Assembly Instructions LP Gas & Charcoal Grill Model # CG3023 CG3023E Please keep this instruction manual for future reference Customer Service: (888) 922-2336, 8:00am to 5:00pm, Central Standard Time, Monday thru Friday (Made in China)
Warnings FOR YOUR SAFETY: 1.Read this Grill Guide before attempting to assemble or operate your grill. 2.Follow all safety instructions. 3.Check for leaks according to directions in this Grill Guide before operating your grill, even if you purchased this grill assembled. 4.Keep this Grill Guide for future reference. 5.Contact 1-888-922-2336 should you need assembly assistance or have any questions. THIS GRILL IS FOR OUTDOOR USE ONLY. If stored indoors, then detach and leave propane cylinder outside.
Warnings Safety Precautions Always read and follow all DANGER, WARNING, AND FOR YOUR SAFETY notices in this Grill Guide. Failure to follow these notices may result in property damage, bodily injury, or death. 1. Grill installation must conform with local codes, or in their absence, with either the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2. 2.
Table of Contents • • • • • Tools and Parts Hardware Assembly Instructions Care and Maintenance Warranty Information 4
Tools Required 1 Description Adjustable wrench (not provided) 2 Description Screwdriver (not provided) 5
Parts List A Description Picture Qty B Description Picture Qty C Description Picture Qty D Description Picture Qty E Description Picture Qty F Description Picture Qty G Description picture Qty H Description Picture Qty 6
Hardware 8
Assembly Instructions Step 1: Assemble the two middle panels (16, 18) and four side panels (11,15, 27, 29). Make sure to assemble the two middle panels (16, 18) first. Assemble two middle panels using 8-M6x12 Bolts (B), and assemble side panels using 11-M6x12 Bolts(B) and 11-FLANGE LOCK NUTS (H). See the illustration below. Step 2: Assemble the ash pan (28) use BOLT M6x12 (B) fasten the ash pan and right middle panel. Then assemble the plug (51). See the illustration below.
Assembly Instructions Step 3: Attach the ash pan to the front and back panels using 4-BOLT M6x12 (B) and 4-M6 FLANGE LOCK NUTS (H). See the illustration below. Step 4: Turn over the grill body and assemble the left leg (38) and right leg (42) onto the body using 8-BOLT M6x12 (B) and 6-M6 FLANGE LOCK BUTS (H). Please do not tighten the screws at this time.
Assembly Instructions Step 5: Use BOLT M6x50 (F) to attach the bottom shelf (44) to legs, attach the highlighted in red legs first. Assemble the cylinder hanger (35) to the top of left leg (38) using 2-BOLT M6x12 (B), as shown in the picture below. Using 2-BOLT M6x50 (F) and 2-FLANGE LOCK NUTS (H) to assemble the gas tank holder (39) to the grill left leg (38) as shown below. DO NOT INSTALL THE CYLINDER AT THIS TIME Step 6: Place the axle (41) through the left leg (38) of the grill.
Assembly Instructions Step 7: Attach the two triangular support braces (17, 26) connecting the legs to the back panel of the body using 8-BOLTS M6x12 (B). Step 8: Attach short fence rail 2pcs and long fence rail 2pcs to the four legs, using 8-BOLTS M6x12 (B) to fix.
Assembly Instructions Step 9: Assemble the accessories shelf (36) to the charcoal section of the grill using 4-BOLTS M6x12 (B). Step 10 10:: Attach the control panel (32) using 4-BOLT M6x12 (B), attach the knobs (33) as shown below. Attach the firebox bracket (30) to the right legs (42) using 2-BOLTS M6x60 (G) and 2-FLANGE LOCK NUTS (H). Tighten all connections at this time.
Assembly Instructions Step 11 11:: Attach the knob (33) and 4-BOLTS M6x12 (B) onto the body of side burner (12). Step 12 12:: Attach the side burner onto the body of the grill as shown below.
Assembly Instructions Step 13 13:: Take the Heat Shield (53) upon the Firebox Lid (22). Then attach the Handle(Firebox) (24),using Firebox Lid Handle Base(small)-2pcs(54) and 2-BOLT M6X25(C) . Then attach the Firebox Lid(22) upon the body of firebox(23),using Hinges(Body)(13) and 4-BOLT M6X35(D)and4-NUT M6 FLANGE LOCK(H) ,as shown below. Step 14 14:: Attach the side door handle (46) and air vent (48) onto the body of firebox using 2-BOLTS M6x12 (B) and 2-FLANGE LOCK NUTS (H).
