Chapter 2: Jumpers and Connectors LAN Connector USB Connector Connector size: RJ-45 Connector location: LAN1 Connector location: USB1 Connector Pin Definition Connector Pin Definition Pin Definition Pin Pin Definition 1 TX+ 2 TX- 3 RX+ 4 N/C1 5 N/C2 6 RX- 7 N/C3 8 N/C4 9 LAN Speed LED 10 +3.3V 11 LAN Link LED 12 +3.3V Copyright © 2009 NEXCOM International Co., Ltd. All Rights Reserved.
Chapter 2: Jumpers and Connectors USB Connector LVDS Power Connector Connector location: USB2 Connector location: J5 1 Connector Pin Definition Connector Pin Definition Pin Pin Definition 1 Definition VCC 2 DATA1- 3 DATA1+ 4 GND 5 VCC 6 DATA- 7 DATA+ 8 GND Copyright © 2009 NEXCOM International Co., Ltd. All Rights Reserved.
Chapter 2: Jumpers and Connectors External 12V & 5V Power and SMBUS Connector Mic-in Connector location: CN2 Connector location: CN11 and CN15 6 4 3 1 Connector Pin Definition Connector Pin Definition Pin Definition Pin 1 5V 2 12V 3 SMBCLK 4 GND 5 GND 6 SMBDATA Copyright © 2009 NEXCOM International Co., Ltd. All Rights Reserved.
Chapter 2: Jumpers and Connectors Line-out PCI-104 VI/O Voltage Setting Connector location: CN8 and CN14 Connector location: J13 Connector Pin Definition Pin Definition Pin 1 LINE_OUT_L 2 SURR_JD 3 NC 4 LINE_OUT_R 5 GND 6 Copyright © 2009 NEXCOM International Co., Ltd. All Rights Reserved. Definition 2 4 6 1 3 5 Connector Pin Definition GND 30 Pin No. Status 1-3, 2-4 (default) Short Function Description +3.
Chapter 2: Jumpers and Connectors PCI-104 Connector Power Button Connector location: CN16 Connector location: SW1 Connector Pin Definition Reset Button Connector location: SW2 Copyright © 2009 NEXCOM International Co., Ltd. All Rights Reserved.
Chapter 2: Jumpers and Connectors MCU COM Port ACC_ON LED Connector location: JP3 Connector location: JP7 Connector Pin Definition 1 Pin Function Description 1 TX 2 RX Pin Function Description 3 GND 1 +3.3V LED 2 GND Copyright © 2009 NEXCOM International Co., Ltd. All Rights Reserved.
Chapter 2: Jumpers and Connectors Temp Sensor DC Power Input Connector Connector location: JP8 Connector location: CN1 1 Connector Pin Definition Pin Function Description 1 SENSOR+ 2 GND Copyright © 2009 NEXCOM International Co., Ltd. All Rights Reserved.
Chapter 2: Jumpers and Connectors Power On and IDE Active LED GPIO and UMTS LEDs Connector location: LED1 Connector location: LED2 T1 T2 B1 B2 LED I/O Port Address and Data Connector Pin Definition LED Function Description LED Function Description T1 POWER LED T2 I/O PORT Address: 0EE0; Bit0: 1 (Light), 0 (Dark) B1 HD LED B2 UMTS STATUS Copyright © 2009 NEXCOM International Co., Ltd. All Rights Reserved.
Chapter 2: Jumpers and Connectors Serial ATA Serial ATA Power Input Connector location: CN6 Connector location: J10 7 4 1 Connector Pin Definition 1 Connector Pin Definition Pin Definition Pin Definition Pin Definition 1 GND 2 SATA_TXP0 - 1 +V12S 2 GND 3 SATA_TXN0 4 GND 3 GND 4 +V5S 5 SATA_RXN0 6 SATA_RXP0 7 GND Pin Definition Copyright © 2009 NEXCOM International Co., Ltd. All Rights Reserved.
