CIDRW SYSTEM V640 SERIES USER'S MANUAL AMPLIFIER UNITS V640-HAM11-ETN V640-HAM11-L-ETN CIDRW HEADS V640-HS61 V640-HS62 Cat. No.
Introduction Thank you for purchasing the V640-series CIDRW System. Please observe the following points when operating the V640-series CIDRW System: • Please read and understand the contents of this manual before using the system. • After reading this manual, store it in a convenient location for easy reference whenever necessary.
SECTION 1 Product Outline SECTION 3 Preparing for Communications SECTION 4 Reading from/Writing to ID Tags SECTION 5 Browser Interface SECTION 6 Troubleshooting SECTION 7 Appendix CIDRW System V640-HAM11-ETN V640-HAM11-L-ETN V640-HS61 V640-HS62 User's Manual Amplifier Unit Amplifier Unit CIDRW Head CIDRW Head SECTION ëÊ 2 èÕ2 SECTION ëÊ 3 èÕ3 SECTION ëÊ 4 èÕ4 SECTION 5 SECTION 6 SECTION 7 SECTION 2 Installation and Connections/Wiring INTRODUCTION ÇÕǹÇ?Ç SECTION ëÊ 1 èÕ1 Introduction Table of Co
INTRODUCTION INTRODUCTION READ AND UNDERSTAND THIS DOCUMENT Please read and understand this document before using the products. Please consult your OMRON representative if you have any questions or comments. Precautions in using the product WARRANTY OMRON’s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON.
INTRODUCTION CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the product may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request.
INTRODUCTION INTRODUCTION Applicable Standards The CIDRW System complies with the following international regulations and standards. Precautions in using the product 1. USA CIDRW Amplifier Unit CIDRW Head FCC Part 15 Subpart C FCC ID: E4EV640HAM11 V640-HAM11-ETN V640-HS61 FCC Part 15 Subpart C FCC ID: E4EV640HAM11L V640-HAM11-L-ETN V640-HS62 FCC NOTICE This device complies with part 15 of the FCC Rules.
INTRODUCTION INTRODUCTION Applicable SEMI Standards This CIDRW system complies with the following standards. Precautions in using the product • SEMI E99 THE CARRIER ID READER/WRITER FUNCTIONAL STANDARD • SEMI E5 EQUIPMENT COMMUNICATION STANDARD 2 MESSAGE CONTENT (SECS II) • SEMI E4 EQUIPMENT COMMUNICATION STANDARD 1 MESSAGE TRANSFER (SECS I) SEMI is the acronym for Semiconductor Equipment and Materials International. SECS is the acronym for SEMI Equipment Communication Standard.
INTRODUCTION INTRODUCTION Safety Precautions Precautions in using the product ● Definition of Precautionary Information The following notation and alert symbols are used in this User's Manual to provide precautions required to ensure safe usage of a V640-series CIDRW System. The safety precautions that are provided are extremely important to safety. Always read and heed the information provided in all safety precautions. The following signal words are used in this manual.
INTRODUCTION INTRODUCTION Precautions for Correct Use product performance. ■ Installation Site Install the product at a location where: • It is not exposed to direct sunlight. • It is not exposed to corrosive gases, dust, metal chips, or salt. • The working temperature is within the range stipulated in the specifications. • There are no sudden variations in temperature (no condensation). • The relative humidity is within the range stipulated in the specifications.
INTRODUCTION INTRODUCTION ■ Power and Ground Cables • Use the power supply voltage specified in this manual. • Ensure correct polarity when connecting to the +/- power supply terminals. Precautions in using the product • The ground terminals must be connected to a ground with a grounding resistance not exceeding 100 ohms. • When using the CIDRW System in Europe, the connecting cable between the CIDRW and the DC power supply must be 3 m or less.
