PSSu WB S IDN Programmable control systems PSS® Operating Manual – Item No.
All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made for internal purposes. Suggestions and comments for improving this documentation will be gratefully received. Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®, SafetyEYE®, SafetyNET p®, the spirit of safety® are registered and protected trademarks of Pilz GmbH & Co. KG in some countries.
Contents Contents Contents Page Chapter 1 Introduction 1.1 Validity of documentation 1.1.1 Retaining the documentation 1.2 Overview of documentation 1.3 Definition of symbols 1-1 1-1 1-2 1-3 Chapter 2 Overview 2.1 Module structure 2.1.1 Module features 2.1.2 Features of InduraNET p 2.2 Front view 2-1 2-2 2-2 2-4 Chapter 3 Safety 3.1 3.2 3.2.1 3.2.2 3.2.3 3.3 3.3.1 3.3.
Contents Chapter 6 Wiring 6.1 6.1.1 6.2 General wiring guidelines Mechanical connection of the base modules Terminal configuration Chapter 7 Operation 7.1 Messages 7.2 Display elements 7.2.1 Display elements for InduraNET p diagnostics Chapter 8 Technical details 8.1 Technical details 2 Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.
1 Introduction 1.1 Validity of documentation 1.1 1000 of documentation Introduction Validity 1100 1- This documentation is valid for the product PSSu WB S IDN. It is valid until new documentation is published. This operating manual explains the function and operation of the programmable safety system, describes the installation and provides guidelines on how to connect the product PSSu WB S IDN.
1 Introduction 1.2 Overview of documentation 1.2 Overview 1200 1of documentation 1 Introduction The introduction is designed to familiarise you with the contents, structure and specific order of this manual. 2 Overview This chapter provides information on the module's most important features. 3 Safety This chapter must be read as it contains important information on intended use. 4 Function Description This chapter describes the module's individual components.
1 Introduction 1.3 Definition of symbols 1.3 Definition 1300 1of symbols Information in this manual that is of particular importance can be identified as follows: DANGER! This warning must be heeded! It warns of a hazardous situation that poses an immediate threat of serious injury and death and indicates preventive measures that can be taken.
1 1-4 Introduction Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.
2 Overview 2.1 Module structure 2.1 2000 structure Overview Module 2100 2- A module consists of ` Electronic module and ` Base module with – Screw terminals or – Cage clamp terminals The base modules are the carrier units for the electronic modules and are used to connect the field wiring. The electronic modules are inserted on to the base modules and determine the module's function. Details of the base modules that can be used are available in the “Wiring” chapter.
2 Overview 2.1 Module structure 2.1.1 Module features Module features 2- The module has the following features: ` The module terminates a PSSu system and extends the ST data bus across an InduraNET p radio link. ` As a base station the module supports up to four remote stations PSSu WR S IDN ` Antenna connection for InduraNET p ` The module provides connections for external supplies. The external supplies are galvanically isolated from the module bus supplies.
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de I/O module (ST) I/O module (ST) I/O module (ST) I/O module (ST) I/O module (ST) I/O module (ST) I/O module (ST) IDN remote station IDN remote station I/O module (ST) ANT ANT I/O module (ST) I/O module (ST) Base system I/O module (ST) Module structure I/O module (ST) I/O module (ST) I/O module (ST) 2.
2 Overview 2.2 Front view 2.
2 Overview 2.2 Front view ` 11: Square mounting holes (connection levels 1, 2, 3 and 4) – With screw to loosen/tighten the screw terminal on base modules with screw terminals – With mechanism to operate the cage clamp on base modules with cage clamp terminals ` 12: Round connection holes (connection levels 1, 2, 3 and 4) for connecting the cables ` 13: Mounting slot for colour marker to label the connection level (connection levels 1, 2, 3 and 4) Pilz GmbH & Co.
2 2-6 Overview Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.
3 Safety 3.1 Intended use Safety 3.1 3000 Intended 3100 3use The module may be used as a base station in InduraNET p, for the wireless communication of ST data. It can be operated with up to four remote stations of type PSSu WR S IDN. The module may be used to feed and extract external supplies to and from the connection terminals. Intended use includes making the electrical installation EMC-compliant. Please refer to the guidelines stated in the “PSSuniversal Installation Manual”.
3 Safety 3.2 Safety regulations 3.2.1 Use of qualified personnel 3.2 Safety 3200 3regulations Use of qualified personnel 3- The products may only be assembled, installed, programmed, commissioned, operated, maintained and decomissioned by qualified personnel.
