Instruction Manual

NEUSPEED • 3300 Corte Malpaso • Camarillo, CA 93012 • 805.388.7171 • 805.388.0030 FAX

www.neuspeed.com

P-FLO COLD AIR INTAKE FOR 1993-99 GOLF III / JETTA III 2.0L 8V

PART # 65.10.60 & 65.10.64

INSTALLATION INSTRUCTIONS

PARTS LIST: 1 – HEAT SHIELD 2 – ¼” WASHER

1 – AIR FILTER 1 – PUSH FASTENER

1 – MINI FILTER (IF EQUIPPED) 1 – SHEET METAL SCREW

2 – ¼”-20 HEX BOLTS 1 – HOOD SEAL

2 – ¼”-20 NYLOC NUTS 1 – VACUUM CAP

TOOLS REQUIRED: 1 – FLAT SCREW DRIVER 1 – 7/16” WRENCH

1 – PHILIPS SCREW DRIVER 1 – 9/16” WRENCH

1 – DRILL MOTOR 1 – ¼” DIAMETER DRILL

1. First, disconnect mass air sensor from air box. Next,

unclip upper filter housing, remove air pump hose and

disconnect small vacuum line from manifold port. Cap

port with supplied plug and remove filter housing top.

Remove hot air tube between lower filter housing and

exhaust heat shield. Remove rubber ‘O’ rings that hold

air box to frame and remove lower filter housing.

2. Install mini-filter to air pump, if equipped.

3. Insert lower front portion of the shield under the

radiator support and slide bottom edge of shield into

slot between AC condenser line and chassis seam.

Rotate rear portion of shield down and into position,

making sure any hoses and/or electrical lines are routed

through cut outs.

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P-FLO COLD AIR INTAKE FOR 1993-99 GOLF III / JETTA III 2.0L 8V PART # 65.10.60 & 65.10.64 INSTALLATION INSTRUCTIONS PARTS LIST: 1 – HEAT SHIELD 1 – AIR FILTER 1 – MINI FILTER (IF EQUIPPED) 2 – ¼”-20 HEX BOLTS 2 – ¼”-20 NYLOC NUTS 2 – ¼” WASHER 1 – PUSH FASTENER 1 – SHEET METAL SCREW 1 – HOOD SEAL 1 – VACUUM CAP TOOLS REQUIRED: 1 – FLAT SCREW DRIVER 1 – PHILIPS SCREW DRIVER 1 – DRILL MOTOR 1 – 7/16” WRENCH 1 – 9/16” WRENCH 1 – ¼” DIAMETER DRILL 1. First, disconnect mass air sensor from air box.
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4. Due to slight variations in vehicle geometry (see illustration above), it is necessary to drill the radiator support to properly mount the heat shield. Pull the heat shield forward (towards the front of the car) until the mounting tab contacts the radiator support. Using the front mounting tab hole (slotted) as a guide, mark and center punch the radiator support. 6. Install the heat shield and secure in front with the supplied push fastener and at the side with the supplied sheet metal screw as shown.