INTRODUCTION INTRODUCTION Reading this Manual Indicates an explanation of a point that must be observed to ensure that the product is capable of its proper functions and performance. Read this information carefully and follow the cautions. If the product is used incorrectly, data or the equipment itself could be destroyed. Indicates summaries of points of particular importance relating to product performance, e.g., points to note during operation and advice on how to use the product.
INTRODUCTION INTRODUCTION Precautions in using the product CIDRW System User’s Manual 10 MEMO
INTRODUCTION Table of Contents INTRODUCTION Table of Contents Applicable Standards 4 Applicable SEMI Standards 4 Safety Precautions 5 Precautions for Safe Use 5 Precautions for Correct Use 6 Reading this Manual 8 Table of Contents 9 SECTION 1 Product Outline 11 What Is a CIDRW System? 12 Features 13 System Configuration 14 Component Names and Functions 15 Flowchart for Getting Started 17 SECTION 2 Installation and Connections/Wiring 19 Installation 20 Connections and Wiring
INTRODUCTION Table of Contents INTRODUCTION Table of Contents 12 SECTION 6 Troubleshooting 67 Troubleshooting 68 SECTION 7 Appendix 73 Specifications and Dimensions 74 Connection Examples 78 Characteristic Data According to Conditions of Use 79 ID Tag Memory Maps 109 Regular Inspection 110 ASCII Code Table 111 Protective Construction 112 Revision History 117 CIDRW System User’s Manual
What Is a CIDRW System? 14 Features 15 System Configuration 16 Component Names and Functions 17 Flowchart for Getting Started 19 CIDRW System User’s Manual SECTION 1 Product Outline SECTION 1 Product Outline 13
SECTION 1 Product Outline What Is a CIDRW System? The CIDRW system writes data to, and reads data from, the carrier IDs (ID Tags) mounted on the carriers SECTION 1 What Is a CIDRW System? (FOUP) in semiconductor manufacturing processes without contacting these ID Tags. CIDRW is the abbreviation of Carrier ID Reader/Writer and this abbreviation is used throughout this manual.
SECTION 1 Product Outline Features to read and write ID Tags manufactured by Texas Instruments (TI). Reading and writing is performed according to commands from the host device. ■ V640-HAM11-ETN The V640-HAM11-ETN Amplifier Unit is equipped with Ethernet. The host device is connected through a LAN cable and controls the Amplifier Units using TCP/IP.
SECTION 1 Product Outline System Configuration SECTION 1 System Configuration V640-HAM11-ETN Ethernet hub Host device Amplifier Unit CIDRW Head V640-HAM11-ETN V640-HS61 Amplifier Unit CIDRW Head V640-HAM11-ETN V640-HS61 LAN cable LAN cable LAN cable Amplifier Unit CIDRW Head V640-HAM11-ETN V640-HS61 LAN cable V640-HAM11-L-ETN Host device Ethernet hub LAN cable Amplifier Unit CIDRW Head V640-HAM11-L-ETN V640-HS62 Amplifier Unit CIDRW Head V640-HAM11-L-ETN V640-HS62 LAN cable L
SECTION 1 Product Outline Component Names and Functions No. Name 1 Dedicated power supply connector Connect to the 24 VDC power supply. 2 Ethernet port Connect to the host device through a LAN cable. 3 RUN indicator (green) Turns ON when the Amplifier Unit is in normal operation. 4 COMM indicator (yellow) Turns ON during communications with the host device or during communications with an ID Tag. 5 NORM indicator (green) Turns ON when the communications finish with no error.
SECTION 1 Product Outline V640-HS61 and V640-HS62 CIDRW Heads SECTION 1 Component Names and Functions ■ V640-HS61 No. Name Function 1 Antenna Used to communicate with ID Tags. 2 Antenna center This is the center of the communications area. 3 Connector Connect to an Amplifier Unit. ■ V640-HS62 V640-HS62 CIDRW HEAD MADE IN JAPAN No. 18 Name Function 1 Antenna Used to communicate with ID Tags. 2 Antenna center This is the center of the communications area.
