V95100117 MP3 File Playback Circuit Board User’s Manual [ TYPE FV-127JP ]
Index Introduction 3 1. Product Summary 3 2. Safety Precautions 4 3. Part Names and Function 5 4. Installation 7 5. Wiring 8 5-1. Terminal Wiring and Names 5-2. Wiring 8 9 5-2-1 5-2-2 5-2-3 5-2-4 5-2-5 5-2-6 10 11 12 13 14 15 Power Input Terminal Wiring FG Terminal Wiring / Noise Reduction Pin Speaker Output Terminal Wiring AUX Output Terminal Wiring BUSY Output Terminal Wiring Input Terminal Wiring 6. Volume Adjustment 16 6-1. Volume Adjustment 6-2. Reduction Function 16 16 7-1.
Introduction Thank you for purchasing our Patlite Signal Voice MP3 Playback Circuit Board. Prior to installation, please read through this manual for proper installation and precautionary steps. In additon, please store this manual for future reference when performing maintenance, repairs or inspections. After reviewing this manual, if there are any inquiries, please direct them to your PATLITE Sales Representative.
2. Safety Precautions In order to prevent any damage to the user and other personnel or to assets, note the following: The warning indications are divided into the following classes according to the degree of danger or damage incurred when the warning is not taken into consideration and the product is not correctly used. 9CTPKPI Indicates an immediately dangerous condition: failure to follow the instructions may lead to death or serious injury.
3. Part Names and Function 7) DIPSwitches 1) Installation Holes 4-φ3.5 5) Volume (AUX) Volume Speaker) 2) Power Indicator LED (Green) 4) Glass Fuse 3) Status Indicator LED (Red) 10) Noise Filter Pin B Noise Filter Pin A 8) Installation Holes 1. 2. 3. Installation Holes 4-φ3.5 Use the installation holes when mounting. ( ☞ Refer to pg. 9 [4. Installation]) Power Indicator LED (Green) The LED light turns on when power is applied.
5. 6. 7. 8. Volume (Speaker, AUX) Volume adjustment for the Speaker and AUX output is possible. ( ☞ Refer to pg. 20 [6-1 Volume Adjustment]) Terminal Bus Wiring terminal for individual Inputs and Outputs. ( ☞ Refer to pg. 10 [5. Wiring]) DIP Switches (Sets Functions) Sets functions for playback mode, SD card operation, etc. ( ☞ Refer to pg. 22 [7. Mode Switch Settings]) SD Card Slot Used for voice message rewriting, voice message exporting and SD card permanent installation. ( ☞ Refer to pg. 31 [7-3.
4. Installation Use M3 screws and PCB spacers (not included) when installing the PC Board. [mm] 144 134 4-M3 Recommended Torque: 0.3 N・m 90 COM CH1 DEC1 /VOL CH2 DEC2 CH3 SP- CH4 SP+ AUX- CH5 CH6 AUX+ CH7 BUSY- STB BUSY+ STOP 24V 0V 100 CLR FG 6 (Insersion Gap) Ensure enough clearance is made for the SD Card (W:24mm L:32mm) to be inserted and removed FG Hole Max. 28 * Recommended Spacer Size: 10mm (Use metal spacer when grounding via the FG Hole) For dimensions ( ☞ Refer to pg.
%CWVKQP M3 Screw Washer (φ8mm or less) Spacer • • • * Ensure the insulation space is sufficient with a maximum length of 3mm for the lead wires coming from the PCB. If an insufficient space allows the lead wires to touch a conductive surface, a possibility of short-circuiting may occur. Use an 8mm diameter washer. If a washer with a diameter over 8mm is used, contact with the PCB pattern may cause short-circuiting.
5-2. Wiring Wiring Example COM CH1 CH2 DEC1 DEC2 /VOL CH3 SP- SP+ CH4 CH5 CH6 CH7 STB AUX- AUX+ BUSY- BUSY+ STOP 24V CLR 0V FG Speaker 8Ω Max 500mA - + + + Max 40VDC - - Shielded Cable L DC24V External + AUX GND Amplifier %CWVKQP Do not connect the input connections to the power supply. Possible malfunction may occur When handling this product, please do so after discharging static electricity from on the body.
