INSTALLER: THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER. INSTALLATION AND OPERATION INSTRUCTIONS CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: CSA 2.22, ANSI Z21.50 FOR VENTED GAS FIREPLACES. BGD90NT NATURAL GAS BGD90PT PROPANE CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.
TABLE of CONTENTS PG2-5 20-24 INTRODUCTION Warnings and Safety Precautions Warranty Dimensions General Instructions General Information Care of Glass & Plated Parts 5-9 Fireplace Operation Hand Held Remote Operation Temperature Display Room Thermostat SMART Thermostat Flame Height Fan Shield Child Proof Function Remote Auxiliary Outlet Low Battery / Manual Bypass Operating Instructions Maintenance VENTING Vent lengths Venting Specifications Air Terminal Locations 10-14 INSTALLATION/FRAMING Wall & Ce
NAPOLEON® products are manufactured under the strict Standard of the world recognized ISO 9001 : 2000 Quality Assurance Certificate. NAPOLEON® products are designed with superior components and materials, assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak and test-fired at a quality test station.
FIGURE 1 6" GENERAL INSTRUCTIONS THIS GAS FIREPLACE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with local codes. Installation practices vary from region to region and it is important to know the specifics that apply to your area, for example: in Massachusetts State: • The fireplace damper must be removed or welded in the open position prior to installation of a fireplace insert or gas log. • The appliance off valve must be a “T” handle gas cock.
CARE OF GLASS, AND PLATED PARTS We Suggest that our gas hearth products be installed and serviced by professionals who are certified in the U.S. by the National Fireplace Institute (NFI) as NFI Gas Specialists. Do not use abrasive cleaners to clean glass. Buff lightly with a clean dry cloth. The glass is 3/16” tempered glass available from your NAPOLEON® / Wolf Steel Ltd. dealer. DO NOT SUBSTITUTE MATERIALS.
ELBOW VENT LENGTH VALUES DEFINITIONS for the following symbols used in the venting calculations and examples are: > - greater than > - equal to or greater than < - less than < - equal to or less than HT - total of both horizontal vent lengths (HR) and offsets (HO) in feet HR - combined horizontal vent lengths in feet HO - offset factor: .03 (total degrees of offset - 90°*) in feet VT - combined vertical vent lengths in feet 1° 15° 30° 45° 90°* feet 0.03 0.45 0.9 1.35 2.7 inches 0.5 6.0 11.0 16.0 32.
TOP EXIT / HORIZONTAL TERMINATION when (HT) > (VT) Simple venting configuration (only one 90° elbow) ceptable. 90° H4 H1 FIGURE 6 H2 See graph to determine the required vertical rise VT for the required horizontal run HT. V1 90° V2 H3 FIGURE 8 Example 3: V1 V2 VT H1 H2 H3 H4 HR HO ft HT HT + V T REQUIRED VERTICAL RISE IN INCHES VT = = = = = = = = = 4 ft 1.5 ft V1 + V2 = 4 + 1.5 = 5.5 ft 2 ft 1 ft 1 ft 1.5 ft H1 + H2 + H3 + H4 = 2 + 1 + 1 + 1. 5 = 5.5 ft .03 (four 90° elbows - 90°) = .
TOP EXIT VERTICAL TERMINATION when (HT) < (VT) REQUIRED VERTICAL RISE IN FEET VT FIGURE 9 Simple venting configurations See graph to determine the required vertical rise VT for the required horizontal run HT. HORIZONTAL VENT RUN PLUS OFFSET IN FEET HT The shaded area within the lines represents acceptable values for HT and VT .
AIR TERMINAL INSTALLATIONS FIGURE 12 INSTALLATIONS CANADIAN U.S.A. A 12 INCHES 12 INCHES Clearance above grade, veranda porch, deck or balcony. B 12 INCHES 9 INCHES Clearance to windows or doors that open. C 12 INCHES* 12 INCHES* Clearance to permanently closed windows. D 18 INCHES** 18 INCHES** Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 2 feet from the centerline of the terminal.
