John Deere Golf Technologies Installation Manual Generation 4 John Deere Golf Technologies 3159 Royal Drive, Suite 320 Alpharetta, GA 30022 1-877-298-8515 Dec 04, 2000
Club Car Post 2000 – Table of Contents Overview ................................................................ ................................................................................................ ....................................................................... ....................................... 2 Parts List ................................................................ ................................................................................................ ..............
Live With Safety Please before returning cart to customer, make sure cart is Functioning properly, especially the safety systems. Install all safety guards and shields. Overview General System SkyLinks is a golf management / information system. It provides valuable information to the golfer and the course manager through such technologies as satellite navigation and digital radio communications.
Parts List Assembly Part Numbers Part numbers are assigned by Phoenix International, and are subject to change without notice Item Part Number Description HEAD UNIT ASSEMBLY JDGT-0001 Display Unit POWER SUPPLY JDGT-0002 Power Supply BKT, PWR SUPPLY – CLUBCAR 800-0267 Assy with Power Supply CLAMP, DISPLAY – CLUB CAR 800-0255 Assy with P/N 800-0267 and P/N 950-0093 CBL ASSY, CLUBCAR ELECTRIC 440-0600 Power Harness Assembly CBL ASSY, CLUBCAR GAS 440-0660 Power Harness Assembly JDGT HDW KIT
JDGT BKT/ANT KIT-CLUB GAS JDGT-0011 GEN 4 Club Car Gas Pre 2000 roof CBL ASSY, CLUBCAR GAS 440-0660 Power Harness Assembly BKT ASSY, CLUB CAR DSPLY 950-0093 Bracket for Display Unit UHF ANT/BKT ASSY CLUBCAR 950-0094 UHF RADIO BRACKET ASSEMBLY PRE 2000 CLAMP, DISPLAY – CLUB CAR CRTN, 22 5/16 X 18 3/16 X PARTITION, 35 CELL 800-0255 900-0001 900-0006 Assy with P/N 800-0267 and P/N 950-0093 Packaging for shipping Packaging for shipping BUBBLE WRAP, ANT-STATIC 903-0001 BKT ASSY, CLUB CAR DSPLY
Service Part Numbers Service part numbers may be different from Bill of Material part numbers. Part numbers are assigned by Phoenix International, and are subject to change without notice.
Parts Included in Bill of Material There are different parts numbers for the Power Harness, GPS Antenna Bracket, and UHF Antenna Bracket based on the specific cart model and year. Club Car Sub-Assemblies CBL ASSY, CLUBCAR ELECTRIC P/N 440-0600 AND POWER SUPPLY 1. Power Harness Assembly (P/N 440-0660) 2. Power Supply Bracket (P/N 800-0267) 3. Clamp and screw (P/N 800-0255 and P/N 812-0067) 4. Bolt (P/N 816-0006) 5.
GPS ANT/BKT ASSY CLUBCAR P/N 950-0095 (Post 2000) 1. GPS Bracket (P/N 800-0291) 2. GPS Antenna (P/N 496-0002) 2 1 UHF ANT/BKT ASSY CLUB CAR P/N 950-0094 (Post 2000) 1. Antenna bracket bottom (P/N 800-0292) 2. Antenna bracket top (P/N 800-0290) 3. Antenna (P/N 496-0006) 4. Screws to attach brackets (P/N 812-0086) 5. Sheathing (P/N 840-0111) 6. Washer (P/N 838-0033) 7.
HDWE PKG, CLUB CAR- COLOR P/N 950-0093 1. 2. 3. 4. 5. 6. 7. 8.
Tools and Equipment Not Supplied With Kit Club Car Tools and Equipment Required-Under Review ! ! ! ! ! ! ! ! ! ! ! ! Crescent Wrench Electric Screwdriver/Drill Phillips Head Bit Phillips Screwdriver Socket Adapter Wire Cutters ½ -9/16” Socket 7/16” Socket 7/16” Wrench ½” Nut driver 3/8” Nut driver 5/16” Nut driver 9
Basic System Layout 1 3 2 Display Unit RF Antenna GPS Antenna 5 4 Battery Connectors Power Harness 6 Fuse Holder 8 7 Key Switch Connector Power supply 1-GPS Antenna 2-RF Antenna 3-Display Unit Basic Components: 1. Antennas 2. Display Unit 3. Power Supply 4. Power Harness 4-Power Harness 5-Battery Connectors 6-Fuse Holder 7-Power Supply 8-Key Switch connector Before Installation review manual. To prevent damage to components and cart.
Installation Instructions Overview of Club Car Post 2000 UHF Antenna Bracket Installation FCC Antenna Radiation Caution to Installers Use of any antenna other than the one provided with this kit may expose the user to radio frequency (RF) emission levels outside the FCC safety guidelines.
Club Car Post 2000 UHF Antenna Bracket Installation Parts (P/N 950-0106) 1. Antenna Bracket Bottom (P/N 800-0292) 2. Antenna Bracket Top (P/N 800-0290) 3. Antenna (P/N 496-0006) 4. Securing bracket screws (P/N 812-0086) 5. Spacer (P/N 840-0111) 6. Phillips Screws (2) (P/N 812-0086) 7.
Club Car UHF Post 2000 Bracket Installation 1. Remove right side 7/16 bolts securing roof . Note: save 7/16 bolts and nuts for de-installation.
2. Attach screw, washer and plastic sheathing to bracket, and secure Important: UHF bracket needs to be isolated from cart ground. Note: Use Part Numbers: 840-0111 spacer 838-0033 washer 812-0086 screw 800-0292 bottom half of bracket 3. Attach top half of antenna bracket with screws and lock tight.