5-2-1 Power Input Terminal Wiring Connect DC24V. 24V 0V Current Consumption Inrush Current 㸩 For Maximum Load: About 520mA 9A 㸫 %CWVKQP • Ensure wiring is properly performed before connecting power. If voltage is applied between 0V and FG, it will cause a short circuit, and the power source will be destroyed. 0V 㸩 FG 㸫 Please • • • • Ensure voltage polarity is correct.
5-2-2 FG Terminal Wiring / Noise Reduction Pin When the FG terminal is connected to earth ground, depending on the environment, the noise generated can be reduced. The FG hole is connected internally to the circuitry. FG Even with the FG Terminal connected to earth ground, in some cases when there is no change in noise reduction, try changing the pin positions. Depending on the work environment, noise can be reduced by changing the pin conditions.
5-2-3 Speaker Output Terminal Wiring Connect the speaker. (Note Polarity) SP- SP+ 㧗 Speaker 㧙 8Ω Regarding Compatable Speakers • The optional SPW-5E (5W) speaker is available (Sold Separately) ( ☞ Refer to pg. 38 [ ④ Horn Type Speaker]) When installing a speaker for a customer, please follow the guidelines of the following specifications. The speaker output can be changed with the setup for the output. The speaker output can be changed with a DIP switch. ( ☞ Refer to pg. 36 [7-5.
5-2-4 AUX Output Terminal Wiring Connect the external amplifier. AUX AUX External Amp Shielded Wire AUX 㧗 GND 㧙 External Amp Application The optional PVA-30 (30W) is available (Sold Seperately) ( ☞ Refer to pg. 38 [ ⑤ External Amplifier]) • When connecting the Model PVA-30, insert a 10kΩ, 1/4W resistor as indictated in the drawing below: AUX AUX Resistor 10kΩ 1/4W or more PVA-30 Shielded Wire AUX GND When connecting to Model PVA-30 Recommended: TOA Corp.
5-2-5 BUSY Output Terminal Wiring The “BUSY” output is sent while a message is in playback. Any external devices, such as a signal tower or rotating light, can be connected and operate during a message playback. (An external power source is necessary for devices which have no internal power source for operation.) The maximum voltage for connecting to the BUSY output is DC 40V. The maximum current for connecting to the BUSY output is DC 500mA.
5-2-6 Input Terminal Wiring Connect each terminal through the COM terminal when wiring. COM CH1 CH2 DEC1 DEC2 /VOL SP- CH3 CH4 SP+ CH5 CH6 CH7 STB AUX- AUX+ BUSY- BUSY+ STOP 24V CLR 0V FG Use relays, switches or other non-voltage contacts or NPN open collector circuitry for operation. Contact Capacity Use the following table below to determine the capacity for external connections.
6. Volume Adjustment 6-1. Volume Adjustment Volume adjustment for the Speaker and AUX output is possible. • Volume adjustment can be lightly done with a finger, but please use a minus driver with a thickness of 1.0mm or less ※ Depending on the environement, the sound may still be heard with the volume turned down all the way. Min Max MIN MAX MIN MAX AUX Speaker Volume Volume %CWVKQP Lightly turn the volume. Any force above 0.1N-m may cause damage to the volume control. 6-2.
7. Mode Switch Settings Set each switch for individual settings. ※ The settings don’t take effect until after the soound board is rebooted by replugging in the power supply. 7-1. Channel Terminal Input 7-2. Replay Mode 7-3. SD Card Operation 7-4. Input Hold Time O F F 1 2 3 4 5 6 7 8 7-5. Speaker Output Please 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 O F F O F F Ensure the switches are in their full on or off position in accordance to the diagram below. 7-1.
Binary Input When terminals CH1 to CH7 are shorted to COM, if terminal STB and terminal COM are short-circuited, the voice message will be played back. (The hold playback mode is excluded) ☞ Refer to pg. 30 [(E) Hold Playback] For inputs relating to the playback message and channel input, ☞ Refer to pg. 38 [10. Binary Input Table]. A maximum of 127 messages can be reproduced.