INSTALLATION WALL AND CEILING PROTECTION For optimum performance it is recommended that all horizontal runs have a minimum of 1/4” rise per foot using flexible venting. For safe and proper operation of the fireplace, follow the venting instructions exactly. HORIZONTAL TERMINATION: A clearance to combustibles of 2” must be maintained when penetrating combustible walls. The firestop spacer (W615-0075) supplied with the unit should be used to maintain this clearance.
USING FLEXIBLE VENT COMPONENTS Use only approved aluminum flexible liner kits marked: 7. Using the 10” diameter flexible aluminium liner, apply sealant, slide a minimum of 2” over the fireplace combustion air collar and secure with 6 #8 screws. VERTICAL AIR TERMINAL INSTALLATION “Wolf Steel Approved Venting” as identified by the stamp only on the 10” outer liner. For safe and proper operation of the fireplace, follow the venting instructions exactly.
FIREPLACE VENT CONNECTION 1. Install the 8” diameter flexible aluminium liner to the fireplace. Secure with 3 screws. Seal the joint and screw holes using the high temperature sealant (W573-0007 not provided). 2. Install the 10” diameter flexible aluminium liner to the fireplace. Attach and seal the joints. This appliance is certified to be installed in an aftermarket permanently located manufactured (mobile) home, where not prohibited by local codes.
CLEARANCE TO COMBUSTIBLES FRAMING The can be installed with a rectangular opening. It is best to frame your fireplace after it is positioned and the vent system is installed. Use 2x4’s and frame to local building codes. Note: In order to avoid the possibility of exposed insulation or vapour barrier coming in contact with the fireplace body, it is recommended that the walls of the fireplace enclosure be “finished” (ie: drywall/sheetrock), as you would finish any other outside wall of a home.
MANTLE CLEARANCES Combustible mantle clearance can vary according to the mantle depth. Use the graph to help evaluate the clearance needed. FIGURE 30 MH AE N I TG LH ET 9 8 7 6 5 4 3 0 1 2 3 4 5 6 7 MANTLE WIDTH ELECTRICAL CONNECTION Do NOT use the fireplace if any part has been under water. Call a qualified service technician IMMEDIATELY to have the fireplace inspected for damage to the electrical circuit. If access to the control area is necessary BEFORE INSTALLATION, remove the access panel.
FINISHING DOOR REMOVAL DOOR FIGURE 34 Before the glass door can be removed, the control doors must be opened and the hearth strip and screen assembly must be removed. FIGURE 32 CO NT RO LD O OR S LOG SHIPPING BRACKET SCREWS LOG SHIPPING BRACKET FIGURE 35 HEARTH STRIP With the control doors pulled open, you can now lift the hearth strip up and away from the front of the fireplace.
BRICK PANEL INSTALLATION Brick panels are shipped separate from unit due to the brittle material of the bricks, care must be taken not to bend or force them into place. When shipped, the brick panels range in varying shades of Sandstone. During initial use, the panels will darken temporarily. The appearance of the panels will permanently lighten in colour with use.
ANDIRON PLACEMENT Andirons are packaged seperately inside the unit and must be installed prior to the log installation. Place the Andiron on the Andiron brackets located at the front of the unit lining up the holes. Secure using the screws provided. Repeat on other side. 5 4. Place the small branch of log#5 into the notch on log#3. The notches on the bottom edge of log #5 should sit on the first and second grate posts from the left.
CHARCOAL EMBERS Randomly place the charcoal embers along the front and sides of the Hearth Panels in a realistic manner. Fine dust found in the bottom of the bag should not be used. VERMICULITE Sprinkle vermiculite around the charcoal embers. Note: Both charcoal embers and vermiculite are not to be placed on the burner. GLOWING EMBERS Tear the embers into pieces and place along the front row of ports covering all of the burner area in front of the small logs (#2 & #3).
REMOTE AND VALVE ACCESS The control area can be accessed either through the control door or through the access panel inside the firebox. INNER ACCESS PANEL VALVE REMOVAL Follow the door removal instructions. Remove the right side panel. Remove the four screws from the access door. Note: A new gasket will be required, when re-installing the access panel (see replacement parts). The valve on The is piped with two flex connectors (one inlet, one outlet). It can be removed or pulled forward for service. 1.
