MOTORVAC TECHNOLOGIES INC.
Table of Contents Introduction…………………………………………………………………………………………….………4 Overview………………………………………………………………………………………………………...5 System Features and Functions……………………………………………………………………...…..1-1 Control Panel Features and Functions………………………………………………………………...1-1 Left View…………………………………………………………………………………………………..1-2 Right View…………………………………………………………………………………………………1-3 Theory of Operation……………………………………………………………………………………...1-4 Safety Information…………………………………………………………………………………………...
Introduction Congratulations on your selection of the FLUIDVAC 1000 Service Unit. By choosing this product, you are acquiring a simple and trouble free method for performing fluid system evacuation and refill services. The FLUIDVAC 1000 System is designed to service most automotive applications by exchanging most of the fluid in engine oil pans, manual transmissions and differentials. Connections to the vehicle are achieved with the supplied adaptors.
Overview This manual contains all the information you need to use the FLUIDVAC 1000 Service Equipment. Please make sure all technicians using the unit & performing services read this manual and have it within easy reach whenever the unit is being used. The following is a quick reference to the information in this manual. System Features and Functions This chapter describes the FLUIDVAC 1000 Service System’s Controls, Connections and their proper usage.
System Features and Functions The front of the FLUIDVAC 1000 Service unit contains the Control Panel, Fluid Filler Neck for adding fluid to the unit’s Reservoir Tank & Tank Level Indicator. System overview and descriptions follow. Front View - Control Panel Features and Functions B. A. C. D. E. A. Flow Control Valves Controls flow directions for vacuum, hold vacuum, and fill functions B. Air input control valve. Turns on and off the ‘shop’ air flow to the pump. C.
Left View A. A. Adapter Tray Used to store adapters used in vehicle hookups.
Right View A. B. C. A. Air control valve Turns the air pressure to the unit on or off. B. Service Hose Used to vacuum out used fluid. Used to vacuum out air from empty system. Used to refill system with clean or used fluid. ▪ Identifies unit model and serial number. C.
Theory of Operation Detailed descriptions of the various operations, valves and indicators that make up the FLUIDVAC 1000’s control panel are listed below. 3- Control valves: ♦ When the valves are in the VACUUM position . (And unit connected to a vehicle) The unit will apply vacuum thru the “Green” hose when the air control valve is turned on. ♦ When the valves are in the HOLD position: After maximum vacuum has been achieved (24 inch’s of vacuum) you can turn the #3 valve to the ‘HOLD” position.
Safety Information and Precautions /!\ DANGER Vehicle exhaust gases contain Carbon Monoxide, which is a colorless and odorless lethal gas. Only run engines in well-ventilated areas and avoid breathing exhaust gases. Extended breathing of exhaust gases will cause serious injury or death. /!\ WARNING Exhaust gases, moving parts & hot surfaces are present during and after the vehicle’s engine is running. Hot coolant is present during the connection of the service equipment.
Moving engine parts: The engine cooling fan may cycle on and off depending on the coolant temperature and could operate without the engine running. Wear safety goggles. Always keep objects, clothing, and hands away from the cooling fans and engine parts. Moving engine parts can cause injury. Hot surfaces are present during and after running the engine. Do not contact hot surfaces such as manifolds, pipes, mufflers, catalytic converters, Radiators, hoses, adapters or other hot parts of the cooling system.
Before You Begin First Time Operation NOTE: This unit has been tested with water and is ready for use after receiving the unit & performing the following priming procedure. Remember to send in your warranty card to properly register your machine. CAUTION, DO NOT USE THIS UNIT FOR BRAKE FLUID EVACUATION. BRAKE FLUID WILL DAMAGE THE SEALS IN THE PUMP. WARRANTY WILL BE VOID. 1. Check the unit’s service hoses, and all external components for damage. 2. Attach an adapter to the coupler of the service hose.
/!\ WARNING Verify that engine and machine are both off before connecting or disconnecting radiator hoses, lines or adapters. Hot Coolant can spray out of pressurized lines when connecting or disconnecting. Always wear safety goggles. Wear chemical resistant gloves when connecting or disconnecting hot fittings and adapters. Wrap a shop towel around pressurized fittings and adapters when disconnecting. Avoid exposure to flames, sparks, hot engine parts, and other ignition sources.
Troubleshooting and Additional Help Refer to the list below in the unlikely event that you have problems with your FLUIDVAC 1000 Service Unit. Problem: Solution: ADDITIONAL HELP In the unlikely event that problems persist with the unit, call Technical Support. Have your model and serial numbers available before you call. Remember to send in your warranty card. In the U.S.
Appendix B – System Accessories Basic Adaptor The following is a list of the adaptors available for use with your Fluidvac-1000 unit. PART & NUMBER QTY 1 DESCRIPTION 1/4" Open End Adaptor ORDERING PARTS Parts for the unit may be ordered by calling Customer Service, have your model and serial numbers available: Call: 800.841.8810, 714.558.
Appendix A - Maintenance Maintenance Procedures The following maintenance procedures should be performed on a routine basis: Maintenance Record Use the following table to keep a record of maintenance performed on the unit. Initial/Date / / / / / / / / / / / / / / / DRAIN FLUID RESERVOIR CLEAN EXT.
Appendix C - Parts Service Parts: Fluidvac System Please refer to the part numbers below when ordering parts for the unit. Part # Description 010-0027 010-0026 010-6100 010-6101 010-5500 040-0604 040-0507 010-5004 010-6060 010-5602 010-1052 040-1200 040-2000 040-2200 040-6023 080-0236 050-1935 200-8701 100-5050 ???? Wheel Hub cap Swivel caster Swivel caster with break lock Axle, ½” Diameter, (Rear wheels) Cap Nut, ½” ID Axle bushing ½” ID.
