Commercial Burner Supplement Manual

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The information in this instruction manual is intended only as a supplement to the Crystal Fire Plus®

instruction manual and is not an exhaustive installation manual. If the information in both instruction

manuals is not followed exactly, a re or explosion may result causing property damage, personal,

injury or loss of life.

WARNING

Supplemental Commercial Installation Instructions

User Manual for Commercial Burner Installations and Burner Plates

WARNING

FOR OUTDOOR USE ONLY.

Installation and service must be performed by a qualied installer, service agency,

or the gas supplier.

The Outdoor GreatRoom Company

, LLC disclaims any responsibility for, and the warranty will be

voided by, the following actions:

• Installation and use of any damaged components

• Modication of the burner assembly or included components

• Installation other than detailed in this manual

Any such action may result in a re or explosion causing property damage, personal injury, or death.

Summary of content (18 pages)

PAGE 1
Supplemental Commercial Installation Instructions User Manual for Commercial Burner Installations and Burner Plates ! WARNING ! The information in this instruction manual is intended only as a supplement to the Crystal Fire Plus® instruction manual and is not an exhaustive installation manual. If the information in both instruction manuals is not followed exactly, a fire or explosion may result causing property damage, personal, injury or loss of life. ! WARNING ! FOR OUTDOOR USE ONLY.
PAGE 2
TABLE OF CONTENTS 1. Commercial Controls 3 3 a. Controls on Appliance • 4HRTC - 4-Hour Timer Control Panel b. Controls Away from Appliance 5 • CFP-ESO-CP - Emergency Stop • WSES-CP - ON/OFF Wall Switch and Emergency Stop • 4HRTES-CP - 4-Hour Timer and Emergency Stop C. Additional Information 11 • CF-DSI-SB - Switch Bypass 2. Burner Plate Information a. b. c. 2 13 13 15 17 Square Burner Plates Round Burner Plates Linear Burner Plates www.outdoorrooms.
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1 COMMERCIAL CONTROLS A. CONTROLS ON APPLIANCE 4HRTC 4-HOUR TIMER CONTROL PANEL • Installed on the appliance. • Includes 36 in. wire lead that connects directly to CF-DSI. • Replaces the standard CF-DSI control switch. • Eliminates remote (CF-DSI-R) functionality. • Operates low-voltage circuit.
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WIRING DIAGRAM - (4HRTC) SENSOR/IGNITER 4HRTC 3.3 VDC+ 3.3 VDC- 110-120VAC SUPPLY FROM GFCI RECEPTACLE CONTROL MODULE GAS CONTROL VALVE 4 www.outdoorrooms.
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B. CONTROLS AWAY FROM APPLIANCE EMERGENCY STOP CFP-ESO-CP • Installed away from the appliance. • Install on a wall or pillar in accordance with local electrical code. • Includes printed instruction cover plate. • Mounts to single-gang junction box. • Immediately cuts high-voltage to the appliance circuit.
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WIRING DIAGRAM - (CFP-ESO-CP) SENSOR/IGNITER STANDARD CONTROL SWITCH ESO (NORMALLY CLOSED) 3.3 VDC+ 110-120VAC SUPPLY FROM GFCI RECEPTACLE 3.3 VDC- CONTROL MODULE GAS CONTROL VALVE ! WARNING ! If any components were damaged during the incident that prompted the use of the emergency stop button, they must be replaced before the appliance is operated again. In some instances, the entire appliance should be replaced.
PAGE 7
WSES-CP ON/OFF WALL SWITCH AND EMERGENCY STOP • Installed away from the appliance. • Only install on a wall within line-of-sight of the appliance in accordance with local electrical code. • Includes printed instruction cover plate. • Mounts to double-gang junction box • Operates high-voltage. • Included DSI switch bypass (CF-DSI-SB) can be installed on DSI to remove control from appliance and give sole control to the WSES-CP. • If CF-DSI-SB is installed, remote functionality is removed.
PAGE 8
WIRING DIAGRAM - (CFP-ESO-CP) SENSOR/IGNITER STANDARD CONTROL SWITCH WALL SWITCH (NORMALLY OPEN) 3.3 VDC+ ESO (NORMALLY CLOSED) 110-120VAC 3.3 VDC- SUPPLY FROM GFCI RECEPTACLE CONTROL MODULE GAS CONTROL VALVE 8 www.outdoorrooms.