SECTION 1 Product Outline Preparation for Communications SECTION 1 Flowchart for Getting Started Installation and Connections Flowchart for Getting Started Installation Refer to page 22. Connection and Wiring Refer to page 25. Setting the Communications Conditions for Amplifier Units Refer to page 30. Test for Communications with the Host Device Trial Operation Refer to page 32. ID Tag <-> CIDRW System Communications Test Refer to page 33. Check the Surrounding Environment Refer to page 23.
SECTION 1 Product Outline Communications SECTION 1 Flowchart for Getting Started Communications Test with Actual Commands Refer to page 36. When you Encounter a Problem... Troubleshooting 20 CIDRW System User’s Manual Refer to page 70. List of Error Messages Refer to page 70. Amplifier Unit Indicators Refer to page 71.
SECTION 2 Installation and Connections/Wiring 22 Amplifier Unit 22 CIDRW Head 23 Connections and Wiring Amplifier Unit 25 25 CIDRW System User’s Manual SECTION 2 Installation and Connections/Wiring Installation 21
SECTION 2 Installation and Connections/Wiring Installation Amplifier Unit Use spring washers and flat washers with the four M4 screws when mounting the Amplifier Unit. SECTION 2 Installation Mounting dimensions (Unit: mm) 4-M4 Tighten the M4 screws with a torque not exceeding 1.2 N·m. 22 CIDRW System User’s Manual 46±0.5 175±0.
SECTION 2 Installation and Connections/Wiring CIDRW Head The area for communications with ID Tags varies substantially according to the installation orientations and the background conditions (metals, noise, etc.). Check the communications area before deciding the installation position. For details on actual communications distances, see Characteristic Data depending on Conditions of Refer to page 81.
SECTION 2 Installation and Connections/Wiring ■ Influence of Background Metal on ID Tag Metals in the vicinity of the communications area will affect the range, making it smaller. Refer to page 106. ■ Influence of Noise SECTION 2 Installation This CIDRW system uses a frequency of 134 kHz for communications with ID Tags. Equipment such as switching power supplies, inverters, servomotors, or monitors in the surrounding area will adversely affect communications, restricting the communications area.
SECTION 2 Installation and Connections/Wiring Connections and Wiring Amplifier Unit ■ Connector for Connecting a CIDRW Head SECTION 2 Connections and Wiring 1. Align the pin on the connector with the channel in the cable connector and insert the cable connector. Hold the fixed part of the connector while making this insertion. 2. After inserting the connector fully home, turn the fixed part clockwise to lock it.
SECTION 2 Installation and Connections/Wiring ■ Ethernet Connector 1. Hold the connector on the cable and insert it into the Ethernet connector on the Amplifier Unit. SECTION 2 Connections and Wiring Press in the connector until it locks in place when connecting the Amplifier Unit to Ethernet, including when connecting it to a hub. • Connector The Amplifier Unit provides an auto-MDIX function that enables communications by connecting either a cross LAN cable or straight LAN cable. 8 1 Pin No.
SECTION 2 Installation and Connections/Wiring ■ Power Supply and Grounding Wires Connect the power supply and grounding wires to the dedicated power supply connector. SECTION 2 Connections and Wiring 24 V+ GR 24 V- Connector 24 VDC Ground to 100 Ω or less • The grounding wire should be connected to a ground exclusive to the Amplifier Unit. If the grounding wire is shared with another unit, or connected to a beam in a building, there may be adverse effects.
SECTION 2 Installation and Connections/Wiring MEMO SECTION 2 Connections and Wiring 28 CIDRW System User’s Manual
SECTION 3 Preparing for Communications 30 Communications Test 32 CIDRW System User’s Manual SECTION 3 Preparing for Communications Setting the Communications Conditions for Amplifier Units 29
SECTION 3 Preparing for Communications Setting the Communications Conditions for Amplifier Units Set the communications conditions using the DIP switches on the side face of the Amplifier Unit. After changing the DIP switch settings, restart the system. The new settings will not become effective until the system is restarted.
