BNP-B2158C (ENG) 600 Series CONNECTION MANUAL
Precautions for Safety Always read the specifications issued by the machine maker, this manual, related manuals and enclosed documents before starting installation, operation, programming, maintenance or inspection to ensure correct usage. Thoroughly understand the basics, safety information and precautions of this numerical controller before using the unit. This manual ranks the safety precautions into "DANGER", "WARNING" and "CAUTION".
CAUTION 1. Items related to noise Always treat the shield cables indicated in this manual with grounding measures such as cable clamps. Separate the signal wire from the drive line/power line when wiring. 2. Items related to installation Install the control unit and operation board on noncombustible material. Installation directly on or near combustible material may lead to fires. Always observe the installation direction.
CONTENTS CHAPTER 1 OUTLINE..................................................................................................................... 1 CHAPTER 2 CONFIGURATION.................................................................................... 2.1 System Configuration ......................................................................................... 2.2 List of Configuration Units....................................................................................
.2.4 Base I/O Unit Input/Output Specifications.................................................... 5.2.5 Connection of Servo Amplifier...................................................................... 5.2.6 Connection of Encoder ................................................................................ 5.2.7 Connection of Sensor Signal (skip).............................................................. 5.3 Connection of Card-sized I/O .............................................................
Appendix 2.4 Appendix 2.5 Appendix 2.6 Appendix 2.7 Appendix 2.8 Appendix 2.9 Appendix 2.10 Appendix 2.11 Appendix 2.12 Appendix 2.13 Appendix 2.14 Appendix 2.15 Appendix 2.16 Appendix 2.17 Appendix 2.18 Appendix 2.19 Appendix 2.20 Appendix 2.21 (Remote I/O) ................................................................................ 108 Cable type name: R301 cable (DI/DO) ............................... 108 Cable type name: F010 cable (I/O interface)......................
CHAPTER 1 OUTLINE CHAPTER 1 OUTLINE This manual explains the structure, electrical specifications and connection methods required when connecting the NC unit and a machine. This manual assumes that all functions are added, but the actually delivered device may not have all functions. Refer to the following documents for explanations on the functions.
CHAPTER 2 CONFIGURATION 2.1 System Configuration CHAPTER 2 CONFIGURATION 2.
CHAPTER 2 CONFIGURATION 2.2 List of Configuration Units 2.2 List of Configuration Units 1.
CHAPTER 2 CONFIGURATION 2.2 List of Configuration Units 3. M610/M630 Control unit FCU6-MU013 Type Control unit without personal computer Configuration elements Details HR082 card Power supply card HR113 card CPU card HR132 card Display control card 4. M610/M630 Control unit option FCU6-EP101-1 HR553 Type IC card interface Base card for IC card interface Configuration elements Details HR251 card IC card interface F160 cable HR553 card Expansion card (used as a set with FCU6-EP101-1) 5.
CHAPTER 2 CONFIGURATION 2.2 List of Configuration Units 7.
CHAPTER 2 CONFIGURATION 2.2 List of Configuration Units 8. Card size I/O Type HR361 HR371 HR381 HR383 DI (sink)/DO (sink)=16/16 DI (source)/DO (source)=16/16 AO 1ch AO 1ch/AI 4ch Configuration elements HR361 HR371 HR381 HR383 Details 9. Scan I/O Type HR347 HR357 Scan I/O (sink) Scan I/O (sink) Configuration elements HR347 HR357 Details Scan DI/DO=64/64 DI (sink)/DO (sink)=32/32 Scan DI/DO=64/64 DI (source)/DO (source)=32/32 10.
CHAPTER 3 INSTALLATION 3.1 General Specification CHAPTER 3 INSTALLATION 3.
CHAPTER 3 INSTALLATION 3.
CHAPTER 3 INSTALLATION 3.2 Designing Conditions of Operation Box 3.2 Designing Conditions of Operation Box 3.2.1 Depth of Operation Box DEPTH D= 1 2 0 m m must be kept. (Note: For standard specifications.) D= 2 0 0 m m must be kept. (Note: For expanded specifications) 10.4" LCD Control Unit W H D 220×168×95 (Rear side) (Fr ont s ide) CNC Mother board LCD F ilter (t=2.0) I/O Cable 2.0 1 （ 95 ） 13 17.
CHAPTER 3 INSTALLATION 3.2 Designing Conditions of Operation Box 3.2.2 Operation Box Heat Radiation Countermeasures Please refer to following method for heat radiation countermeasures method.
CHAPTER 3 INSTALLATION 3.3 Noise Countermeasures 3.3 Noise Countermeasures 3.3.1 Connection of Frame Ground (FG) The frame should basically be grounded at one earth point. The GND of the base I/O unit and device GND connected to the stabilized power supply should be connected to the FG.
