RoHS-Compliant Speed Controller ES01/ES02
RoHS-Compliant Speed Controller ES01/ES02 ES01 and ES02 are speed controllers designed for ultimate ease of use when operating and wiring, focusing on the functions required for speed control. A wide range of speed control motors are available for use with these controllers. 왎Features 쎲 Multi-Functions 쎲 Controlling 6 W to 60 W with a Single Unit Provide the functions necessary for speed control.
왎System Configuration External Speed Potentiometer (Included with the Speed Controller) Mounting Brackets (Accessories) Flexible Couplings (Accessories) (➜ Page 25) (➜ Page 27) Dedicated Speed Control Motor (Sold separately) Speed Controller Gearheads (Sold separately) AC Power Supply Speed Control Motor Capacitor Cap (Included with the motor) Capacitor (Included with the motor) 앬Example of System Configuration : Required under this system. : Selectable according to necessity.
왎Product Number Code (Applicable Speed Control Motor) 쎲 World K Series 앳 Motor 앳 Gearhead 4 I K 25 R GN - AW2 J 4 GN 50 S qw e q 햲 Motor Frame Size r t y u 햸 Motor Type Power Supply Voltage Included 햹 Capacitor w e r 햲 Gearhead Frame Size 2: 60 mm 3: 70 mm 4: 80 mm 5: 90 mm Type of Pinion GN: GN Type Pinion 햳 GU: GU Type Pinion Gear Ratio (Example) 25: Gear Ratio of 1: 25 햴 10X denotes the decimal gearhead of gear ratio 1: 10 2: 60 mm 3: 70 mm 4: 80 mm 5: 90 mm I: Induction Motor R: Rev
앳 Round Shaft Type (6 W 60 W) Type Induction Motors Reversible Motors Power Supply Voltage 60 mm 6 W 70 mm 15 W 80 mm 25 W 90 mm 40 W 90 mm 60 W Model Model Model Model Model Applicable Controller (Sold Separately) Single-Phase 100 VAC 2IK6RA-AW2J 3IK15RA-AW2J 4IK25RA-AW2J 5IK40RA-AW2J Single-Phase 110/115 VAC 2IK6RA-AW2U 3IK15RA-AW2U 4IK25RA-AW2U 5IK40RA-AW2U Single-Phase 200 VAC 2IK6RA-CW2J 3IK15RA-CW2J 4IK25RA-CW2J 5IK40RA-CW2J Single-Phase 220/230 VAC 2IK6RA-CW2E 3
✽2 앳 Single-Phase 200 VAC, 220/230 VAC Applicable Speed Controller: ES02 Max.
✽2 앳 Single-Phase 200 VAC, 220/230 VAC Applicable Speed Controller: ES02 Max.
왎Variable Speed Range when Gearhead is Attached Gear Ratio 50 Hz High Speed 60 Hz Low Speed 3 466 533 30 3.6 388 444 25 5 280 320 18 6 233 266 15 7.5 186 213 12 9 12.5 15 155 112 93 177 128 106 10 7.2 6 18 77 88 5 25 56 64 3.6 30 46 53 3 36 38 44 2.5 50 28 32 1.8 Unit r/min 60 23 26 1.5 75 18 21 1.2 90 100 120 150 180 15 14 11 9 7 17 16 13 10 8.8 1 0.9 0.75 0.6 0.5 왎Gearmotor — Torque Table 쎲Gearheads are sold separately.