SECTION 3 Preparing for Communications Test Mode Test Mode can be used to check communications between the ID Tags and Amplifier Units without connecting a host device. Communications with ID Tags are automatically performed every second and the communications results are displayed on the OPERATING indicator. Refer to V640-HAM11-ETN and V640-HAM11-L-ETN Amplifier Units for information on the OPERATING indicator for communications results. Refer to page 17.
SECTION 3 Preparing for Communications Communications Test Communications Test with the Host Device A communications test is performed to confirm that the host device and Amplifier Unit are connected correctly. SECTION 3 Communications Test Amplifier Unit Host A test is preformed for the Amplifier Unit using the data 12345678.
SECTION 3 Preparing for Communications Communications Test between ID Tags and CIDRW System Send a command from the host device and check that normal communications with the ID Tag is possible. Place an ID Tag in the communications area of the CIDRW Head connected to the Amplifier Unit for which communications is to be tested. • READ The data is read from pages 1 and 3 of the Amplifier Unit.
SECTION 3 Preparing for Communications MEMO SECTION 3 Communications Test 34 CIDRW System User’s Manual
SECTION 4 Reading from/Writing to ID Tags Command/Response Format 36 37 WRITE 38 SAME WRITE 40 BYTE WRITE 41 TEST 42 NAK 43 GET PARAMETER 43 GET LAST COMMAND 48 GET COMMUNICATIONS HISTORY 48 CLEAR COMMUNICATIONS HISTORY 49 NOISE MEASUREMENT 49 RESET 50 SET WEB PASSWORD 50 SET NETWORK 51 CIDRW System User’s Manual SECTION 4 Reading from/Writing to ID Tags READ 35
SECTION 4 Reading from/Writing to ID Tags Command/Response Format Command Parameter Command code 1 ⋅⋅⋅ n CR 0Dh Response Response code Parameter ⋅⋅⋅ 1 n CR 0Dh SECTION 4 Command/Response Format 36 Command Command Code List Name Value Function See READ 0100 When this command is received, the system communicates with the ID Tag, and reads the specified page(s) of data. Any pages up to a maximum of 16 can be selected. p.
SECTION 4 Reading from/Writing to ID Tags Response Code List Response code Type Normal end 00 Name Description Command execution is completed normally. Host commu- 14 nications error Format error There is a mistake in the command format. (For example, the command code is undefined, or the page or address specification is inappropriate.) Communications error Communications error Noise or another hindrance occurs during communications with an ID Tag, and communications cannot be completed normally.
SECTION 4 Reading from/Writing to ID Tags Example: Reading Data from Pages 1 and 3 of the Amplifier Unit.
SECTION 4 Reading from/Writing to ID Tags Response The response code (when normal: 00) is returned.
SECTION 4 Reading from/Writing to ID Tags ■ SAME WRITE This command writes the same data to multiple pages of an ID Tag. Any page(s) can be specified.
SECTION 4 Reading from/Writing to ID Tags ■ BYTE WRITE This command writes data to any specified number of bytes starting from the address specified in the ID Tag. The maximum number of bytes that can be written at one time is 128. Command First address Command code 0 4 0 Write data Data 1 ••• CR Data n 0 0Dh * Data number n = number of bytes written to (2-character units) Parameter Description Parameter Description Addresses can be specified in the range 00h to 87h.
SECTION 4 Reading from/Writing to ID Tags ■ TEST Performs a communications test on communications between the host device and Amplifier Unit. When an Amplifier Unit receives a test command, it sends the response code and command test data to the host device as the response.
SECTION 4 Reading from/Writing to ID Tags ■ NAK Sends the response made immediately before again. Command Command code 1 2 CR 0Dh Response Sends the response made immediately before again. A response will not be returned if a NAK command is executed immediately after startup. SECTION 4 Command/Response Format ■ GET PARAMETER This command gets the model number, firmware version, or another parameter.
