresponse) IDo2 Bit 27 (IDdata) Bit 26 Bit 25 … Bit 02 Bit 01 Bit 00 IDi0 (IDrequest) ta tV Fig.: Timing diagram for handshakecontrolled signal download Legend: The additional terminal designations (IDsync, IDresponse, IDdata and IDrequest etc.) are abbreviations for the terminal signal's application.
Function description tIDend End of Key ID Number Transfer (200 ms) After the last falling edge at IDi0, the operating mode selector switch still has a "1" signal at output IDo1 for 200 ms. In this way, the end of the Key ID number and therefore the end of the download (End of Key ID Number Transfer) is dis played. This can be used for the feasibility check. Download procedure [a] [b] [c] [d] [e] [f] [g] Operating Manual PIT m3.
Function description Status diagram for handshakecontrolled signal download Fig.: Status diagram for handshakecontrolled signal download Operating Manual PIT m3.
Function description Flowchart for evaluating the Key ID interface See Fig. „State diagram of handshake controlled signal transfer“: Start Requirement See Fig.
Installation 5 Installation 5.1 General installation guidelines } The installation site must conform to the protection type IP54. } Ensure that the operating mode selector switch has sufficient ventilation. } Attach the operating mode selector switch using the brackets provided. } Make sure that the gasket is seated correctly. Operating Manual PIT m3.
Installation 5.2 Dimensions Front view 55 98 Operating Manual PIT m3.2p 1003176EN04 36.3 37.7 49.6 70.
Installation 5.3 Mounting cutout 50.8 84.2 Operating Manual PIT m3.
Wiring 6 Wiring 6.1 Terminal configuration INFORMATION X1 4 5 6 7 8 9 10 IDo3 IDi0 IDi1 SIo0 SIo1 SIo2 SIo3 11 12 1 2 3 IDo0 IDo1 IDo2 +24 V DC A1 0V A2 1 2 3 4 5 SOM1 SOM2 SOM3 SOM4 SOM5 X2 Fuctional Earth The connection terminals are not supplied with the unit. Fig.: Terminal configuration Legend SOM1 .. SOM5 IDo0 … IDo3 IDi0 … IDi1 SIo0 … SIo3 A1, A2 Operating Manual PIT m3.
Wiring 6.2 Connecting the unit Proceed as follows: 1. Connecting the supply voltage a Connect the supply voltage to (A1, A2). Please note the following: The power supply must meet the regulations for extra low voltages with protective separation (SELV, PELV). The cables for the unit's supply voltage (A1, A2) must be fitted with a 4 A fuse, characteristic B/C. 2.
Wiring 6.3 Connection to a control system Depending on the application area and its respective regulations, the operating mode se lector switch can be used up to SIL CL 2 (EN IEC 62061) and up to PL d (EN ISO 138491), if the operating modes are evaluated by a safety control system with safe "1oon" evaluation. The examples below meet the following conditions: } A PNOZ m1p is used as a safety control system.
Wiring Connection for transmittercontrolled communication mode Fig.: Connection for transmittercontrolled communication mode (example) Operating Manual PIT m3.
Wiring Connection for handshakecontrolled communication mode Fig.: Connection for handshakecontrolled communication mode (example) Operating Manual PIT m3.
Operation 7 Operation Switchon behaviour INFORMATION After the operating mode selector switch is switched on (Power ON) or after voltage is returned (reset), operating mode OM1 is selected automatically. This also applies if no transponder key is connected, or a transponder key is detected but is invalid. Behaviour in the event of an error in operating modes OM1 … OM4 NOTICE In the event of an error, the unit does not change operating mode.
Operation 7.1 Select operating modes OM1 ... BA4 Prerequisites } A transponder key with the relevant authorisations must be present. } The operating mode selector switch must recognise the transponder key as valid. } The transponder key must be present at the operating mode selector switch for the whole time the button is operated. } Several buttons may not be operated simultaneously when selecting an operating mode. Procedure 1.
Operation 7.2 Select special mode (service) Prerequisites } A transponder key must be available with authorisation for special operating mode OM5 (Service). } The operating mode selector switch must recognise the transponder key as valid. } The transponder key must be present at the operating mode selector switch for the whole time the button is operated. } Several buttons may not be operated simultaneously when selecting an operating mode. Procedure 1.