OPERATION / MAINTENANCE TIME OUT If the appliance is turned on and the Receiver does not receive any command for 24 hours, it automatically turns the appliance and the Remote Control off. desired flame height. Six flame levels are included, from 1 (minimum) to 6 (maximum). An acoustic signal from the Receiver confirms the reception of the command. FIREPLACE OPERATION To operate this fireplace using the remote, the pilot must be running and the gas valve turned to the “ON” position.
5. FAN SPEED SETTING This function controls the speed of the hot air circulating fan. To change the fan speed, use the UP and Down button until the cursor (small triangle) is left of the fan icon. Set to one of 4 levels included or turned off (level 4 means full speed) CHILD SAFETY LOCK-OUT This function is to deactivate control button. The function is active when the lock icon is lit.
ADDRESS SETTING PROCEDURE Use the UP and DOWN key on the transmitter until the cursor (small triangle) is left of the clock icon. From time 0:00 press the LEFT key ten times. The display will show then the transmitter address. Press the LEFT key to exit this function. The transmitter address is required to be equal to the Receiver. (Figure 62) Select, through setting of the dip switches, the address of the receiver. (Figure 64) Switch #8 must always be in the ON position (down).
DIP SWITCH NUMBER (0 = ON / 1 = OFF) 23 W415-0614 / A / 07.24.
B. C. D. OPERATING INSTRUCTIONS When lit for the first time, the fireplace will emit a slight odour for a few hours. This is a normal temporary condition caused by the curing of the logs and the “burn-in” of internal paints and lubricants used in the manufacturing process and will not occur again. Simply open a window to sufficiently ventilate the room. After extended periods of non-operation such as following a vacation or a warm weather season, the fireplace may emit a slight odour for a few hours.
MAINTENANCE TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE FIREPLACE. CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. This fireplace and its venting system should be inspected before use and at least annually by a qualified service person. The fireplace area must be kept clear and free of combustible materials, gasoline or other flammable vapours and liquids.
PILOT BURNER ADJUSTMENT VENTURI ADJUSTMENT Adjust the pilot screw to provide properly sized flame. Turn in a clockwise direction to reduce the gas flow. Check Pressure Readings: (Fig. 4) Inlet pressure can be checked by turning screw (A) counterclockwise 2 or 3 turns and then placing pressure gauge tubing over the test point. Gauge should read 7” (minimum 4.5”) water column for natural gas or 13” (11” minimum) water column for propane. Check that main burner is operating on “HI”.
REPLACEMENTS Contact your dealer for questions concerning prices and availability of replacement parts. Normally all parts can be ordered through your NAPOLEON® dealer or distributor. When ordering replacement parts always give the following information: FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM. REPLACEMENT PARTS # PART NO.
5 6 55 4 11 8 7 68 66 20 67 43 21 76 61 61 00 3 0:00 AUX ON FEATURE SELECT 2 ON/OFF 13 62 22 40 12 14 15 26 25 52 18 28 27 29 32 30 33 34 31 16 * WARNING: This is a fast acting thermocouple. It is an integral safety component. Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd. W415-0614 / A / 07.24.
TROUBLE SHOOTING GUIDE BEFORE ATTEMPTING TO TROUBLESHOOT, PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR OPEN. SYMPTOM PROBLEM Main burner flame Blockage in vent. is a blue, lazy, transparent flame. Incorrect installation. TEST SOLUTION - remove blockage. In really cold conditions, ice buildup may occur on the terminal and should be removed as required. - ensure correct location of storm collars.
SYMPTOM PROBLEM Pilot burning; no gas to main burner; Flame height is on ‘HI’; Remote and transmitter ON TEST SOLUTION Remote receiver - disconnect switch wires &connect a jumper wire across terminals 1 & 3; if the main burner lights, check the wires for defects and / or replace wires. Main burner orifice is plugged. - remove stoppage in orifice. Faulty thermopile. - test and replace if required. Pilot goes out while Gas piping is undersized. standing; Main burner is in ‘OFF’ position.
DATE DEALER NAME SERVICE TECHNICIAN NAME SERVICE PERFORMANCE This fireplace must be serviced annually depending on usage Fireplace Service History SPECIAL CONCERNS 31 W415-0614 / A / 07.24.
NOTES W415-0614 / A / 07.24.