Chapter 2: Jumpers and Connectors Mini-PCIe Socket (for 3.5G module) PCIe Interface Mini-PCIe Socket (for WLAN module) USB + PCIe Interface Connector location: CN10 Connector location: CN13 2 52 2 52 1 51 1 51 Connector Pin Definition Pin Definition Pin Connector Pin Definition Definition Pin Definition Pin Definition Definition Pin Definition Pin Definition 1 MIC + 2 +V3.3S 27 GND 28 NC 1 WAKE# 2 +V3.3S 27 GND 28 +V1.
Chapter 2: Jumpers and Connectors Bluetooth Connector Connector location: CN4 Connector location: J7 MH2 MH1 SIM Card Connector 1 2 3 4 5 6 7 8 9 10 J7 JST-1mm-M-90 Pin Connector Pin Definition Pin Definition Pin Definition Pin Definition 1 GND 2 USB_6P_L Definition 3 USB_6N_L 4 NC NC 6 BT_AUDIO_EN_R C1 POWER VOLTAGE C2 RESET SIGNAL 5 C3 CLOCK SIGNAL C5 GND 7 NC 8 BT_3.
Chapter 3: System Setup Chapter 3: System Setup Removing the Chassis Cover Prior to removing the chassis cover, make sure the unit’s power is off and disconnected from the power sources to prevent electric shock or system damage. 1. The screws on the cover are used to secure the cover to the chassis. Remove these screws and put them in a safe place for later use. Bottom View 2. Lift the cover upward then remove it from the chassis. Front View Rear View Copyright © 2009 NEXCOM International Co., Ltd.
Chapter 3: System Setup Installing a GPRS/UMTS/HSDPA Module 2. Insert the module into the Mini PCI Express slot at a 45 degrees angle until the gold-plated connector on the edge of the module completely disappears inside the slot. 1. The Mini PCI Express slot shown below is used to install a 3.5G communication module such as GPRS, UMTS or HSDPA module. GPRS/UMTS/ HSDPA module Mini PCI Express slot Mini PCI Express slot Copyright © 2009 NEXCOM International Co., Ltd. All Rights Reserved.
Chapter 3: System Setup 3. Push the module down then secure it with mounting screws. 4. Attach one end of the RF cable onto the module. Attach RF cable to the module Copyright © 2009 NEXCOM International Co., Ltd. All Rights Reserved.
Chapter 3: System Setup 5. The photo below shows one end of the RF cable properly attached onto the module. 6. Mount the other end of the cable to the antenna mounting hole located at the front panel of the chassis. RF cable mounted at the front panel Copyright © 2009 NEXCOM International Co., Ltd. All Rights Reserved.
Chapter 3: System Setup Installing a Wireless LAN Module 2. Insert the wireless LAN module into the Mini PCI Express slot at a 45 degrees angle until the gold-plated connector on the edge of the module completely disappears inside the slot. 1. The Mini PCI Express slot shown below is used to install a wireless LAN module. Wireless LAN module Mini PCI Express slot Mini PCI Express slot Copyright © 2009 NEXCOM International Co., Ltd. All Rights Reserved.
Chapter 3: System Setup 3. Push the module down then secure it with mounting screws. 4. Attach one end of the RF cable onto the module. Attach RF cable to the module Copyright © 2009 NEXCOM International Co., Ltd. All Rights Reserved.
Chapter 3: System Setup 5. The photo below shows one end of the RF cable properly attached onto the module. 6. Mount the other end of the cable to the antenna mounting hole located at the front panel of the chassis. RF cable mounted at the front panel Copyright © 2009 NEXCOM International Co., Ltd. All Rights Reserved.
Chapter 3: System Setup Installing a Bluetooth Module 2. Install the provided mounting stud as shown in the illustration below. 1. The USB header shown below is used to install a Bluetooth module. Mounting stud USB header Copyright © 2009 NEXCOM International Co., Ltd. All Rights Reserved.
