INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE INSTALLATION AND OPERATION INSTRUCTIONS CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: CSA 2.22, ANSI Z21.50 FOR VENTED GAS FIREPLACES. BGD90NT NATURAL GAS BGD90PT PROPANE CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.
TABLE of CONTENTS PG2-5 Glowing Embers INTRODUCTION Night Light™ Replacement Warning Warranty Fireplace Dimensions Installation Overview General Instructions General Information Care of Glass 6-10 21 Inner Access Panel Remote Receiver Removal Control Module Removal Valve Removal “Auto Spark” Battery Removal VENTING Venting lengths and Air Terminal Locations Definitions Elbow Vent Length Values Horizontal Termination Vertical Termination Minimum Air Terminal Locations 11-16 OPERATION / MAINTENANCE
NAPOLEON® products are manufactured under the strict Standard of the world recognized ISO 9001 : 2000 Quality Assurance Certificate. NAPOLEON® products are designed with superior components and materials, assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak and test-fired at a quality test station.
FIREPLACE DIMENSIONS FIGURE 1 6" INSTALLATION OVERVIEW FIGURE 2 See the section “FRAMING” for Non-combustible material See the section “MINIMUM MANTEL AND ENCLOSURE CLEARANCES” See the section “FRAMING” and “MINIMUM MANTEL AND ENCLOSURE CLEARANCES” for Drywall (or other combustible material) See the section “FRAMING” Side Wall See the section “FRAMING” W415-0580 / C / 04.07.
GENERAL INSTRUCTIONS This gas fireplace should be installed and serviced by a qualified installer to conform with local codes. Installation practices vary from region to region and it is important to know the specifics that apply to your area, for example: in Massachusetts State: • The fireplace damper must be removed or welded in the open position prior to installation of a fireplace insert or gas log. • The appliance off valve must be a “T” handle gas cock.
VENTING VENTING LENGTHS AND AIR TERMINAL LOCATIONS For safe and proper operation of the fireplace follow the venting instructions exactly. Deviation from the minimum vertical vent length can create difficulty in burner start-up and/or carboning. Provide a means for visually checking the vent connection to the fireplace after the fireplace is installed.
ELBOW VENT LENGTH VALUES DEFINITIONS for the following symbols used in the venting calculations and examples are: > - greater than > - equal to or greater than < - less than < - equal to or less than HT - total of both horizontal vent lengths (HR) and offsets (HO) in feet HR - combined horizontal vent lengths in feet HO - offset factor: .03(total degrees of offset - 90°*) in feet VT - combined vertical vent lengths in feet 1° 15° 30° 45° 90°* feet 0.03 0.45 0.9 1.35 2.7 inches 0.5 6.0 11.0 16.0 32.
HORIZONTAL TERMINATION when (HT) > (VT) Simple venting configuration (only one 90° elbow) Example 3: 90° H4 H1 FIGURE 6 H2 See graph to determine the required vertical rise VT for the required horizontal run HT. V1 90° V2 H3 FIGURE 8 V1 V2 VT H1 H2 H3 H4 HR HO HT HT + V T REQUIRED VERTICAL RISE IN INCHES VT HORIZONTAL VENT RUN PLUS OFFSET IN FEET HT The shaded area within the lines represents acceptable values for HT and VT .
VERTICAL TERMINATION when (HT) < (VT) REQUIRED VERTICAL RISE IN FEET VT FIGURE 9 Simple venting configurations See graph to determine the required vertical rise VT for the required horizontal run HT. HORIZONTAL VENT RUN PLUS OFFSET IN FEET HT The shaded area within the lines represents acceptable values for HT and VT .
MINIMUM AIR TERMINAL LOCATION CLEARANCES FIGURE 12 . W415-0580 / C / 04.07.
INSTALLATION / FRAMING WALL AND CEILING PROTECTION HORIZONTAL VENT SECTIONS: A minimum clearance of 2” all around the vent pipe on all horizontal runs to combustibles is required except for clearances in fireplace enclosures**. Use firestop spacer assembly W010-1797 (supplied). VERTICAL VENT SECTIONS: A minimum of 1” all around the vent pipe on all vertical runs to combustibles is required except for clearances in fireplace enclosures**. Use firestop spacer W615-0075 (not supplied).