Assembly Instructions Step 15 15:: Attach the hinges bottom (14) onto the back of the grill (total four pcs) using 4-BOLTS M6x40 (D). Attach the Firebox Handle(24) onto the firebox using Firebox lid handle base (54) and Bolt M6X25(C). See the illustration below. Step 16 16:: Attach 2-BOLTS M6x12 (B) into the body of firebox. NOTE: PLEASE DO NOT TIGHTEN THE BOLT NOW, AS SHOWN BELOW.
Assembly Instructions Step 17 17:: Attach the firebox to the main body of the grill, in the same manner that the side burner was attached in step 12. Using 4 additional BOLTS M6x12 (B), connect the firebox to the grill body from the inside of the grill body. Then use 2-NUT M6 FLANGE LOCK(H) to fixed. Once all bolts are in place and assembly of the firebox is complete, tighten all of the nuts and bolts. Step 18 18:: Place the cooking grid (25) and charcoal pan (47) into the body of the firebox.
Assembly Instructions Step 19 19:: Using “R”PIN(I) and PIN Roll(K) to fixed the Hinges body(13) and bottom(14). As showen below. Step 20 20:: Attach 4-Hinges bottom to the grill body, using 8-BOLT M6X40(E) to fix. Then attach Extension Wire to the left side of grill body,using 1-BOLT M6X12(B) and 1-NUT M6 FLANGEL LOCK to fixed. As showen below.
Assembly Instructions Step 21 21:: Attach Hinges bottom(14) to the Lid Gas(5),using4- BOLT M6X40(E) and 4-NUT M6 FLANGEL LOCK(H) to fixed. Then attach 2-stack gas(3) to the lid gas(5),using 4-BOLT M6X20(B) and 4-NUT M6 FLANGEL LOCK(H) to fixed .Then attach the thermometer(4) to the lid gas(5).Last attach the lid handle (1) and lid handle base (2) to lid gas(5) ,using 2- BOLT M6X25(C) to fixed. Step 22 22:: Attach handle (1) and lid handle base (2) to lid gas(5) ,using 2- BOLT M6X25(C) to fixed.
Assembly Instructions Step 23 23:: Put the lid gas(5) and lid charcoal(6) upon the grill body . Using “R”PIN(I) and PIN Roll(K) to fixed the Hinges body(13) and bottom(14). Step 24 24:: Put the 3-burner(10) into the left side of grill body,then use BOLT M4X8 (A) to fixed. As showen below.
Assembly Instructions Step 25 25:: Put 3-Flame tamer into the left side of grill body. Attach the lifting handle(21) to the charcoal pan(20), then put them into the left side of grill body. Step 26 26:: Attach the 2-warming rack(19) to the lid and grill body. Then attach “R”PIN(J) to left side of lid gas(5).
Assembly Instructions Step 27 27:: Put 6-cooking grid(8) into the grill body. As showen below. Step 28 28:: Put receiving tray(37) under grease tray(34), then put them under the bottom of grill body. As showen below.
Assembly Instructions Step 29 29:: Attach the Regulator(31).Then put Grate hook (49) on the hook(50).
GAS GRILL Your new Outdoor Gourmet™ Grill has been designed and manufactured to high quality standards. It will provide you with many years of enjoyment with a minimal amount of maintenance. Please keep in mind the following FOR YOUR SAFETY. OPERATION 1. Your gas grill requires reasonable care during operation. It will be hot during cooking and cleaning. You should never leave the grill unattended or move the grill when in use. 2. Children should never use your gas grill.
LP CYLINDER FILLING AND EXCHANGE Some areas only allow you to exchange your empty cylinder for a replacement that is already full. Other areas allow you to refill your cylinder. If you are in an area where you can refill your cylinder: 1. Use only a licensed dealer. 2. The dealer must first purge the cylinder before filling. 3. Never fill a cylinder more than 80% full by volume. Volume will vary by temperature. An empty cylinder weighs approximately 18 pounds (8.2kgs).
TRANSPORTATION AND STORAGE 1. Always use the Safety Cap when transporting or storing your cylinder. 2. Do not store in a building, garage, or other enclosed area. 3. Always store your cylinder outside. 4. Store out of reach of children. 5. Always transport in an upright position. 6. Do not smoke when transporting your cylinder. Dust Cap Regulator and LP Cylinder Connections ! CAUTION The gas pressure regulator provided with this outdoor cooking appliance must be used.
The regulator must enter the cylinder valve in a straight line. Center this nipple of the regulator into the cylinder valve. Q.C.C.1 Type 1 Connector ! WARNING Always keep the gas cylinder in the upright position at all times ! WARNING 1. Do not connect this grill to any unregulated sources of propane. 2. Before each use, check the gas hose for excessive abrasion or wear, or cuts. Replace a hose assembly showing those signs with the hose assembly specified in the parts list before using the grill.