Chapter 3: System Setup 3. Insert the Bluetooth module’s cable connector into the USB header. 4. Attach one end of the RF cable onto the module. Push the module down then secure it with a mounting screw. Attach RF cable to the module Mounting screw 5. Mount the other end of the cable to the Bluetooth mounting hole located at the front panel of the chassis. Bluetooth module Cable connector Copyright © 2009 NEXCOM International Co., Ltd. All Rights Reserved.
Chapter 3: System Setup Installing a CompactFlash Card 2. With the CompactFlash card’s label facing up, position the card to the socket. 1. Locate for the CompactFlash socket on the board. CompactFlash card CompactFlash socket Copyright © 2009 NEXCOM International Co., Ltd. All Rights Reserved.
Chapter 3: System Setup 3. Insert the card until it is completely seated in the socket. Copyright © 2009 NEXCOM International Co., Ltd. All Rights Reserved.
Chapter 3: System Setup Installing the PCI-104 Module 2. Position the PCI-104 module above the slot then press it down firmly until it is completely seated in the slot. This will at the same time align the module’s mounting holes to the mounting studs on the board. 1. Locate for the PCI-104 slot on the board. PCI-104 module Mounting hole PCI-104 slot Mounting stud Mounting stud Copyright © 2009 NEXCOM International Co., Ltd. All Rights Reserved.
Chapter 3: System Setup 3. Secure the module with mounting screws. Copyright © 2009 NEXCOM International Co., Ltd. All Rights Reserved.
Chapter 3: System Setup Installing a SATA Hard Drive • During Windows XP OS installation, press “F6” to select and install the SATA driver. 1. The metal bracket is used to hold a SATA hard drive. First, remove the screws that secure the metal bracket to the board then remove the bracket. • If you intend to install a Windows XP SP2 or earlier version, you must first set the “USB 2.0 Controller” field (in the BIOS) to Disabled. • By default, the “Legacy USB Support” field (in the BIOS) is Disabled.
Chapter 3: System Setup 3. Tighten the mounting screws to secure the HDD brackets in place. 4. Now place the SATA drive on the metal bracket then tighten the head bolt screws to secure the drive on the metal bracket. Head bolt screw HDD bracket HDD bracket Metal bracket Screwdriver Top View HDD bracket HDD bracket Screwdriver Bottom View Copyright © 2009 NEXCOM International Co., Ltd. All Rights Reserved.
Chapter 3: System Setup 5. Align the head bolt screws with the mounting studs on the board. Tighten the head bolt screws to secure the drive to the chassis. 6. Locate for the SATA connector and the power connector. on the board. Mounting stud Power connector SATA connector Head bolt screw Copyright © 2009 NEXCOM International Co., Ltd. All Rights Reserved.
Chapter 3: System Setup 8. Connect one end of the SATA power cable to the SATA power connector that is on the board then connect the other end of the cable to the SATA power connector at the rear of the SATA drive. 7. Connect one end of the SATA data cable to the SATA connector that is on the board then connect the other end of the cable to the SATA connector at the rear of the SATA drive. SATA data cable Cable connected to the SATA connector on the board Copyright © 2009 NEXCOM International Co., Ltd.
Chapter 3: System Setup Installing the SODIMM 2. Insert the module into the socket at an approximately 30 degrees angle. Apply firm even pressure to each end of the module until it slips into the socket. The gold-plated connector on the edge of the module will almost completely disappear inside the socket. 1. Remove the heatspreader’s mounting screws. SODIMM socket Heatspreader SODIMM Copyright © 2009 NEXCOM International Co., Ltd. All Rights Reserved.
Chapter 3: System Setup 3. Push the module down until the clips on both sides of the socket lock into position. You will hear a distinctive “click”, indicating the module is correctly locked into position. Clip Copyright © 2009 NEXCOM International Co., Ltd. All Rights Reserved.