4. Attach Antenna cable to bracket. Caution The installer(s) must follow the antenna installation procedure set fourth in this manual to insure that while the device is in operation, a separation of at least 20 cm is maintained between antenna and the user. These instructions must be followed in order to meet the FCC RF exposure guidelines.
6. Route UHF antenna cable down roof support. Placing the first tie strap at the top bend of support, and another every 6-8 inches. Important: Do not pull UHF cable tight at the roof location. Allow a gentle bend to cart frame. = Zip tie location 6. This completes the UHF bracket and UHF cable installation. Note: Leave UHF cable connector end unattached. It will be connected latter in the installation.
Overview of Club Car Post 2000 GPS Antenna Bracket Installation ! ! ! ! ! Left (drivers side) and Right side of cart will be identified as someone sitting forward in cart. Before doing any work to the golf cart, make sure the key is in the off position. Ensure the parking brake is set. Remove windshields if installed before beginning installation as per Cart Manufacture User’s Manual. The GPS antenna cable is not attached to the Display Unit during this phase of the installation.
Club Car Post 2000 GPS Bracket Installation 1. Remove front 7/16 bolt with locking nut on left side.
2. Mount GPS antenna bracket with 7/16 bolt that was removed in step 1, and reattach. Note: Use Part Number: 496-0002 GPS Bracket 3. Mount GPS antenna on bracket. Antenna attaches magnetically.
3. Route GPS antenna cable down roof support. Placing the first tie strap at the top bend of support, and another every 6-8 inches. Important: Do not pull GPS cable tight at the roof location. Allow a gentle bend to cart frame. = Zip tie location 4. This completes the GPS bracket and GPS cable installation. Note: Leave GPS cable connector end unattached. It will be connected latter in the installation.
Overview of Club Car Post 2000 Power Harness Installation • • • • • • Make sure key switch is in the off position. Use caution when working around the batteries. Battery acid may exist around the terminal area. Verify the positive lead and ground of cart. When routing the Power Harness cable make sure the cable does not interfere with cart operation. The cable should be isolated of working parts of the cart. Two installers are required to remove seat to avoid back injuries.
Assembly of Power Supply Bracket and Mounting Power Supply 1. Insert screw into hole on flat side of Power Supply Bracket 2. Start screw into clamp Note: Use Part Numbers: P/N 800-0255 clamp P/N 812-0067 screw Note: Notch of clamp should be to the inside towards power supply bracket. 3. Mount Power Supply onto bracket using four bolts. Note: Power Supply connector should be facing towards beveled end of power supply bracket.
Club Car Completed Power Harness Installation Power Supply Location 23
Club Car Power Harness Installation Note: Two Persons Should be used to Remove Seat. 1. Remove Seat 2. Mount Power Supply Bracket to cart. Location is left side 3. Tighten screw for Wedge 4. Remove Dash Note: Use Steps 5 through 18 5. Remove screw caps on the side of dashboard, and save 6. Loosen screws securing dashboard 7. Pop off top of dashboard by running screwdriver along the top of dash and below frame of cart 8.
11. Route Power cable along frame of cart. Secure with tie straps. In predrilled holes. 12. Pull about 1’ 6” of cable out to be ran for the Display Unit. Cable Length Installation Tip: Run power cable to corner of compartment. 13. Insert bottom of dashboard back into place Note: BE CAREFUL NOT TO ALLOW THE KEYSWITCH TO COME IN CONTACT WITH THE CART FRAME. 14. Bend right corner inward to allow key switch room to be inserted 15. Place left corner in place 16.
21. Remove Electrical Component Box Cover with 3/8” nut driver. 22. Remove Nut securing cart’s blue wire 23. Install blue wire to electrical system for key switch. 24. Reinstall nut securing both blue key switch wires. Blue wire for key switch connection. 25. Remove Nut securing red battery lead on solenoid with ½” nut driver. 26. Attach red wire to solenoid post. 27. Reinstall nut securing red wire and red battery lead with nut. Nut securing red wire on solenoid 28. Tighten with ½” nut driver.
29. Secure fuse holder to cart with tie strap. Note: Make Sure Fuse Holder is in a Vertical Position with Leads Facing Toward the Ground, and the Fuse Holder is Accessible 30.
Overview of Club Car Post 2000 Display Unit Bracket Installation • • • • • Left (drivers side) and Right side of cart will be identified as someone sitting forward in cart. Make sure key switch is in the off position. Ensure the parking brake is set. When routing the Power Harness cable make sure the cable does not interfere with cart operation. The cable should be isolated of working parts of the cart. Specific Display Unit Bracket Installation instructions per cart type ex.
Club Car Display Unit Bracket Installation 1. Install Mounting Bracket on left side of cart. Note: Place bracket as close to dash as possible. 2. Push bracket up until ridge of bracket inserts under lip of cart. Also ensure the lower wedge pieces are positioned correctly. Note: Wedge pieces should be aligned so the notch sits properly to cart edge.
3. Install centerpiece to bracket. Secure with four screws.
4. Run Power Harness cable behind mounting bracket and into hole in center piece of display bracket. 5. Route GPS and UHF cables through the center hole of center support.
Overview of Generic Display Unit Installation • • • • • • Left (drivers side)and Right side of cart will be identified as someone sitting forward in cart. Make sure key switch is in the off position. Ensure the parking brake is set. When routing the Power Harness cable make sure the cable does not interfere with cart operation. The cable should be isolated of working parts of the cart. Use caution when installing the UHF and GPS connectors to the Display Unit.
Club Car Display Unit Installation 1. Connect Power Harness connector to Display Unit 2.
3. Attach GPS Connector to Display Unit 4. Secure Display Unit to Display Bracket using hex head screws.
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