ELBOW USING FLEXIBLE VENT COMPONENTS For safe and proper operation of the fireplace, follow the venting instructions exactly. ! WARNING All inner exhaust and outer intake vent pipe joists may be sealed SPACERS FIGURE 17 Do not allow the inside vent pipe to bunch up on horizontal or vertical runs and elbows. Keep it pulled tight. A 3/4” air gap between the liner and the outer liner all around is required for safe operation.
FIGURE 22 GAS INSTALLATION Proceed once the vent installation is complete. NOTE: All gas connections must be contained within the fireplace when complete. 1. Move the fireplace into position and secure to the floor through the 1/4" holes located at either side of the base. 2. The fireplace is designed to accept 3/8" gas supply line. The fireplace is equipped with a 3/8" manual shut-off valve. 3. Connect the gas supply in accordance to local codes.
1" MIN FIGURE 26 29 1/2" 1" MIN 82" 1 /4 " 59 16" 1 FIGURE 25 59 1/4" 10" MIN 29 1/2" FIGURE 27 59 1/4" FIGURE 28 W415-0580 / C / 04.07.
MINIMUM CLEARANCE TO COMBUSTIBLES Maintain these minimum clearances to combustibles from fireplace and vent surfaces: It is recommended that the walls of the fireplace enclosure be finished. This would ensure that clearance to combustibles is maintained within the cavity. Non-combustible finishing material (i.e. cement board, brick, stone, tile) must be used to finish the front of the unit.
MINIMUM MANTEL AND ENCLOSURE CLEARANCES IMPORTANT: The requires a minimum inside enclosure height of 84” measured from the bottom of the fireplace. For temperature requirements, this area must be left unobstructed. Combustible mantel clearance can vary according to the mantel depth. Use the graph to help evaluate the clearance needed. It is recommended that the enclosure be ventilated at the top and bottom to circulate the hot air with 2, 40” square openings.
FINISHING DOOR REMOVAL FIGURE 33 FIGURE 34 HO CO NT RO LD OO RS FIGURE 35 OK S ROD LOG SHIPPING BRACKET SCREWS HEARTH STRIP RETAINER Before the glass door can be removed, the control doors must be opened and the hearth strip and screen assembly must be removed. With the control doors pulled open, you can now lift the hearth strip up and away from the front of the fireplace.
BRICK PANEL INSTALLATION Brick panels are shipped separate from unit due to the brittle material of the bricks, care must be taken not to bend or force them into place. When shipped, the brick panels range in varying shades of Sandstone. During initial use, the panels will darken temporarily. The appearance of the panels will permanently lighten in color with use.
ANDIRON PLACEMENT Andirons are packaged separately inside the unit and must be installed prior to the log installation. Place the Andiron on the Andiron brackets located at the front of the unit lining up the holes. Secure using the screws provided. Repeat on other side. FIGURE 39 LOG PLACEMENT PHAZER™ logs and glowing embers, exclusive to Wolf Steel Ltd.Fireplaces, provide a unique and realistic glowing effect that is different in every installation.
CHARCOAL EMBERS Randomly place the charcoal embers along the front and sides of the Hearth Panels in a realistic manner. Fine dust found in the bottom of the bag should not be used. VERMICULITE Sprinkle vermiculite around the charcoal embers. NOTE: Both charcoal embers and vermiculite are not to be placed on the burner. GLOWING EMBERS Tear the embers into pieces and place along the front row of ports covering all of the burner area in front of the small logs (#2 & #3).
REMOTE RECEIVER REMOVAL 1. Open the right control door by pulling bottom portion away from magnet catch. 2. Remove the hearth strip by lifting up and away from unit. 3. Remove the receiver by pulling the left side of the plate away from the bracket. 4. Once disengaged pull the wiring harness out from the back of receiver. FIGURE 43 CONTROL MODULE REMOVAL 1. Remove access panel from inside the firebox. 2. Unplug the control module from the junction box 3.