SECTION 4 Reading from/Writing to ID Tags Example 1: Getting the Model Number of Amplifier Unit Command Command code 1 4 Parameter type CR 0 0Dh 1 Response The product model number is returned as an ASCII text string.
SECTION 4 Reading from/Writing to ID Tags Response The response code (00: normal) and MAC address are returned. Response code 0 MAC address 0 0 0 1 F 1 6 CR 1 A B 9 8 E 0Dh * The above response is for a MAC address of 00:1F:16:1A:B9:8E. Example 4: Checking If Network Settings on DIP Switch on Amplifier Unit Are Enabled or Disabled Command Command code CR 1 0Dh 4 0 Response The response code (00: normal) and enabled/disabled status of the DIP switch network settings are returned.
SECTION 4 Reading from/Writing to ID Tags Example 6: Checking the Subnet Mask on the DIP Switch of Amplifier Unit Command Command code 1 4 Parameter type CR 1 0Dh 2 Response The response code (00: normal) and subnet mask (decimal, four octets of 3 digits each) are returned. Response code 0 0 Subnet mask on DIP switch 2 5 5 2 5 5 5 5 0 0 0 0Dh Fourth octet Third octet Second octet First octet 2 CR SECTION 4 Command/Response Format * The subnet mask is always 255.255.255.
SECTION 4 Reading from/Writing to ID Tags Example 9: Getting the Memory Status of Amplifier Unit Command Command code 1 Parameter type CR 2 0Dh 4 0 Response The response code (00: normal) and memory check results for internal EEPROM are returned. Response code 0 0 1 CR SECTION 4 Command/Response Format 0 DIP switch enabled/disabled 0Dh * The above response is for normal memory status. The response will show 00 for error status.
SECTION 4 Reading from/Writing to ID Tags ■ GET LAST COMMAND Gets the command code of the last command that was executed. Command Command code 1 5 CR 0Dh Response This command returns the command code of the last command that was executed. SECTION 4 Command/Response Format When There Is a Previously Executed Command Response code 0 Command code 0 CR 0Dh * The command code is given as two or four characters.
SECTION 4 Reading from/Writing to ID Tags Example 1: Getting the Communications History of Amplifier Unit Command Command code 1 CR 6 0Dh Response The following response is returned if there are 32,000 total communications, 30,000 successful communications, and 2,000 failed communications.
SECTION 4 Reading from/Writing to ID Tags ■ RESET All Amplifier Unit processing is stopped, and the initial status is re-established. Command Command code 7 F CR 0Dh Response There is no response to this command. SECTION 4 Command/Response Format ■ SET WEB PASSWORD This command sets the Web password. Command When the Password Is Not Set Command code A Password (1 to 16 characters) 2 CR 0Dh * Only the following characters can be used in passwords: 0 to 9, a to z, and A to Z.
SECTION 4 Reading from/Writing to ID Tags ■ SET NETWORK This command sets the IP address and subnet mask in ROM. Command Command code A First octet Second octet Third octet Fourth octet 3 CR 0Dh Parameter Description Parameter Description Type IP address setting: 00 Subnet mask setting: 01 First to fourth octets The address is set in decimal in four octets of three characters each. Response code CR 0 0Dh 0 * If an error occurs when writing to EEPROM, error 9A will be returned.
SECTION 4 Reading from/Writing to ID Tags MEMO SECTION 4 Command/Response Format 52 CIDRW System User’s Manual
SECTION 5 Browser Interface Browser Operation Windows 54 Window Configuration 55 SECTION 5 Browser Interface CIDRW System User’s Manual 53
SECTION 5 Browser Interface Browser Operation Windows To operate an Amplifier Unit from a browser, connect the Ethernet cables, start a browser on the computer, and specify the IP address of the Amplifier Unit as the URL. The Browser Window will be displayed. The Status Window will be displayed first. (If a Web password is set, the Status Window will be displayed after the Password Entry Window.) Menu buttons to move to the other windows are provided at the top of the window.