3 Safety 3.3 Approvals for wireless operation 3.
3 Safety 3.3 Approvals for wireless operation 3.3.1 European approval European approval 3- 3-4 Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.
3 Safety 3.3 Approvals for wireless operation Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.
3 Safety 3.3 Approvals for wireless operation 3.3.2 FCC approval FCC approval 3- Please note the following when operating the device in the USA and Canada: Installation by professionals only! This device complies with Part 15 of the FCC Rules and with RSS-210 of Industry Canada.
3 Safety 3.3 Approvals for wireless operation CAUTION! This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment. This equipment should be installed and operated with minimum distance of 20 cm between the radiator and your body. The transmitter must not be co-located or operating in conjunction with any other antenna or transmitter. Pilz GmbH & Co.
3 3-8 Safety Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.
4 Function description 4.1 Module features 4.1.1 Integrated protection mechanisms 4.1 4000 features Function Module 4100 4description Integrated protection mechanisms 4- When the PSSu E F PS1(-T) is used to supply the system, the module supply is buffered for 20 ms if the supply voltage is interrupted. The module provides the following diagnostic data: ` Module status ` Module error 4.1.
4 Function description 4.2 InduraNET p 4.2 InduraNET 4200 4p Properties of wireless communication ` Frequency range 2.4 GHz ISM band ` Strong immunity to signals from other wireless services ` CFM (Coexistence Frequency Management) guarantees that InduraNET p devices coexist without problem with other radio-based systems. – InduraNET p devices do not use non-overlapping WLAN channels. – InduraNET p devices do not transmit until they have scanned their frequency range (Listen before Talk).
4 Function description 4.3 Chip card 4.3 card Chip 4300 4- The user configures the data for all the InduraNET p modules in the PSSuniversal Assistant and then downloads this configuration data to the chip card via the USB port. The chip card reader SCR 335 USB with USB cable is available as an accessory for this purpose. INFORMATION The module will not start up if the chip card is missing or is written incorrectly. Pilz GmbH & Co.
4 4-4 Function description Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.
5 Installation 5.1 General installation guidelines 5.1 5000 Installation General 5100 5installation guidelines Please also refer to the PSSuniversal Installation Manual. The description below assumes that the head module and supply voltage module are already installed. CAUTION! Damage due to electrostatic discharge! Electrostatic discharge can damage components. Ensure against discharge before touching the product, e.g. by touching an earthed, conductive surface or by wearing an earthed armband. 5.1.
5 Installation 5.1 General installation guidelines Dimensions of the antenna ANT1/ANT2 (ANT 2 for base station only): 136,5/201,5 mm 147,3/212,3 mm 42,3/56,2 mm M32x1,5 mm 70,0/103,7 mm 5-2 Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.
5 Installation 5.2 Install base station 5.2 Install 5200 5base station The base station always provides the termination for a PSSuniversal system. No further modules may be positioned to the right of the base station. Prerequisite: ` The head module must be installed. ` A base module for a supply voltage module is always connected to the right of the head module.
5 Installation 5.2 Install base station Schematic representation: [2] [1] [3] 5-4 Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.
5 Installation 5.3 Inserting and removing an electronic module 5.3 Inserting 5300 5and removing an electronic module Please note: ` Only insert on to base modules that are already installed. ` Preferably these base modules should be ready wired. ` Electronic modules with outputs may only be inserted and removed when the load is switched off. Unforeseeable error reactions may be triggered if modules are inserted and removed under load.
5 Installation 5.3 Inserting and removing an electronic module 5.3.2 Removing an electronic module Removing an electronic module 5- Procedure: ` Press the locking mechanisms [1] together simultaneously. ` Pull out the electronic module [2]. Schematic representation: [2] [1] [1] 5.3.
5 Installation 5.4 Antenna assembly 5.4 Antenna 5400 5assembly As with all radio signals, the InduraNET p signals will mainly propagate in the first Fresnel zone. The Fresnel zone is a spheroid, in whose focus the antennas are located. Schematic representation: d R The size of the Fresnel zone depends on the wavelength of the radio signal and the distance of the antennas. At 2.
