EBK1 EBK2 Instruction Manual Echo Base Kit Package, 1 Barn (1=US, 2=Global) Echo Barn Kit Echo Base Kit Package, 1 Barn Models: EBK1 • EBK2 © Munters Corporation, February 2020 QM1601r1A 1
EBK1/EBK2 Echo Barn Kit Instructions for Use and Maintenance Thank You: Thank you for purchasing a Munters EBK1/EBK2 Echo Barn Kit. Munters equipment is designed to be the highest performing, highest quality equipment you can buy. With the proper installation and maintenance it will provide many years of service. Please Note: To achieve maximum performance and insure long life from your Munters product it is essential that it be installed and maintained properly.
Index Chapters Page 1. Unpacking the Equipment 4 1.1 Parts List 4 1.2 Tools for Installation 6 1.3 Supplies not supplied by Munters 6 2. Installation Instructions 7 2.1 Installation Process 7 2.2 Echo Enclosure Mounting Tabs 7 2.3 Junction Box (JBox) Preparation 7 2.4 Junction Box (JBox) Mounting 9 2.5 Junction Box (JBox) 24vdc Wiring 9 2.8 Echo Power Supply and Surge Protector 12 2.9 Echo EPS and Water Meter 14 2.
Unpacking the Equipment 1. Before beginning installation, check the overall condition of the equipment. Remove packing materials, and examine all components for signs of shipping damage. Any shipping damage is the customer’s responsibility and should be reported immediately to your freight carrier. 1.
Chapter 1 Unpacking the Equipment HP1473 – Hardware Package for EPW100 ID [A] [B] [C] Qty. 6 12 12 Cat. No. FC1208 WC3208M KS1402 Description 5-Pole Terminal Block Watertight Fitting w/ Nut, .11”-.25”D Cable, NY #9 x 1.5” Hex, Seal Washer Polebarn Screw, BLK [A] HP1474 – Hardware Package for EAP100/105 ID [B] [C] [D] [E] Qty. 1 4 1 1 Cat. No. WC3208M KS1402 WC3220EC KE2460 Description Watertight Fitting w/ Nut, NY #9 x 1.5” Hex, Seal Washer Polebarn Screw, BLK Watertight Fitting w/ Nut, .21”-.
Chapter 1 Unpacking the Equipment 1.
Installation Instructions 2. 2.1 Installation Process The installation of the Barn Kit may vary from our illustrations depending on the layout of the barn or farm. There are many similarities between barns and farms which allow for repeated installations or setups that we have attempted to show here in our installation manual.
Chapter 2 Installation Instructions Step 5 Do not bring wires through either the sides, top or front of the enclosure. See Figure 2. Step 6 With number of holes and top/bottom determined, mark wire in/out locations on bottom of enclosure. Example shows 3 in/out locations. See Figure 3. Figure 3 Figure 2 Step 7 Using a Uni Bit, drill ½” dia. holes at each mark. See Figure 4. Step 8 Insert a Watertight Fitting [B] into each hole and secure with nut. See Figure 5.
Chapter 2 Installation Instructions 2.4 Junction Box (JBox) Mounting Step 10 After determining the locations for the JBoxes, hold bottom of JBox up to wall, making sure that the watertight fittings point down and drill two pilot holes for mounting screws. See Figure 6A and 6B. Then fasten to wall using (2) Screws [C]. See Figure 6C. Next mount the remaining JBoxes. Figure 6A Figure 6C Figure 6B 2.5 Junction Box (JBox) 24vdc Wiring NOTE: Two-Conductor, Shielded Cable, 18 AWG recommended.
Chapter 2 Installation Instructions Step 13 At 1st JBox, strip wire insulation from all cables in JBox. See Figure 8A. Next, strip ends of each individual wires. See Figure 8B. Figure 8B Figure 8A Step 14 Locate (2) WAGO 5-Pole Terminal Blocks [A]. One Terminal Block [A] will be for one color of wire and the other Terminal Block [A] will be for the 2nd color of wire. For example Black and White wires or Black and Red wires.
Chapter 2 Installation Instructions Step 16 Repeat Steps 13-15 for remaining JBoxes. NOTE: Installing Echo’s without connecting bare shield between terminal block and main power ground increases EMI noise potential in the Echo Sensors circuitry. Step 17 Secure cabling ran in barn with wire staples, zip ties or equivalent. See local electrical codes for acceptable methods. See Figure 11.