SECTION 5 Browser Interface Window Configuration IP address of Amplifier Unit Language Buttons Menu Buttons SECTION 5 Window Configuration Main Display CIDRW System User’s Manual 55
SECTION 5 Browser Interface Password Entry Window If a Web password is set in the Amplifier Unit, the Password Entry Window will be displayed before the Browser Window is displayed. Enter the password and click the OK Button in this window. If the password is correct, the Status Window will be displayed. The following characters can be used for the password: 0 to 9, a to z, and A to Z.
SECTION 5 Browser Interface If the password is not correct, the following window will be displayed. Click the Retry Button. The Password Entry Window will be displayed again.
SECTION 5 Browser Interface Status Window The Status Window displays the model number, firmware version, MAC address, and other information on the Amplifier Unit so that you can check it. Click the Refresh Button at the top of the window to update the displayed information (latest communication, communication history, and H/W status).
SECTION 5 Browser Interface A Amplifier Unit Information Item Description Model The product model number is displayed. Firmware Version The firmware version is displayed. MAC Address The MAC address is displayed. DIP-SW "Enabled" is displayed if the Amplifier Unit is set to use the IP address that is set on the DIP switch. "Disabled" is displayed if the Amplifier Unit is set to use the IP address that is set in ROM.
SECTION 5 Browser Interface Setting Window The network settings (IP address and subnet mask) of the Amplifier Unit and the Web password can be set in the Setting Window. The values that are set are enabled when the Amplifier Unit is restarted. If the Save Button is clicked when the password box is empty, the Web password will be cleared. In this state, the browser interface can be used without entering the Web password. The following characters can be used for the Web password: 0 to 9, a to z, and A to Z.
SECTION 5 Browser Interface Command Window The Command Window can be used to communicate with ID Tags. The Command Window has two tab pages: "CID R/W" and "V640 Command.
SECTION 5 Browser Interface CID R/W Tab Page The CID R/W Tab Page allows you to read or write ID Tag data by specifying the offset, length, and maximum bytes of CID. If writing is executed, you must also specify the write data. CID Read Button CID Write Button SECTION 5 Window Configuration Select this check box to repeat the command.
SECTION 5 Browser Interface Item Description Offset Specify the CID offset between 0 and 15 bytes. Length Specify the CID length between 1 and 16 bytes. Maximum byte of CID Specify the maximum CID length between 1 and 16 bytes. Write Data For the write data, specify only the number of bytes for the specified length. Comments Specify only visible ASCII characters.
SECTION 5 Browser Interface V640 Command Tab Page The V640 Command Tab Page allows you to read and write data according to the command format of the Amplifier Unit Page/Write Designation Area SECTION 5 Window Configuration Page Designation Area Send Button Write Data Designation Area Select this check box to repeat the command.
SECTION 5 Browser Interface ■ Page/Write Designation Area Select Read or Write in the Page/Write Designation Area. ■ OK/NG Display Area The command execution results will be displayed as "OK" or "NG" in the OK/NG Display Area. If "NG" is displayed, information on the error will be displayed.
SECTION 5 Browser Interface ■ Page Designation Area Select the check boxes to specify the pages to be read or written. ■ Write Data Designation Area When writing data, specify the data to write to the ID Tag as a hexadecimal string. Specify 16 characters for each page that you specify in the Page Designation Area.
SECTION 5 Browser Interface Noise Measurement Window The Noise Measurement Window allows you to continuously send the NOISE MEASUREMENT command to the Amplifier Unit and display the results in realtime. The horizontal axis gives the time and the vertical axis gives the noise level (0 to 99).
SECTION 5 Browser Interface MEMO SECTION 5 Window Configuration 68 CIDRW System User’s Manual
