Guillotines GB Operating Instructions IDEAL 4810-95 IDEAL 4850-95 IDEAL 4850-95EP IDEAL 5221-95EP IDEAL 6550-95EP
• Safety precautions • IDEAL 4810-95 • IDEAL 4850-95/EP • IDEAL 5221-95EP • IDEAL 6550-95EP D GB F NL I E S FIN N PL Bitte lesen Sie vor Inbetriebnahme der Maschine unbedingt diese Betriebsanleitung und beachten Sie die Sicherheitshinweise. Die Betriebsanleitung muss jederzeit verfügbar sein. Please read these operating instructions before putting the machine into operation and observe the safety precautions. The operating instructions must always be available.
• Safety precautions • D GB F NL I E S FIN N PL RUS H TR DK CZ P GR SLO SK EST CHI UAE Keine Bedienung durch Kinder! Children must not operate the machine! Pas d‘utilisation par un enfant! Geen bediening door kinderen! Non lasciare utilizzare il tagliacarte a bambini! No dejar que la utilicen los niños! Installera maskinen utom räckhåll för barn! Asentakaa laite lasten ulottumattomiin ! Installer maskinen utenfor rekkevidde for barn! Dzieciom nie wolno obsługiwać urządzenia ! D GB F NL I E S FIN N PL RUS
• Safety precautions • IDEAL 4810-95 • IDEAL 4850-95/EP • IDEAL 5221-95EP • IDEAL 6550-95EP D Messer nie lose liegen lassen! Messer nur mit Messerwechselvorrichtung oder im Messertransportkasten befördern! (siehe Seite 33 und 35). Warnung! Verletzungsgefahr! GB Never leave the blade unattended! Do not extract or transport the blade without protection! (See page 33 and 35).
• Safety precautions • DK Knivbladet må aldrig efterlades uden opsyn. Forsøg ikke at afmontere eller transportere knivbladet uden beskyttelse! (Se side 33 og 35) FARE! Risiko for legemlig beskadigelse. CZ Nikdy nenechávejte nůž bez krytu. Nikdy nevyjímejte nebo neprepravujte nuz bez ochranného krytu (viz. strany 33 a 35) Nebezpecí! Riskujete zranení P Deixar a faca sempre em local seguro! Não retirar ou transportar a faca sem protecção! (Ver pág.
• Safety precautions • IDEAL 4810-95 • IDEAL 4850-95/EP • IDEAL 5221-95EP • IDEAL 6550-95EP D GB F Keine harten und splitternden Materialien schneiden! Do not cut hard materials or materials which may splinter! La coupe de matériaux trop durs ou risquant des projections est interdite ! NL Snij geen harde materialen of materiaal dat kan splinteren! I Utilizzare il tagliacarte esclusivamente per il taglio di risme di carta o materiali analoghi! E ¡No cortar materiales duros o materiales que puedan astillarse
• Safety precautions • The machine is designed for cutting stacks of paper to a specified size. This machine is constructed for "one-man operation" only! Warning! Clips or similar damage the cutting blade.
• Safety precautions • IDEAL 4810-95 • IDEAL 4850-95/EP • IDEAL 5221-95EP • IDEAL 6550-95EP All components which could endanger the operator are covered by a guard! A A A Operating the machine without safety device is forbidden! (Front safety guard (A), rear screwed safety guard (B) and panel (C).
• Safety precautions • The dangerous cutting movement is safeguarded by a movable guard (A) and a safety two-handed control system! (B) A B Before working with the machine and after every blade replacement the automatic cut-off function of safety guard (A),(correct if distance between cover and table is < 20 mm) main switch (B) and control panel (C) must be checked.
• Safety precautions • IDEAL 4810-95 • IDEAL 4850-95/EP • IDEAL 5221-95EP • IDEAL 6550-95EP Protect mains cable against heat, oil and sharp edges! 230V / 10A min 115V / 15A min Connect the power cord to a single phase socket.
• Safety precautions • When not in use for a longer period switch off. (Main switch to "0"). Warning by IDEAL 4810-95 Danger! Blade must always be covered by the pressing bar.