Unit N m 앳 Single-Phase 200 VAC, 220/230 VAC Model Motor/Gearhead 2IK6RGN-CW2J /2GN S 2IK6RGN-CW2E /2GN S 3IK15RGN-CW2J /3GN S 3IK15RGN-CW2E /3GN S 4IK25RGN-CW2J /4GN S 4IK25RGN-CW2E /4GN S 5IK40RGN-CW2J /5GN S 5IK40RGN-CW2E /5GN S 5IK60RGU-CWE /5GU KB Gear Ratio Speed 50 Hz 1200 r/min 60 Hz 50 Hz 90 r/min 60 Hz 220 VAC 50 Hz 1200 r/min 230 VAC 50 Hz 60 Hz 90 r/min 50 Hz 1200 r/min 60 Hz 90 r/min 220 VAC 50 Hz 1200 r/min 230 VAC 50 Hz 60 Hz 90 r/min 50 Hz 1200 r/min 60 Hz 90 r/min 50 Hz 1200 r/min 22
Unit N m 앳 Single-Phase 200 VAC, 220/230 VAC Model Motor/Gearhead 2RK6RGN-CW2J /2GN S 2RK6RGN-CW2E /2GN S 3RK15RGN-CW2J /3GN S 3RK15RGN-CW2E /3GN S 4RK25RGN-CW2J /4GN S 4RK25RGN-CW2E /4GN S 5RK40RGN-CW2J /5GN S 5RK40RGN-CW2E /5GN S 5RK60RGU-CWE /5GU KB Gear Ratio Speed 50 Hz 1200 r/min 60 Hz 90 r/min 220 VAC 50 Hz 1200 r/min 230 VAC 50 Hz 60 Hz 90 r/min 1200 r/min 50 Hz 90 r/min 60 Hz 1200 r/min 90 r/min 1200 r/min 50 Hz 90 r/min 60 Hz 1200 r/min 50 Hz 90 r/min 60 Hz 1200 r/min 90 r/min 1200 r/min 220 V
왎Speed — Torque Characteristics 쎲 Induction Motor 앳 Single-Phase 100 VAC 100 VAC 50 Hz 2IK6RGN(A)-AW2J/ES01 200 Permissible Torque when Gearhead is Attached 60 40 20 0.4 160 Torque [mN m] Torque [mN m] 80 4IK25RGN(A)-AW2J/ES01 Permissible Torque when Gearhead is Attached 60 Hz Safe-Operation Line Torque [N m] 100 100 VAC 60 Hz 3IK15RGN(A)-AW2J/ES01 120 80 60 Hz Safe-Operation Line 50 Hz Safe-Operation Line Permissible Torque when Gearhead is Attached 50 Hz Safe-Operation Line 0.
앳 Single-Phase 200 VAC 200 VAC 50 Hz 2IK6RGN(A)-CW2J/ES02 3IK15RGN(A)-CW2J/ES02 200 Permissible Torque when Gearhead is Attached Torque [mN m] Torque [mN m] 0.4 160 60 40 4IK25RGN(A)-CW2J/ES02 Permissible Torque when Gearhead is Attached 60 Hz Safe-Operation Line 50 Hz Safe-Operation Line Permissible Torque when Gearhead is Attached 50 Hz Safe-Operation Line 60 Hz Safe-Operation Line 0.3 Torque [N m] 80 앳 200 VAC 60 Hz 120 80 0.2 60 Hz Safe-Operation Line 0.
쎲 Reversible Motor 앳 Single-Phase 100 VAC 100 VAC 50 Hz 2RK6RGN(A)-AW2J/ES01 100 VAC 60 Hz 3RK15RGN(A)-AW2J/ES01 120 Permissible Torque when Gearhead is Attached 4RK25RGN(A)-AW2J/ES01 0.6 Permissible Torque when Gearhead is Attached 200 80 60 160 120 60 Hz Safe-Operation Line 80 40 Permissible Torque when Gearhead is Attached 0.5 Torque [N m] Torque [mN m] Torque [mN m] 100 240 50 Hz Safe-Operation Line 0.4 60 Hz Safe-Operation Line 0.3 0.