! FOR YOUR SAFETY 1. Minimum clearance from sides and back of unit to adjacent combustible construction below top of unit, 24 inches (60 cm) from sides and 24 inches (60 cm) from back. 2. Do not locate this outdoor cooking gas appliance under overhead-unprotected combustible surfaces. APARTMENT RESIDENTS Check with your apartment manager regarding your regulations for barbecues. ! WARNING 1. Do not use this grill in any enclosed area, garage, shed, or under any type of overhead structure or canopy. 2.
LIGHTING THE MAIN BURNERS USING ELECTRONIC IGNITION Main Burner 1. Open the lid. 2. Ensure all burner control knobs are in the “Off” position. 3. Turn on the LP gas by turning the hand wheel on the cylinder valve. 4. Turn one burner control knob marked with an igniter flame “ ” to “High”. 5. Depress the electronic ignition button and hold down. You should hear a Igniter Electric Lgniter clicking sound, which shows the electronic ignition is working. 6.
TURNING OFF YOUR GRILL 1. Turn off the gas supply at the LP tank by turning the valve clockwise. 2. Turn all burner control knobs to the “Off” position. Cleaning Your Grill ! WARNING 1. Do not clean any part of your barbecue grill in a self-cleaning oven. 2. Do not use oven cleaners, abrasive kitchen cleaners, cleaners that contain citrus products, or mineral spirits. 3. Do not use any type of steel bristled brush. 4.
CLEANING THE BURNERS 1. Ensure the LP gas is turned off at the LP cylinder. 2. Remove the cooking grates, flame tamer, and grease tray. 3. Remove the cotter pins located underneath the back end of each burner. 4. Lift each burner up and out. 5. Clean the inside of the burner using a stiff wire. A straightened coat hanger is one suggested tool. An alternative way to clean the inside of the burner is using compressed air. Always wear eye protection if using this method.
Grilling With Your New Grill Welcome to the world of grilling. Whether you’re already an established griller, or just starting out, your new grill should bring you much enjoyment and satisfaction, to say nothing of some phenomenal meals. We encourage you to experiment to find your own favorite recipes. The control panel is labeled “HI/LIGHT”, “LOW”, and “OFF” for each burner control knob. Simply push in on the temperature control knobs and turn to the desired heat setting.
5. Keep similar size portions together so that they cook more evenly. 6. Generally speaking, the more food on the grill, the longer the cooking time. 7. Be aware when using the Direct cooking method, as food can easily become overcooked, burned, or dry out. Food may require more turning, or sometimes, may need to be moved off the flame. 8. Larger pieces of meat generally require more cooking time per pound than smaller pieces of meat. 9.
2.) Your excessive fuel flow valve has tripped, thereby reducing the flow of gas. Turn off all burners, wait 30 seconds, and relight grill. If problem persists, turn off all burners. Disconnect regulator from tank. Wait 10 minutes. Reconnect regulator and leak test. Slowly turn on LP tank and relight grill. Other ways the flow limiting device can be activated include a. A ruptured gas hose. Inspect, perform a leak test, and replace as necessary. b.
CHARCOAL SECTION AND SMOKER PREPATION FOR USE & LIGHTING INSTRUCTIONS Curing your grill Prior to your first use of the Grill, follow the instructions below carefully to cure your grill. Curing your grill will minimize damage to the exterior finish as well as rid the grill of paint odor that can impart unnatural flavors to the first meal prepared on the grill. IMPORTANT: To protect your grill from excessive rust, the unit must be properly cured and covered at all times when not in use.
Step 5 With coals burning strong, close the lid. Allow the temperature to reach 225°F (107°C) on temperature gauge. Maintain this temperature for 2 hours. Step 6 Increase the temperature to 400°F (205°C) on temperature gauge. This can be achieved by adding more charcoal and/or wood (see “Adding Charcoal/Wood During Cooking“ section of this manual). Maintain this temperature for 1 hour then allow unit to cool completely.
AFTER-USE SAFETY ! WARNING ! � Always allow grill and all components to cool completely before handling. � unattended. Make sure coals and Never leave coals and ashes in grill unattended removing. ashes are completely extinguished before removing unattended, remaining coals and ashes must be Before grill can be left unattended removed from grill. Use caution to protect yourself and property. Place remaining coals and ashes in a non-combustible metal container and water.
Frequently Asked Questions Can I convert my gas grill from one fuel source to another? No. Your gas grill is manufactured to specific standards developed by CSA and ANSI for your safety and grilling performance for either LP or Natural Gas. We do not offer conversion kits nor do we recommend you change the fuel type.
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