• Installation • IDEAL 4810-95 • IDEAL 4850-95/EP • IDEAL 5221-95EP • IDEAL 6550-95EP Only IDEAL 4810-95, IDEAL 4850-95/EP, IDEAL 6550-95EP Remove the stand from the wooden pallet. Only IDEAL 4810-95, IDEAL 4850-95/EP, IDEAL 6550-95EP 4 strong people are required to lift the machine from the pallet and place it on the stand. Secure with 4 screws (A). Put the shelf (B) on the stand. (Parts and tools are in the tool set (C).
• Installation • A C IDEAL 5221-95EP The machine is delivered ready for operation. 4 strong people are required to lift the machine from the pallet. Side tables, left and right, (A) are available as accessories. Attach the side tables to the front table so that the upper surface is level. (Screws and nuts are in a plastic bag in the tool set (C). The front and rear wooden panels must be removed for in-house transport on a pallet truck.
• Installation • IDEAL 4810-95 • IDEAL 4850-95/EP • IDEAL 5221-95EP • IDEAL 6550-95EP C Only IDEAL 4810-95 Attach the enclosed hand-wheel for clamping. Parts and tools are in the tool set (C). Plug into socket. The machine must be connected directly to the socket.
• Operation • It is forbidden to operate the machine if the operating and safety instructions have not been understood. Please check the safety devices are functioning and complete before use. • All covers have to be mounted (A). • The release for cutting is allowed only if the cover is closed and the two-hand safety device is operated at the same time (B) • If the front cover closes by itself the gas spring (X) needs replacing. A A We recommend you keep a record of your test results.
• Operation • IDEAL 4810-95 • IDEAL 4850-95/EP • IDEAL 5221-95EP • IDEAL 6550-95EP Position the main switch to "I" (A). Insert the key for the control system and move it to the right (B). Open the safety guard (C). The machine is now ready for use. D Only IDEAL 4850-95EP, IDEAL 5221-95EP, IDEAL 6550-95EP Press button (D). Machine will automatically go to the start position.
• Operation • B A C D E IDEAL 4810-95, IDEAL 4850-95 The measurement is set with the backgauge crank.(A) The symbol – rotary direction – moves to the right on the display (B) (see picture C). The rotary direction of the backgauge crank (A) is indicated on the right. Keep turning the backgauge crank to the right until a measurement appears (see picture E). The reference position is reached. The cutting size can now be set with the handle (A).
• Operation • IDEAL 4810-95 • IDEAL 4850-95/EP • IDEAL 5221-95EP • IDEAL 6550-95EP A B Optical cutting line (A) that indicates the exact position of the cut. Blade cuts on the front edge (B) of the light beam. (Only use when no exact cut is required). Only IDEAL 4810-95, IDEAL4850-95. Pull out the handle to avoid the measurement being wrongly adjusted.
• Operation • B A C Position the paper on the backgauge (A) and side lays left or right (B). To move paper stacks, please use the paper knock-up block (C) provided. (Run backgauge to the front for turning the paper stack).
• Operation • IDEAL 4810-95 • IDEAL 4850-95/EP • IDEAL 5221-95EP • IDEAL 6550-95EP IDEAL 4850-95/EP, IDEAL 5221-95EP IDEAL 6550-95/EP The clamp moves automatically when cutting is activated. The paper can also be pressed in advance. Clamping and cutting is activated by pressing button (A) on the front table. A + = Pre-clamping + = Clamp returns + = Cutting sequence with automatic clamping Only 4810-95 Clamping is released by the hand-wheel.
• Operation • Close the safety guard. Cutting activation: Press both buttons of the two-handed control system activation (A) simultaneously and them pressed until the paper is completely cut. To interrupt or stop cutting: To interrupt or stop cutting, release both buttons (A) of the two-hand control.