5 Installation 5.4 Antenna assembly Reception will deteriorate if any objects or parts of the building lie within the Fresnel zone. When positioning the antennas it is possible to distinguish between three scenarios: A B C ` A: The Fresnel zone is not adversely affected. – Optimum conditions ` B: The Fresnel zone is adversely affected by the low ceiling and by an object between the antennas. There is visual contact between the antennas (straight, dotted line).
5 Installation 5.5 Install antenna 5.5 Install 5500 5antenna The antenna is positioned on the control cabinet or on a flat surface, using one hole mounting. The InduraNET p antenna cable is a 2 m long coaxial cable for high frequency applications with an impedance level of 50 Ohms. NOTICE InduraNET p devices may be damaged if they are operated without an antenna. ` Always operate the PSSu WB S IDN device with the antenna connected.
5 Installation 5.5 Install antenna The 2 m extension cable attenuates the signal by approx. 3 dB. Attenuation of 3 dB halves the transmitted output. For this reason, only use the extension cable where reception conditions are good and operating ranges are short. ` For reasons of electromagnetic compatibility, the extension cable may only be laid with group 1 cables (see PSSuniversal Installation Manual) 5-10 Pilz GmbH & Co.
6 Wiring 6.1 General wiring guidelines 6.1 6000 Wiring General 6100 6wiring guidelines Please note: ` The maximum current load for the periphery supply on the module bus is 10 A. ` The external power supplies must comply with the current applicable standard EN 60950-1, EN 61140, EN 50178 or EN 61558-1. ` Use copper wiring. 6.1.
6 Wiring 6.1 General wiring guidelines [4] [5] [6] Please note: ` The minimum cable cross section for field connection terminals on the base modules is 0.14 mm2 (AWG26) ` The maximum cable cross section for field connection terminals is: – Digital inputs: 1.5 mm2 (AWG16) – Digital outputs: 2.0 mm2 (AWG14) – Inputs/outputs on the counter modules: 1.5 mm2 (AWG16) – Analogue inputs/outputs: 1.5 mm2 (AWG16) – Communication cables: 1.5 mm2 (AWG16) – Test pulse outputs: 1.5 mm2 (AWG16) – Power supply: 2.
6 Wiring 6.2 Terminal configuration 6.
6 6-4 Wiring Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.
7 Operation 7.1 Messages Operation 7.1 7000 77100 Messages A module error is displayed via the “Err” LED (see section entitled “Display elements”), signalled to the head module and then entered in the head module's error stack. The module can detect the following errors: Module error Explanation Remedy Start-up error Error as the PSSu system starts up. Change faulty module. Configuration Error Incorrect module type configured.
7 Operation 7.2 Display elements 7.2 Display 7200 7elements Key: LED on LED flashes LED off 7.2.1 Display elements for InduraNET p diagnostics Display elements for InduraNET p diagnostics 7- The module has an LED for displaying errors (“Err” LED). LED Err 11 21 I0 I1 7-2 Err Key Name Colour Status Err --- No error Red Chip card error Red Error when comparing the actual/ registered hardware on the remote systems Pilz GmbH & Co.
7 Operation 7.2 Display elements Each remote station is assigned an LED to display the connection status (LEDs “R1”, “R2”, “R3” and “R4”). Name Colour R1 R2 Status Signal Target --- No data transfer Remote station 1 Green Establishing a connection or connection disrupted. Green Data is being transmitted --- No data is being transmitted/no remote system is configured Green Establishing a connection or connection disrupted.
7 7-4 Operation Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.
8 Technical details 8.1 Technical details 8.1 8000 Technical 8100 8details Technical details PSSu WB S IDN Application range Module's device code Electrical data Internal supply voltage Supply voltage range of module supply Current and power consumption from module supply Module's current consumption Module's power consumption InduraNET p interface Scope Application in accordance with Standard 0005h Working frequency range Channel spacing Number of channels Modulation Frequency deviation Typ.
8 Technical details 8.1 Technical details Mechanical data Dimensions Height Width Depth Colour of front plate Weight 8-2 76.0 mm 25.4 mm 60.2 mm dark grey 57 g Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.
21 835-01, 2008-03 Printed in Germany © Pilz GmbH & Co. KG, 2008 •… In many countries we are represented by sales partners. Please refer to our homepage for further details or contact our headquarters. Pilz GmbH & Co. KG Sichere Automation Felix-Wankel-Straße 2 73760 Ostfildern, Germany Telephone: +49 711 3409-0 Telefax: +49 711 3409-133 E-Mail: pilz.gmbh@pilz.de • www www.pilz.