Chapter 2 Installation Instructions 2.8 Echo Power Supply and Surge Protector Step 42 In Control Room select a 120VAC outlet to use for power and determine where to mount the Surge Protector and 24vdc Power Supply. If provided, consult the Munters Sonar/Echo layout drawing for locations of Surge Protector and Power Supply. See Figure 39A and 39B. Figure 39A Figure 39B Step 43 Locate the (4) mounting holes on the back of the Surge Protector.
Chapter 2 Installation Instructions Step 45 Attach Surge Protector to wall by sliding mounting holes over wall screws and sliding the Surge Protector down until it locks in place. See Figure 42A and 42B. Figure 42A Figure 42B Step 46 Locate the Echo Power Supply. If the mounting tabs are not already installed to the back, See Step 1 and 2 to install the mounting tabs on the Echo Power Supply. Step 47 Mount the Echo Power Supply to wall using (4) Screws provided and Mounting Tabs. See Figure 43.
Chapter 2 Installation Instructions 2.9 Echo EPS and Water Meter Step 49 The Echo EPS can be connected to up to 4 existing digital water meters. Mount EPS inside building, near the water meters. Location is important to minimize wiring and allow for good wifi reception. Allow for any wiring to pass through wall from both the water meter and ventilation control. See Figure 45A, 45B and 45C.
Chapter 2 Installation Instructions 2.10 Echo Hub 1: Echo Temperature/Humidity & Automatic Bird Scale w/ option to add Ammonia Sensor Step 51 Hub 1 will measure Temperature, Humidity, Bird Weights and Ammonia (with optional ammonia sensor added). Install Mounting Tabs to enclosure (See Step 1). With Braided Polyester Lift Line [J] create a loop through the top two mounting tabs and fasten Lift Line to itself using Azuma Bolt & Nut [K] to allow for future adjustment. See Figure 47A and 47B.
Chapter 2 Installation Instructions Step 53 Determine the location for the Hanging Automatic Bird Scale Platform. Drill four ⅛” pilot holes into truss or solid cross board using the Hitching Ring [U] as a guide. Then using (4) Screws [C] attach Hitching Ring [U] to ceiling. See Figure 49. Figure 49 Step 54 Hook one end of the Automatic Bird Scale Load Cell to Spring Snap Hook [T], then hook the Spring Snap Hook [T] to the Hitching Ring [U]. See Figure 50.
Chapter 2 Installation Instructions Step 55 Locate the smaller Automatic Bird Scale Pole and thread the Hook Bolt with Nut [S] into the end of pole with nut until the 2 nuts meet. See Figure 51. Hook Bolt w/ Nut Smaller Pole w/ Nut Figure 51 ¾" or Greater Step 56 Start to thread (2) Star Knob [R] into the two holes in the larger Automatic Bird Scale Pole. Slide the smaller Automatic Bird Scale Pole into the larger Pole to the desired position and lock in place by tightening Star Knobs [R].
Chapter 2 Installation Instructions Step 58 Hang the hook end of the Automatic Bird Scale Platform assembly on the Automatic Bird Scale Load Cell. Use the Star Knobs to adjust the height of the Platform. See Figure 54.
Chapter 2 Installation Instructions 2.11 Echo Hub 2: Echo Pulse Splitter and Automatic Silo Scale Step 59 Hub 2 will measure 1 - 4 water meter pulses and feed bin weights. Install Mounting Tabs to back of Hub 2 enclosure (See Step 1). Locate a mounting spot on the outside wall near the feed bins. Allowing the four conductor, shielded cable(s) to enter wall from ESBS Feed Bin Junction Box(es). See Figure 55.
Chapter 2 Installation Instructions Step 61 Determine number of water meters to be measured. Recommended method of routing wires is from water meters to Hub 2 Water Meter # Input. Then from that Water Meter # Output to the Main Control. See Figure 57. Output #4 Input #4 Output #3 Input #3 Output #2 Input #2 Output #1 Input #1 Figure 57A Figure 57B NOTE: A Qualified Electrician is recommended when working inside barn control.
Troubleshooting 3. 3.3 Echo Troubleshooting Procedures The troubleshooting procedures on the following pages are used to identify the cause of problems with an Echo installation. The most common problem is expected to be an Echo that is offline and not sending data reports to Sonar. If the Sonar app indicates that an Echo is offline, start at the top of the Echo Not Sending Data Reports procedure.
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Echo Log Process 4. On your mobile device go to the Play Store (Android) or to App Store (iphone) and search and download application “EchoLog” (Munters). After installations of the Echo units have been completed, you will scan the QR code on the sensor boxes, this will activate the sensor installed to start transferring data to the cloud. The Farm Kit will allow for EchoMesh Wi-Fi network to become functional. For the Farm Kit, you will not need to scan the QR code.