OPERATION / MAINTENANCE GENERAL TRANSMITTER LAYOUT FIGURE 48 FIREPLACE OPERATION 1. Install 4 AA batteries into the receiver battery bay as indicated on the battery cover (+/-). 2. Place the 3 position slider switch in the “Remote” position. 3. Using the end of a paper clip, or other similar object, insert the end of the paper clip into the hole marked “PRG” on the receiver front cover. The receiver will “beep” three (3) times to indicate that it is ready to synchronize with the transmitter. 4.
ROOM THERMOSTAT The remote transmitter can operate as a room thermostat. The thermostat can be set to a desired temperature to control the comfort level in the room. 1. Press the Thermostat Key. The LCD display on the Transmitter will show that the room is “ON” and the set temperature is now displayed. 2. To adjust the set temperature, press the Up/Down Arrow Keys until the desired set temperature is displayed on the LCD screen of the Transmitter.
CHILD PROOF FUNCTION This function will lock the keys to avoid unsupervised operation. 1. Press the MODE and UP keys at the same time. 2. To de-activate this function, press the MODE and UP keys at the same time. FIGURE 60 NIGHT LIGHT™ The auxiliary function controls the AUX power outlet on the Control Module which controls the NIGHT LIGHT™. 1. Use the Mode Key to guide you to the AUX icon. 2. Pressing the Up Arrow Key will activate the NIGHT LIGHT™. 3.
OPERATING INSTRUCTIONS When lit for the first time, the fireplace will emit a slight odor for a few hours. This is a normal temporary condition caused by the curing of the paints and lubricants used in the manufacturing process and will not occur again. Simply open a window to sufficiently ventilate the room. After extended periods of non-operation such as following a vacation or a warm weather season, the fireplace may emit a slight odor for a few hours.
ADJUSTMENTS PILOT BURNER ADJUSTMENT FIGURE 69 FIGURE 59 Adjust the pilot screw to provide properly sized flame. Turn in a clockwise direction to reduce the gas flow. FIGURE 67 FLAME CHARACTERISTICS It’s important to periodically perform a visual check of the pilot and burner flames. Compare them to the illustrations provided.
REPLACEMENTS Contact your dealer for questions concerning prices and availability of replacement parts. Normally all parts can be ordered through your Authorized dealer or distributor. When ordering replacement parts always give the following information: 1. MODEL & SERIAL NUMBER OF FIREPLACE 2. INSTALLATION DATE OF FIREPLACE 3. PART NUMBER 4. DESCRIPTION OF PART 5. FINISH ! * IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR FURTHER INFORMATION, CONTACT YOUR AUTHORIZED DEALER.
5 6 58 4** 11 8 7 71 69 21 70 63 22 79 64 13 66 3 14 2 65 23 41 15 12 16 27 26 55 19 29 30 33 31 32 17 W415-0580 / C / 04.07.
TROUBLE SHOOTING GUIDE BEFORE ATTEMPTING TO TROUBLESHOOT, PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR OPEN. SYMPTOM PROBLEM Main burner flame Blockage in vent. is a blue, lazy, transparent flame. Incorrect installation. TEST SOLUTION - remove blockage. In really cold conditions, ice buildup may occur on the terminal and should be removed as required. - refer to Figure 13 to ensure correct location of storm collars.
SYMPTOM PROBLEM Pilot burning; no gas to main burner; Flame height is on ‘HI’; Remote and transmitter ON TEST SOLUTION Remote receiver - disconnect switch wires &connect a jumper wire across terminals 1 & 3; if the main burner lights, check the wires for defects and / or replace wires. Main burner orifice is plugged. - remove stoppage in orifice. Faulty thermopile. - test and replace if required. Pilot goes out while Gas piping is undersized. standing; Main burner is in ‘OFF’ position.
DATE DEALER NAME SERVICE TECHNICIAN NAME SERVICE PERFORMANCE This fireplace must be serviced annually depending on usage Fireplace Service History SPECIAL CONCERNS 31 W415-0580 / C / 04.07.
NOTES W415-0580 / C / 04.07.