[Pulse Train] 1 Channel Input 10ms or more(*1) 2 STOP (CLR) 3 Voice Message 4 Busy 500ms or less 10ms or more(*1) 260ms or less 100ms or less The timing chart above indicates a message stopped during playback. • The timing duration between the input on and off can be no less than 10ms ( ※ ). No less than 10ms • When the message starts playback, this is the case when no silence is added at the head of the message. For pulse train details, refer to the individual playback modes. ( ☞ Refer to pg.
(A) Normal Playback The message is played back in conjunction with the input. With a oneshot input, play back the message only once and repeat it with the input held on. The input becomes invalid when the message is in playback Stop the voice message during playback by shorting the CLR terminal or STOP terminal to the COM terminal. 【Pulse Train for Binary Input】 1 Binary Input No. 20 No. 20 No. 5 No. 9 No. 12 2 STB 3 STOP (CLR) 4 Voice Message No. 20 No. 20 No. 9 No. 9 No. 9 No. 12 No.
(B) Memory Playback A maximum of 23 voice messages can be stored in memory in order of priority. When the playback voice message ends, the next message in memory will be played. Inputs that exceed the maximum memory becomes invalid. Stop the voice message during playback by shorting the STOP terminal to theCOM terminal to playback the next voice message in memory Stop the voice message during playback by connecting the CLR terminal to COM to delete all voice messages contained in the memory.
(C) Input Priority Playback If the next voice message input is turned on while the current message is in playback, the next message will be played back and the current message will playback after the input is turned on. The voice message being played back can be stopped by shorting the input to the CLR or STOP terminal. Even when holding the input on, the voice message playback ends after completion. 【Pulse Train for Binary Input】 1 Channel Input No. 20 No. 5 No. 9 No. 9 No.
(D) Top Priority Channel Playback While the message is in playback, if a message of a higher number is entered, the current message will stop and the message with the higher number will be played. The previous voice message will playback afer the input is turned on. The voice message being played back can be stopped by shorting the input to the CLR or STOP terminal. Even when holding the input on, the voice message playback ends after completion. 【Pulse Train for Binary Input】 1 Binary Input No. 20 No.
(E) Hold Playback While the input is held on, the voice message playback is possible. When the input is released, the voice message playback stops. In this mode, the STB does not operate for the Binary Input Mode. Shorting the CH terminal wire to the COM terminal will play back the message. The playback will play repeatedly as long as the input is held on. In this mode, the One-shot input will not operate. The message playback can be stopped by shorting the CLR or STOP terminals.
7-3. SD Card Operation When the SD Card is inserted, the settings for the following (A through D) playback modes are indicated below: (b) Write Mode O F F O F F 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 (a) Normal Playback Factory Settings (d) Permanent SD Card O F F O F F 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 (c) Export Mode Please Please use the optional SD Card model SDV-128P (sold separately). ( ☞ Refer to pg. 38 [ ① SD Card (MP3 Voice Message Upload)]) Use with other SD cards is not guaranteed.
(b) Write Mode The voice message in the internal memory can be overwritten. • To write voice messages into the memory, the following items are necessary: PATLITE SD Card (Model SDV-128P) ( ☞ Refer to pg. 38 [ ① SD Card (Insert MP3 Voice Message]) Refer to the PATLITE Playlist Editor Help (included on CD) for the method to create message data. PATLITE Playlist Editor (Included as accessory on CD) ※ The FV-WIN can also be used (sold separately). ( ☞ Refer to pg.
【Procedure for transferring voice message data】 1. Turn the power off. 2. Set DIP switch 5 to “ON” and DIP switch 6 to 'OFF' to set the writing mode. 3. Insert the SD card with the saved data to write into the SD card slot. For the procedure on how to make data, refer to the PATLITE Playlist Editor Help (included on CD) for the method to create message data. O F F 1 2 3 4 5 6 7 8 (b) Write Mode 4. 5. 6. 7. Upon reapplying the power, the data transfer will commence.
【Voice Message Exporting Procedure】 1. Disconnect the power source. 2. Set DIP switch 5 in the “OFF” position and set DIP switch 6 in the “ON” position for the exporting mode. O F F 1 2 3 4 5 6 7 8 (c) Export Mode 3. 4. 5. 6. Insert the SD card into the SD card slot. Turn the power back on to reboot the product, and the data export will start. While data is being exported, the red LED will turn on. →If the red LED starts to flash, an error occurred. ☞ Refer to pg. 38 [9.