• Operation • IDEAL 4810-95 • IDEAL 4850-95/EP • IDEAL 5221-95EP • IDEAL 6550-95EP Operating elements A - Front safety guard two-handed control system B - Safety Pre-clamping and cutting switch C - Overload (blade drive/clamp drive/ backgauge drive) D - Backgauge control (EP) clamp E - Paper (only IDEAL 4810-95) F - Main switch (EP) or crank handle G - Hand-wheel for backgauge setting H - Key switch I - Backgauge J - Side lay left and right K - Display cutting size (EP, cm or inch) program step up (Program
• Operation • IDEAL 4810-95, IDEAL 4850-95/EP, IDEAL 5221-95EP, IDEAL 6550-95EP Start machine • Main switch to position "I", insert the key for the control panel and turn it to the right. Open the front safety guard H IDEAL 4810-95, IDEAL 4850-95 F A Only by IDEAL 4810-95, IDEAL 4850-95 Cutting to specified dimensions • The measurement is set with the backgauge crank.(A) The symbol – rotary direction – moves to the right on the display (B) (see picture C).
• Operation • IDEAL 4810-95 • IDEAL 4850-95/EP • IDEAL 5221-95EP • IDEAL 6550-95EP IDEAL 4850-95EP, IDEAL 5221-95EP, IDEAL 6550-95EP Start machine • Main switch to position "I", insert the key for the control panel and turn it to the right.
• Operation • Eject function , If button j is pressed instead of button after inserting the measurement , the backgauge will advance forwards so that paper can be removed. Finally the backgauge moves to the last setting. M SO Q Adjust the eject-dimension • Press , hold, and press e on display. • Insert the desired dimension. (Standard is 20 cm). • Store dimension. + Escape the program mode.
• Operation • IDEAL 4810-95 • IDEAL 4850-95/EP • IDEAL 5221-95EP • IDEAL 6550-95EP Programming Only IDEAL 4850-95EP, IDEAL 5221-95EP, DEAL 6550-95EP This control system enables you to store 99 programs with 99 programmable steps. One step represents one measurement. After entering the program numbers you are able to change between several program steps with the button j and b . First figure on display = program number. Second figure = program step.
• Operation • Eject function program The eject function can be added each time a measurement is entered and ejects before advancing to the next measurement. An eject at the end of a program must be programmed in the first step at the program. If the dimension and eject function are stored in the program step the program number appears on the display .
• Operation • IDEAL 4810-95 • IDEAL 4850-95/EP • IDEAL 5221-95EP • IDEAL 6550-95EP Cancel a program • p press "X" appears on the display. • 0 1 ... 9 9 Enter program number 01 ... 99. • Press button c twice. Each program has to be cancelled separately. Deleting a dimension when programming and overwrite the dimension. Press s Choose a program step appears. Press , hold, and press ß Enter the desired number of steps (e.g. p T W lights. 0 5).
• Operation • Working with programs "X" appears on the display • Press • ... Enter program number 01 ... 99 With the button j and b you are able to change between several program steps. With the backgauge moves to the indicated dimension. With the backgauge stops. p 01 99 S s General LED "S" lights Cut is blocked. LED "S" is off the actual dimension appears. In the program mode the ejection of paper j is not possible. The ejection of paper has to be programmed.
• Blade and cutting stick replacement • IDEAL 4810-95 • IDEAL 4850-95/EP • IDEAL 5221-95EP • IDEAL 6550-95EP If the cutting quality decreases: • Check the cutting depth (see page 38). • Check the cutting stick (see page 34). • Replace or grind the blade (see page 30 - 38). The blade cannot be ground if the blade height is less than 83 mm/3,29 inches. A new blade must be used. The blade may only be ground by a qualified supplier or from the manufacturer Krug & Priester, D-72336 Balingen.
• Blade and cutting stick replacement • Turn the blade depth adjustment screw to the left until it stops. (Screwdriver found in tool set (A). Close the safety guard (1.). Lower the blade by pressing both cutting buttons (2.). Keep one button pressed and turn off the main switch (3.).