Operation 7.3 Monitoring of operating time A change of operating modes is only detected if the relevant button has been operated for a defined time period. Button's operating time Pushbut ton Operating mode Output Operating time 1 OM1 SOM1 > 50 ms and 2 OM2 SOM2 <5s 3 OM3 SOM3 4 OM4 SOM4 1 OM5 (Service) SOM5 > 5 s and < 10 s 7.
Operation 7.5 Troubleshooting If an error occurs on the operating mode selector switch, the last operating mode to be set will be retained. Error Possible cause Remedy Unable to switch the operating mode Multiple operation of but tons Make sure that only one button is operated Operating time too long or too short Make sure that the period of opera tion is observed.
Operation 7.6 Diagnostics The operating mode selector switch has various options for displaying status information: 7.6.1 } Interface for status information (SIo0 … SIo3) } Button backlighting } Authorisation display (LEDs 1 … 5) Status information about the interface for status information Various status information can be signalled via the interface for status information (see Block diagram [ 14]).
Operation 7.6.3 Status information via authorisation display If a transponder key is inserted in the slot of the operating mode selector switch, its author isations are displayed via the authorisation display LEDs (see Control elements [ 10]). Evaluation of LED signals Legend: LED on LED off LED All LEDs Status Meaning } No transponder key connected or } Authorisation not recognised, or not recognised fully Authorisation available for OM1 ...
Technical details 8 Technical details General Approvals Sensor's mode of operation Transponder interface Energy supply to transponder Operating frequency Electrical data Supply voltage Voltage Kind Voltage tolerance Output of external power supply (DC) Residual ripple DC Continuous duty Status indicator Inputs Number Signal level at "0" Signal level at "1" Voltage at inputs Input current range Galvanic isolation Semiconductor outputs Overall performance ext.
Technical details Environmental data Storage temperature Temperature range Climatic suitability In accordance with the standard Humidity EMC Vibration In accordance with the standard Frequency Amplitude Airgap creepage In accordance with the standard Overvoltage category Pollution degree Rated insulation voltage Rated impulse withstand voltage Protection type Mounting area (e.g. control cabinet) Housing Terminals Mechanical data Operating distances Typical operating distance So Max.
Technical details 8.1 Operating mode – Safety characteristic data EN ISO 138491: 2008 EN ISO 138491: 2008 PL PL d Category Cat. 3 EN 62061 EN 62061 IEC 61511 IEC 61511 SIL CL PFHD [1/h] SIL PFD SIL CL 2 1,10E08 SIL 2 5,28E04 EN ISO 138491: 2008 TM [year] 20 All the units used within a safety function must be considered when calculating the safety characteristic data.
Supplementary data 9 Supplementary data 9.1 Radio approval FCC/IC approval USA/Canada FCC ID: VT8- PITM3 IC: 7482A- PITM3 FCC/IC-Requirements: This product complies with Part 15 of the FCC Rules and with Industry Canada licence-exempt RSS standards. Operation is subject to the following two conditions: 1) this product may not cause harmful interference, and 2) this product must accept any interference received, including interference that may cause undesired operation.
Order reference 10 Order reference 10.1 Product 10.2 Type Features Order no. PIT m3.2p Operating mode selector switch 402 230 PIT m3.2p machine tools pic Operating mode selector switch togram 402 231 Accessories Terminals Type Features Order no. Springloaded terminals 1 set 402 302 Angled screw terminals 1 set 402 303 Screw terminals 1 set 402 305 Type Features Order no.
Americas Australia Scandinavia Brazil +61 3 95446300 +45 74436332 Spain +55 11 97569-2804 Europe +34 938497433 +1 888-315-PILZ (315-7459) Austria Switzerland Mexico +43 1 7986263-0 +41 62 88979-30 +52 55 5572 1300 Belgium, Luxembourg The Netherlands USA (toll-free) +32 9 3217575 +31 347 320477 +1 877-PILZUSA (745-9872) France Turkey +33 3 88104000 +90 216 5775552 Asia Germany United Kingdom China +49 711 3409-444 +44 1536 462203 +86 21 60880878-216 Ireland Japan +353 21 480