【Exclusive SD Card Mode Setup Procedure】 1. Disconnect the power source. 2. Set DIP switch 5 and DIP switch 6 in the “ON” position for the Permanent SD Card Mode. O F F 1 2 3 4 5 6 7 8 (d) Permanent SD Card 3. Insert the SD card with the data stored into the SD card slot. For the procedure on how to make data, refer to the PATLITE Playlist Editor Help (included on CD) for the method to create message data. 4. Turn the power back on to reboot the product, and the stored SD data will playback.
8. Playback Method After performing steps [4. Installation] to [7. Mode Switch Settings], connect to the power source. The power indicator (green LED) light should turn on. After setting the desired playback mode, the voice message should play back. If the red status indicator LED flashes, an error has occurred. ☞ Refer to pg. 38 [9. Error Table] if this occurs.
9. Error Table When the status indicator LED (red) flashes, an error has occurred. Refer to the following table for troubleshooting and its solution. The Status Indicator LED flashes in accordance to the error, from one (1) to four (4) flashes. Red LED Status Indicator Flashes Flashes 1Time Error Name Playback Error Flashes 2 Times SD Card Error Flashes 3 Times Data Error Solution • Voice Message data writing not completed. Rewrite the voice message data again. • Possible MP3 file corrupted.
10. Binary Input Table Terminal CH Voice Message CH1 CH2 CH3 CH4 CH5 CH6 CH7 No. 1 No. 2 ● No. 3 No. 4 No. 5 No. 6 No. 7 No. 8 No. 9 No. 10 No. 11 No. 12 No. 13 No. 14 No. 15 No. 16 No. 17 No. 18 No. 19 No. 20 No. 21 No. 22 No. 23 No. 24 No. 25 No. 26 No. 27 No. 28 No. 29 No. 30 No. 31 No. 32 No. 33 No. 34 No. 35 ● No. 36 No. 37 No. 38 No. 39 No. 40 No. 41 No. 42 No. 43 No. 44 No. 45 No. 46 No. 47 No. 48 No. 49 No. 50 No. 51 No. 52 No. 53 No. 54 No. 55 No. 56 No. 57 No. 58 No. 59 No. 60 No. 61 No.
11. Optional Sales Items 1. SD Card (MP3 Voice Message Upload) Model SDV-128P- □□□ Maximum Replay Time: ab. 240 min. Bit Rate: 64kbit/s The empty boxes indicate the requested number of phrases registered for voice message data in 64 bit steps. Number of phrases 1 to 64 65 to 128 128 to 192 ----Maximum Number Model Number FV-CD-064 FV-CD-128 FV-CD-192 ----FV-CD-xxx ※ Additional costs for special phrases are used for studio recording expenses.
12. Before Requesting Service Problem Where to Check • No Sound Coming out of Speaker The Status (Red) LED flashes A different message is being played back No AUX signal output No BUSY signal output The sound is low (Speaker, AUX Output) Cannot rewrite the voice message Cannot export the voice message It does not operate even with the DIP switches set properly The SD card is not being read Make sure the rated voltage for the power supply terminal is correct. (Refer to pg. 12 [1.
13. Specifications 13-1 Specifications General Specifications Model Name Rated Voltage Voltage Range Wiring Method Current Consumption Operating Temperature Range Storage Temperature Relative Humidity Operating Environment Installation Method Vibration Resistance Mass Outer Dimensions FV-127JP DC 24V DC 19 to 29V M3 Terminal Bus Maximum 15W (1*) -10 to 50oC -40 to 80oC 85% RH or less Built-in Type Only 4 Screw Tie-down 45m/s2 (30Hz forward and back/Left and right for 2hrs., up and down for 4hrs.
13-2 Outer Dimensions [mm] Product specifications may change without advanced notice. Due to changes, improvements, etc., contents of this manual may change without advanced notice.
14. Guarantee Provisions The provisions of this guarantee are in contrast to the purchase of this product from PATLITE Co., Ltd. (henceforth, Our Company) to the customer concerning the contents of this guarantee. Concerning the Product Guarantee Provided the customer's use of this product is within the guidlines of this User's Manual, etc., in case of product failure during the term of the guarantee, the product will be repaired or replaced free of charge to the customer.
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