• Blade and cutting stick replacement • IDEAL 4810-95 • IDEAL 4850-95/EP • IDEAL 5221-95EP • IDEAL 6550-95EP The 3 eccentrics are now exposed and should be turned counter clockwise to position "0" with the special wrench and attachable extension pipe (A) (in the tool set). The slot must correspond to position "0" (B). C A Only IDEAL 4810-95, 4850-95/EP Unscrew the blade screws (C) on the right hand side.
• Blade and cutting stick replacement • A Position the main switch to "0" (1.) Remove the 2 blade screws on the elongated holes (2.). Then put the blade changing tool (A) into place and fasten it to the blade (3.). 3. 2. 1. 1. 3. B 4. A Remove 2 blade screws (1.) IDEAL 4810-95, IDEAL 4850-95/EP and 3 blade screws (1.) IDEAL 5221-95EP, IDEAL 6550-95EP. Loosen the grips (2.) of the blade changing tool (A) lightly and allow the blade to be taken downwards out of the machine (3.).
• Blade and cutting stick replacement • IDEAL 4810-95 • IDEAL 4850-95/EP • IDEAL 5221-95EP • IDEAL 6550-95EP Take out the cutting stick with a small screwdriver. If needed the cutting stick can be turned or exchanged. (The cutting stick can be used eight times). Replacing the cutting stick (not the blade). • Turn the blade adjusting screw (A) to the left until it stops. (Otherwise the first cut will be too deep). • Remove the cutting stick according to top picure.
• Blade and cutting stick replacement • Take the exchange blade carefully out of the blade box and screw it to the blade changing tool (A). • Make sure there is a space ot 11 mm or 0.43 inches! (B). • Blade must be covrted! (C). Danger! Risk of injury! A 11 mm 0.43 inch B B C C 1. A Place the blade to be exchanged with the blade changing tool (A) mounted (1.), into the blade carrier and push it up to the top and screw it into place with the grips (2.). 2.
• Blade and cutting stick replacement • IDEAL 4810-95 • IDEAL 4850-95/EP • IDEAL 5221-95EP • IDEAL 6550-95EP Lightly tighten 3 (IDEAL 4810-95, IDEAL 4850-95/EP has 2) of the 5 blade screws with washers (1.). Remove the blade changing tool (2.). Lightly tighten the remaining blade screws with washers (3.). 1. A 2. IDEAL 4810-95 and IDEAL 4850-95/EP Lightly screw in the right blade screw with the washer (A) when the blade is lowered. 3.
• Blade and cutting stick replacement • 1. 3. Close the safety guard (1.) Lower the blade by pressing both cutting buttons (2.). Keep one button pressed and turn off the main switch (3.). 2. Open the safety guard (4.). With the special wrench (B) the 3 eccentrics should be screwed down (5.)until the paper is cut along the entire length of the blade (The blade must remain parallel, not too deep into cutting stick). 4. A 5.
• Blade and cutting stick replacement • IDEAL 4810-95 • IDEAL 4850-95/EP • IDEAL 5221-95EP • IDEAL 6550-95EP Paper cutting test. If the last sheet or several sheets are not completely cut, gradually turn the knob for blade depth adjustment (A) ¼ turn to the right until the paper is cut along the entire length. Do not set too low as blade will become blunt sooner. A OK Clamping Warning by IDEAL 4810-95 Danger! Blade must always be covered by the pressing bar (see picture below at the left).
• Maintenance and cleaning • Maintenance work may only be performed by trained staff. Danger! Disconnect the mains before starting any service work or before removing the cover. D Grease the backgauge (A) control weekly with a grease gun. Advance the backgauge as far as possible to the front. (Use non-resinous oil or grease). Grease the remaining parts twice a year (see picture). The main switch must be on "0" (B). Remove lower panel and rear wooden panel (C). Tools in tool set. • Remove any paper.
• Maintenance and cleaning • IDEAL 4810-95 • IDEAL 4850-95/EP • IDEAL 5221-95EP • IDEAL 6550-95EP Safety test The safety regulations are according to the regulations of the country where the cutting machine is operated. The manufacturer recommends a safety check is made every 5 years by an authorised service team.