PAGE 9
4HRTES-CP 4-HOUR TIMER AND EMERGENCY STOP • Installed away from the appliance. • Only install on a wall within line-of-sight of the appliance in accordance with local electrical code. • Includes printed instruction cover plate. • Mounts to double-gang junction box • Operates high-voltage. • Included DSI switch bypass (CF-DSI-SB) can be installed on DSI to remove control from appliance and give sole control to the WSES-CP. • If CF-DSI-SB is installed, remote functionality is removed.
PAGE 10
WIRING DIAGRAM - (4HRTES-CP) SENSOR/IGNITER STANDARD CONTROL SWITCH TIMER (NORMALLY OPEN) 3.3 VDC+ ESO (NORMALLY CLOSED) 110-120VAC 3.3 VDC- SUPPLY FROM GFCI RECEPTACLE CONTROL MODULE GAS CONTROL VALVE 10 www.outdoorrooms.
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C. ADDITIONAL CONTROL INFORMATION SWITCH BYPASS CF-DSI-SB • Installs on CF-DSI where low-voltage control switch would normally connect. • Removes manual switch and remote functionality from CF-DSI • Appliance is then controlled solely by the high-voltage. INSTALLATION DIAGRAM - (CF-DSI-SB) Connect CF-DSI-SB to female 5-pin connector on DSI. The connectors are keyed and can only connect one direction. 42511 REV B : 03-16-2021 www.outdoorrooms.
PAGE 12
WIRING DIAGRAM - (CF-DSI-SB) SENSOR/IGNITER 3.3 VDC+ 3.3 VDC- 110-120VAC SUPPLY FROM GFCI RECEPTACLE CONTROL MODULE GAS CONTROL VALVE 12 www.outdoorrooms.
PAGE 13
2 BURNER PLATE INFORMATION A. SQUARE BURNER PLATES INSTALLATION GUIDELINES A A B (VCSV) C (DSI) BURNER PLATE MODEL A MIN (IN.) A MAX (IN.) B MIN (IN.) B MAX (IN.) C MIN (IN.) C MAX (IN.) BP24S 1.00 2.50 6.00 N/A 15.00 N/A BP30S 1.00 5.50 6.00 N/A 15.00 N/A BP36S 1.00 5.50 6.00 N/A 15.00 N/A BP42S 1.00 6.00 6.00 N/A 15.00 N/A 42511 REV B : 03-16-2021 www.outdoorrooms.
PAGE 14
INSTALLATION INSTRUCTIONS Ignition Wind Guard 1. Ensure enclosure meets requirements detailed in Crystal Fire Plus installation manual. 2. Position and if necessary secure burner 4 plate to enclosure. 3. Install top material or capstone. 4. Burner insert can then be connected to gas and electrical according to the Crystal Fire Plus instruction manual and lowered into the burner plate. Ignition wind guard should be oriented towards cutout in burner plate. 5.
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B. ROUND BURNER PLATES INSTALLATION GUIDELINES A A A A B (VCSV) C (DSI) BURNER PLATE MODEL A MIN (IN.) A MAX (IN.) B MIN (IN.) B MAX (IN.) C MIN (IN.) C MAX (IN.) BP20RD 1.00 2.50 6.00 N/A 15.00 N/A BP24RD 1.00 4.50 6.00 N/A 15.00 N/A BP30RD 1.00 2.50 6.00 N/A 15.00 N/A BP36RD 1.00 5.50 6.00 N/A 15.00 N/A BP42RD 1.00 6.00 6.00 N/A 15.00 N/A BP48RD 1.00 6.00 6.00 N/A 15.00 N/A 42511 REV B : 03-16-2021 www.outdoorrooms.
PAGE 16
INSTALLATION INSTRUCTIONS Ignition Wind Guard 1. Ensure enclosure meets requirements detailed in Crystal Fire Plus installation manual. 2. Position and if necessary secure burner plate to enclosure. 4 3. Install top material or capstone. 4. Burner insert can then be connected to gas and electrical according to the Crystal Fire Plus instruction manual and lowered into the burner plate. Ignition wind guard should be oriented towards cutout in burner plate. 5.
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C. LINEAR BURNER PLATES INSTALLATION GUIDELINES A A B B C (VCSV) D (DSI) WIDTH OF BURNER PLATE (IN.) A MIN (IN.) A MAX (IN.) B MIN (IN.) B MAX (IN.) C MIN (IN.) C MAX (IN.) D MIN (IN.) D MAX (IN.) 12 .50 1.50 .50 3.00 15.00 N/A 13.00 N/A 18 .50 2.25 .50 3.00 15.00 N/A 13.00 N/A 24 .50 3.50 .50 3.00 15.00 N/A 13.00 N/A 42511 REV B : 03-16-2021 www.outdoorrooms.
PAGE 18
INSTALLATION INSTRUCTIONS 1. Ensure enclosure meets requirements detailed in Crystal Fire Plus installation manual. 2 2. For burner plates longer than 64 in., the two halves of the burner insert and burner plate must be secured together with included mending brackets and hardware. 3. Position and if necessary secure burner plate to enclosure. 4. Install top material or capstone. 5.