ForePay Installation Manual P/N: 817427160 Revision A3
TERMS AND CONDITIONS All products and services provided by Orpak Systems Ltd. without exception are subject to the Orpak Systems Ltd. General Terms and Conditions. Ensure that you read through the General Terms and Conditions completely prior to performing any procedures detailed in this document. SAFETY CONSIDERATIONS Carefully read all warnings and instructions, provided to help you install and maintain the equipment safely in the highly flammable environment of a gas station.
CAUTION Do not attempt to make any repair on the printed circuit boards that reside in the equipment, as this will void all warranties associated with this equipment. PROPRIETARY NOTICE The information contained in this guide is confidential and proprietary to Orpak Systems Ltd. No part of this guide may be disclosed or reproduced in any form without written permission of Orpak Systems Ltd.
Table ofContents Section 1 Introduction 1.1. General 1.2. Solution Description 1.3. Documentation Conventions 8 8 8 Section 2 System Overview 2.1. General 2.2. Specifications 2.2.1. General Specifications 2.3. Layout & Dimensions 2.4. Product Label 9 9 9 10 11 Section 3 Preliminary Guidelines 3.1. General 3.2. Precautions and Safety Information 3.3. Preliminary Considerations 3.4. Required Tools 15 15 17 19 Section 4 Installation 4.1. General 4.2. Installation Procedures 4.2.1.
List ofFigures VI Figure 2-1 - TR500 Layout & Dimensions 11 Figure 2-2 - TR500 Product Label Location 12 Figure 2-3 - TR500 Product Label 13 Figure 3-1 - Dimensions 18 Figure 4-1 - Drilling Template 21 Figure 4-2 - Mounting Bracket 23 TR500 Installation and Setup Manual
List ofTables Table 2-1 - General Specifications 10 Table 4-1 - Top/Wall Mounting Kit - P/N 819027190 22 Table 4-2 - Top/Wall Mounting Kit - P/N 819027190 23 TR500 Installation and Setup Manual VII
Section 1 Introduction 1.1. General This manual provides instructions on how to install and configure the TR500, Orpak's flexible and costeffective outdoor payment and authorization terminal. 1.2. Solution Description TR500 is part of Orpak's next generation of outdoor authorization tag reader, installed directly onto the dispenser or wall mounted next to it for both attended and unattended activities. The tag reader supports authorization via contactless MiFare cards & tags as well as 125KHz tags.
Section 2 System Overview 2.1. General This section provides a detailed description of the TR500 system, as well as the available configurations, system specifications, and communication standards. 2.2. Specifications The following details TR500's specifications and external interfaces. 2.2.1.
Table 2-1 - General Specifications Parameter Value PHYSICAL Dimensions (HxWxD) 74mm x 116mm x 26mm Weight 265g ELECTRICAL Input Voltage 12v – 24v DC ±10% Power Consumption 3W ENVIRONMENTAL Operational Temperature -40 C° – +80 C° Storage Temperature -40 C° – +85 C° Vandalism IK8 Humidity 95% non-condensing Vibration IEC 60945 §8.
Figure 2-1 - TR500 Layout & Dimensions 2.4.
Figure 2-2 - TR500 Product Label Location The follow details TR500's product label (see Figure 2-3): 12 TR500 Installation and Setup Manual
Figure 2-3 - TR500 Product Label TR500 Installation and Setup Manual 13
Section 3 Preliminary Guidelines 3.1. General This section provides preliminary guidelines for the TR500. These include: Precautions and Safety Information Preliminary Considerations Required Tools 3.2. Precautions and Safety Information This section details the hazards and safety precautions associated with installing, inspecting, maintaining, or servicing this product.
Follow the Regulations There is applicable information in Occupational Safety and Health regulations, and national, state, and local codes, which must be followed. Failure to install, inspect, maintain, or service this equipment in accordance with these codes, regulations, and standards may lead to legal citations with penalties, or affect the safe use and operation of the equipment. Replacement Parts Use only genuine Orpak replacement parts and retrofit kits in your installation.
Some materials present inside electronic enclosures may present a health hazard if not handled correctly. Be sure to clean hands after handling equipment. Do not place any equipment in mouth. Informing Emergency Personnel Compile the following information for emergency personnel: Location of accident (e.g. address, front / back of building, etc.) Nature of accident (e.g. possible heart attack, run over by car, burns, etc.) Age of victim (e.g. baby, teenager, middle-age, elderly, etc.
Figure 3-1 - Dimensions Fire The enclosure must be designed to meet the requirements of ISO/EN 60950-1 for fire enclosures. ATEX (Explosive Atmospheres) ATEX (Explosive Atmospheres): The TR500 has openings that prevent it being gas-tight, and consequently it must be located away from any hazardous zone. Refer to local laws and regulations for hazardous zones to determine a suitable mounting arrangement for the TR500.
The connection must be either a socket into which a standard Ethernet patch cable can be connected, or a cable that is terminated in a standard RJ45 plug suitable for direct connection into the outdoor payment terminal's LAN socket Minimum cable standard should be CAT5e STP (Shielded) c. The enclosure may provide an alternative data connection for terminals that have optional communications modules installed.
Section 4 Installation 4.1. General This section provides instructions for installing the TR500. While the guidelines deal primarily with the requirements for mounting onto a fuel pump-head, the steps are applicable to any type of cabinet. 4.2.
4.2.1.2. Installation Procedure To install the TR500 at any non-hazardous area of the fuel pump, proceed as follows: 1. Shut down any power source at the installation and working area 2. Select a non-hazardous area in the pump where you can install the TR500. The area should be a flat panel with a thin metal panel where you can attach the TR500 3. Identify the prescribed location of the TR500 on the fuel pump housing.
Figure 4-2 - Mounting Bracket To install the TR500 with a bracket on top of the pump, proceed as follows: 1. Shut down any power source at the installation and working area 2. Locate a non-hazardous area to install TR500 3. Drill a 20mm hole 60mm-80mm behind the intended location for the TR500 to pass cables through to the inside of the pump 4. Clean the surface intended for installing the TR500 5. Use a drill to install the mounting bracket on top of the pump (FIGURE TBD) 6.
4. Use the two M3 x 10 screws provided to attach and tighten the TR500 to the mounting bracket (FIGURE TBD) 5. Use a drill to install the mounting bracket on the wall (FIGURE TBD) 6.
FUELING YOUR BUSINESS FOR SUCCESS