• Possible malfuntions • Machine does not function! Is the machine plugged in? Main switch to position "I"? (A) Control system activated? (B) (Turn key to the right) Release a cut see page 21.
• Possible malfuntions • IDEAL 4810-95 • IDEAL 4850-95/EP • IDEAL 5221-95EP • IDEAL 6550-95EP Cut cannot be made. • If cover is open: close it. • If cover is closed: open and re-close it. (Security check).
• Possible malfuntions • Machine turns off: • Machine overloaded. Safety button (A) ejects. (Allow 1 minute cooling time and reset the safety button (A). Machine blocked. • • Blade is blunt. Eliminate the cause, and push the safety button (A). A, B Only IDEAL 4850-95EP, IDEAL 5221-95EP, IDEAL 6550-95EP • Backgauge blocked Safety button (B) ejects. Eliminate the cause, and push the safety button (B).
• Possible malfuntions • IDEAL 4810-95 • IDEAL 4850-95/EP • IDEAL 5221-95EP • IDEAL 6550-95EP A Does not cut through the last sheet: • Turn or turn around the cutting stick (A), readjust the blade by means of the blade adjusting knob (B) (see page 38). Poor cutting quality or blade stays in the paper stack. • Change the blade (C) (see pages 30 - 38.
• Possible malfuntions • Motor runs but blade does not move downwards. • Security brake has been activated! Inform the Service Team! • www.ideal.de "Service" service@krug-priester.
• Possible malfuntions • IDEAL 4810-95 • IDEAL 4850-95/EP • IDEAL 5221-95EP • IDEAL 6550-95EP IDEAL 4850-95EP, IDEAL 5221-95EP, IDEAL 6550-95EP Cut cannot be made. • Measurement has not been reached correctly. • LED "S" does not turn off. Push the button again. Check the security cover (see page 42). X S • Measurement below 9 cm/3,54 inch Hold the button until the measurement is achieved. S O • Backgauge I AB does not move and " " is shown on the display.
• Accessories • Recommended accessories: Blade • Nr. 9000 021 IDEAL 4810-95 • Nr. 9000 021 IDEAL 4850-95/EP • Nr. 9000 130 IDEAL 5221-95EP • Nr. 9000 025 IDEAL 6550-95/EP Cutting stick (6 pieces) • Nr. 9000 022 IDEAL 4810-95 • Nr. 9000 022 IDEAL 4850-95/EP • Nr. 9000 024 IDEAL 5221-95EP • Nr. 9000 026 IDEAL 6550-95/EP Blade changing tool 1 • Nr. 9000 518 IDEAL 4810-95 • Nr. 9000 518 IDEAL 4850-95/EP • Nr. 9000 512 IDEAL 5221-95EP • Nr. 9000 513 IDEAL 6550-95/EP Paper knock-up block 1 • Nr.
• Technical data • IDEAL 4810-95 • IDEAL 4850-95/EP • IDEAL 5221-95EP • IDEAL 6550-95EP Technical data: • Power supply: 230V/50Hz/1~,120V/60Hz/1~ • Cutting height: 80 mm • Sound level EN 13023: < 70 dB (A) • Leakage current < 3,5mA • Power cord gauge min. 1,5mm2 (230V).
• Technical data • This machine is approved by independent safety laboratories and is in compliance with the EC-regulations 2006/42/EG and 2004/108/EG. Sound level information: The sound level is < 70 db (A) as defined by EN 13023. Subject to alteration without notice.
IDEAL 4810-95 • IDEAL 4850-95/EP • IDEAL 5221-95EP • IDEAL 6550-95EP D GB F EG-KONFORMITÄTSERKLÄRUNG EC-declaration of conformity Déclaration de conformité CE - Hiermit erklären wir, daß die Bauart von - Herewith we declare that - Par la présente, nous déclarons que 4810-95; 4850-95; 4850-95 EP: 5221-95 EP; 6550-95 EP; UL- IDENT. Nr.
Remarks: - 51 -
IDEAL • Made in Germany Document Shredders • IDEAL Krug & Priester • 72336 Balingen • Germany • www.ideal.