Chapter 4 Echo Log Process Step 3 Confirm that the location services (GPS) is enabled for auto barn location detection. Step 4 Select the farm in which you are working. See Figure 62. Figure 62 • Google Maps displays your location. Step 5 Confirm your location by clicking the Right Arrow sign (option). Step 6 Select specific house from the list. See Figure 63.
Chapter 4 Echo Log Process 4.2 Adding/Registering a new device Step 1 Click the [ + ] sign to add a new “Echo Manufacturing” sensor device on the site. See Figure 64. Figure 64 Step 2 Click SCAN and point the camera to the printed QR sticker. See Figure 65.
Chapter 4 Echo Log Process Note: You can insert the QR code manually, via mobile devices keyboard: a. Click the mobile devices Back button. The QR code camera closes. b. Click Device Serial #. The keyboard appears. c. Insert the serial number (found under the QR code). d. Click the Right Arrow key to complete the process. Step 3A Select the System Location (Front/ Middle/ Back). See Figure 66. Step 3B For ESS, select Feed Bin (A, B, etc.). Step 3C For EPS select Liter/Gallon. select Quantity select No.
Chapter 4 Echo Log Process Device Name Common Name Technical Description Echo Temperature/RH ETH Vdc Input: 12-28VDC The sensor shows best performance when operated within recommended normal temperature and humidity range of 5 – 60°C [41 - 140°F] and 20 – 80 %RH, respectively. Long term exposure to conditions outside normal range, especially at high humidity, may temporarily offset the RH signal (e.g.+3%RH after 60h at >80%RH).
Testing and Calibrating Required: EchoLog App. If username and password required contact Munters 6.
Chapter 6 Testing and Calibrating Step 3 Select House number Step 4 For ESS proceed to next step. For EBS skip to step xx 6.1 ESS & ESBS - Automatic Silo Scales Calibrate Step 5 Select Silo Weight ESS to be calibrated.
Chapter 6 Testing and Calibrating Step 6 Select Menu ··· at the top of the screen Step 7 Select Theoretical Calibrate Step 8 Enter No. of Load Cells (examples 4, 6 or 8) Step 9 Enter 1 Load Cell Capacity (ex.
Chapter 6 Testing and Calibrating Test Required: EchoLog App. Test mode will show new values every 10 seconds for two minutes. The weight in use value should appear in EchoLog from the weight being detected after it was applied or after it was removed. Step 1 In EchoLog select ESS to be tested.
Chapter 6 Testing and Calibrating 6.2 EBS - Automatic Bird Scales Calibrate Required: EchoLog App. Any type of weight can be use with its known weight value. Example a 1.0kg barbell weight has been weighed elsewhere and is 1.03kg (1030grams). Step 1 In EchoLog select EBS to be calibrated.
Chapter 6 Testing and Calibrating Step 3 Select Calibrate Step 4 Follow remaining instructions provided in EchoLog. Test Required: EchoLog App. Two test weights are recommended. The calibration weight can be used and a second weight recommended is 50 grams (approximately a 1 day old bird). Test mode will show new values every 10 seconds for two minutes. The weight in use value should appear in EchoLog from the weight being detected after it was applied or after it was removed.
Chapter 6 Testing and Calibrating Step 2 Select Menu ··· at the top of the screen Step 3 Select Test Step 4 When Test Mode begins the screen will start showing 1. EchoMesh WiFi Signal strength 2. Last Reading Time will update to the current clock time and then change every 10 seconds. 3. Weights Step 5 Once the weight shows 0.0, place the known test weight on the scale. Within the next 10 seconds, the new cycle will change and this known weight appears in EchoLog.
FCC Compliance 7. FCC Compliance Statement This device has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in residential installations. This equipment generates uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio and television reception.
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Warranty 8.
Chapter 5 Warranty The liability of the manufacturer Munters ceases in the event of: • dismantling the safety devices; • use of unauthorized materials; • inadequate maintenance; • use of non-original spare parts and accessories. Barring specific contractual terms, the following are directly at the user’s expense: • preparing installation sites; • providing an electricity supply (including the protective equipotential bonding (PE) conductor, in accordance with CEI EN 60204-1, paragraph 8.
Echo Barn Kit is developed and produced by Munters Corporation, Lansing, Michigan U.S.A. 1-800-227-2376 Munters Europe AB, Isafjordsgatan 1, P.O. Box 1150, SE-164 26 Kista, Sweden. Phone +46 08 626 63 00, Fax +46 8 754 56 66. Munters Corporation 2691 Ena Drive Lansing, MI 48917 U.S.A. Phone +1 800-227-2376, Fax +1 517-676-7078 www.munters.