앳 Single-Phase 200 VAC 200 VAC 50 Hz 2RK6RGN(A)-CW2J/ES02 3RK15RGN(A)-CW2J/ES02 Permissible Torque when Gearhead is Attached 0.4 Permissible Torque when Gearhead is Attached 160 Torque [mN m] 80 Torque [mN m] 4RK25RGN(A)-CW2J/ES02 Permissible Torque when Gearhead is Attached 200 60 40 0.3 Torque [N m] 100 앳 200 VAC 60 Hz 120 60 Hz Safe-Operation Line 50 Hz Safe-Operation Line 80 0.2 60 Hz Safe-Operation Line 50 Hz Safe-Operation Line 0.
왎Dimensions (Unit mm) 쎲 Speed Controller 앳 External Speed Potentiometer (included with the Speed Controller) ES01, ES02 Mass: 0.18 kg PAVR-20KZ Mass: 20 g 65 30 min. 9.5 15 12.5 (40) 7.5 (40) 20 3 20 2.8 45 M4 6 (Screw) 3 0.2 M4 Potentiometer 2 5 110 max. 100 Insulated Sheet ( 40 t = 0.5) 9.5 0.2 Knob Dial Plate ( 40 t = 0.5) Insulated Sheet Recommended thickness of a mounting plate is a maximum 4.5 mm. 16.8 55 3.
앳 Shaft Section of Round Shaft Type 앳 Decimal Gearhead The motor's dimensions (excluding the shaft section) are the same as those of the pinion shaft types. Can be connected to GN pinion shaft type. 0 24 2 4 4.5 Thru .5 70 0 0 4 4.5 Thru 0.5 70 60 0 54 0.030(h7) 2GN10XS Mass: 0.2 kg 38.5 12.5 26 2 54 0.030(h7) 60 6 0.012(h7) , 2IK6RA-CW2 2IK6RA-AW2 , 2RK6RA-CW2 2RK6RA-AW2 Mass: 0.8 kg Protective Earth Terminal M4 5 max. 22.
4GN S L1 3 18 32 25 180 42.5 앳 Key and Key Slot (The key is included with the gearhead) 25 0.2 0.040 0 0 4 0.03 0.1 0 4IK25RGN-AW2 4IK25RGN-CW2 4RK25RGN-AW2 4RK25RGN-CW2 Gear Ratio 2.5 Gearhead Model 0 Motor Model 4 0.03 앳 Motor/Gearhead 4 32 6 25 80 4 5.5 Thru 79 47 16.5 L1 7 80 85 0 10 10 0.015(h7) 15 34 Mass: Motor 1.6 kg Gearhead 0.65 kg 94 0.5 Protective Earth Terminal M4 5 max.
앳 Shaft Section of Round Shaft Type 앳 Decimal Gearhead The motor's dimensions (excluding the shaft section) are the same as those of the pinion shaft types. Can be connected to GN pinion shaft type. 5GN10XS Mass: 0.6 kg 55 37 18 2 83 0.035(h7) 90 4 6.5 Thru 0.5 104 0 0.5 04 1 90 9 30 0 10 0.015(h7) 0 83 0.035(h7) , 5IK40RA-CW2 5IK40RA-AW2 , 5RK40RA-CW2 5RK40RA-AW2 Mass: 2.6 kg 37 4 6.5 Thru 2 Protective Earth Terminal M4 5 max. 22.5˚ 5GU KB 3 180 0 25 0.2 5 0.03 0.
앳 Capacitor (Included with the motor) Dimension No. 햳 A A 10 AMP#187 6 4.3 20 7 20 4.5 4.3 B B 15 B B 10 Dimension No.
왎Connection and Operation 쎲 Names and Functions of Speed Controller Parts The illustration shows the cover removed. Install the cover after connection. Figures in parentheses represent pin numbers. 1 2 3 4 1 POWER LED (POWER) Turns on (green) while power is being supplied. 2 Internal speed potentiometer (SPEED) 5 Sets the motor's operating speed. 3 Acceleration time potentiometer (ACCEL) Sets the acceleration time for motor startup.
쎲 Timing Chart The timing chart below shows an example of switching between two speed levels when the high speed and low speed are selected via the internal and external speed potentiometers, respectively.
쎲 Speed Setting Methods The following two methods of setting speed can be used. Multi-motor control or DC voltage control cannot be used. 앳 Internal Speed Potentiometer 앳 External Speed Potentiometer (included) The setting range is from 90 to 1400 r/min at 50 Hz or 90 to 1600 r/min at 60 Hz. Short the speed potentiometer input terminals S4 and S5. Turning the potentiometer clockwise will set a faster speed. The factory setting is 0 r/min. Open the speed potentiometer input terminals S4 and S5.
쎲 Acceleration and Deceleration Operation Equipment and loads are subject to large acceleration/deceleration force when starting, stopping, and changing speeds. When you want to accelerate/decelerate without any accompanying shock, the acceleration/deceleration time can be extended using the acceleration/ deceleration function. The acceleration/deceleration time can be set using acceleration/deceleration time potentiometers built into the controller. The setting range is approx. 0.
Common Specifications 왎Permissible Overhung Load and Permissible Thrust Load of Motors 쎲 Permissible Overhung Load Motor Motor Frame Size (mm) Output Shaft Diameter (mm) 60 70 80 90 90 6 6 8 10 12 Permissible Overhung Load N Distance from Shaft End 10 mm 20 mm 50 110 40 60 90 140 140 200 240 270 쎲 Permissible Thrust Load Avoid thrust loads as much as possible. If thrust load is unavoidable, keep it to half or less of the motor mass.
Accessories 왎External Speed Potentiometer 쎲 Model: PAVR-20KZ (20 k 1/4 W, with a linear resistance vs. angle curve) 쎲 Dimensions (Unit mm) Mass: 20 g 30 min. 9.5 15 12.5 (40) 7.5 3 (40) 20 20 2.8 M4 6 (Screw) 3 0.2 Note: One set of this external potentiometer is included with the ES01/ES02 speed controllers. The external speed potentiometer is used for control involving multiple speed settings. 9.5 0.2 Knob Potentiometer Insulated Sheet ( 40 t = 0.5) Dial Plate ( 40 t = 0.
For motor frame size: 70 mm 쎲 Dimensions (Unit mm) Mass: 175 g Material: Aluminum Alloy 103 35 36 16 8.4 1.5 10 SOL3M5 3GN Gearhead Motor with the frame size of 70 mm 5.4 앳 Applicable Product 30 쎲 Model: SOL3M5 88 72 7 23 3 64 60 1 8 55⫾0.5 60.5 92 82 ⫾ 0.3 4⫻M5 118 55 For motor frame size: 80mm 쎲 Dimensions (Unit mm) Mass: 210 g Material: Aluminum Alloy 41 8.4 16 1.5 10 SOL4M5 4GN Gearhead Motor with the frame size of 80 mm 5.
왎CR Circuit for Surge Suppression This product is used to protect the contacts of the relay and/or switch used for controlling the reversal of direction. 쎲 Model: EPCR1201-2 쎲 Dimensions (Unit mm) 250 VAC (120 , 0.1 F) 17.5⫾0.5 15 min. 23.5⫾0.5 20 0.8⫾0.05 Mass: 5 g 8.5⫾0.5 왎Flexible Couplings These products are the clamping type couplings to connect between the shaft of motor/gearhead and the shaft of the equipment to be connected.
This product is manufactured at a plant certified with the international standards ISO 9001 (for quality assurance) and ISO 14001 (for systems of environmental management). Specifications are subject to change without notice. This catalogue was published in April, 2007. ORIENTAL MOTOR (EUROPA) GmbH ORIENTAL MOTOR (UK) LTD. www.orientalmotor.de European Headquarters and Düsseldorf Office Schiessstraße 74 40549 Düsseldorf, Germany Tel: 0211-5206700 Fax: 0211-52067099 www.oriental-motor.co.