CHAPTER 3 INSTALLATION 3.3 Noise Countermeasures 3.3.2 Shield Clamping of Cables The shield cable connected to the control unit, servo amplifier and spindle amplifier must be connected to the grounding plate to stabilize operation while preventing malfunctioning due to noise. The shield can be connected to the grounding plate with lead wires, with clamp fittings or with the connector GNP plate. Refer to the following drawings to treat the shield cable.
CHAPTER 3 INSTALLATION 3.3 Noise Countermeasures All connected cable must be connected to the FG. Refer to "Section 3.3.2 Shield Clamping of Cables" or "Appendix 2. Cable drawings" for the details on the connection methods.
CHAPTER 3 INSTALLATION 3.3 Noise Countermeasures 3.3.4 Protective Measures against Lightning Surge Generally, lightning surge infiltrates the control power supply from the power supply line. Then the internal circuit is damaged by this control power supply, or via this control power supply. The Mitsubishi NC unit has a surge absorber on the control power supply for the NC control section and NC control section. However, this measure is not taken through the control panel, as shown in Fig.
CHAPTER 3 INSTALLATION 3.3 Noise Countermeasures (2) Examples of surge absorbers Types of Okaya Denki Sangyo Co., Ltd. surge absorbers Surge absorber (1) (2) (3) Type Circuit voltage [Vrms] Max. tolerable circuit voltage [Vrms] Clamp voltage [V]±10% Surge resistance level 8/20µ S [A] Surge withstand voltage (Electrical-discharge start voltage) 1.
CHAPTER 3 INSTALLATION 3.4 Installation 3.4 Installation The control unit with display and each unit are installed in a sealed structure cabinet as a principle. Observe the following points when installing into the cabinet. 3.4.1 Installation of Control Unit with Display (1) To stably operate the hard disk drive, install the control unit with display vertically. (2) Secure the space shown below for ventilation in consideration of the control unit's heat dissipation and wiring.
CHAPTER 4 SYSTEM CONNECTION 4.1 General System Diagram CHAPTER 4 SYSTEM CONNECTION 4.1 General System Diagram 4.1.
CHAPTER 4 SYSTEM CONNECTION 4.1 General System Diagram 4.1.
CHAPTER 4 SYSTEM CONNECTION 4.2 Connection of Control Unit 4.2 Connection of Control Unit 4.2.1 Control Unit Connector Layout Drawing The connector layout drawing of the control unit is shown below. CBUS 1 CBUS 2 OPEN CF14 PC RST DC IN DC OUT PS EMG BAT ALM CFD 78 9 BCDE 3456 A 1 2 0 WDNC NC ER LED SYS NC RST CF11 Front DC IN CF01 EMG CF02 Bottom (Note 1) (Note 2) ENC2 LCD CF12 F HD Connector CF12 is not provided on the M610/630 control unit.
CHAPTER 4 SYSTEM CONNECTION 4.2 Connection of Control Unit 4.2.
CHAPTER 4 SYSTEM CONNECTION 4.
CHAPTER 4 SYSTEM CONNECTION 4.
CHAPTER 4 SYSTEM CONNECTION 4.2 Connection of Control Unit 4.2.3 Connection of Floppy Disk Drive (1) Connection of F130 cable Connect the floppy disk drive to CFD on the control unit. Refer to Appendix 2 (F130 cable) for the floppy disk drive cable. Control unit Floppy disk drive F130 cable CF D Signal CF11 Power supply Connect the F130 cable and floppy disk drive as shown below. Place the PCB side downward and face the connector incorrect insertion prevention key upward when inserting.
CHAPTER 4 SYSTEM CONNECTION 4.2 Connection of Control Unit 4.2.4 Connection of PC Card (PCMCIA) 100 48 PC card #2 PC card #1 (r ear side) The PC card (PCMCIA) is inserted in the control unit from the top of the control unit. When inserting the card, a space of 100 mm or more is required at the top of the control unit. To remove the card, press the eject button. 53 105 15 4 85.
CHAPTER 4 SYSTEM CONNECTION 4.2 Connection of Control Unit 4.2.5 Connecting of Hard Disk Drive The procedures for connecting the hard disk drive are shown below. (1) Open the control unit cover, and remove the HR841 card. HR841 0 (2) Connect the control unit and hard disk with a cable. 0 Refer to 4.2.5 (3). Refer to 4.2.5 (3). (Note 1) (Note 2) Use the cable enclosed with the hard disk. The max. cable length is 500mm. Take care when handling the hard disk drive.
CHAPTER 4 SYSTEM CONNECTION 4.2 Connection of Control Unit (3) Connecting the cable 1) Connecting the control unit and cable The cable connector key faces downward. The red line faces this side. 2) Connecting the hard disk drive and cable Base Align th e HDD connector and cable connector to this side and connect. The cable connector key faces upward. (Note) Some cables may not have a key. The red line faces this side. Connect using the red line as a reference.
CHAPTER 4 SYSTEM CONNECTION 4.3 Connection of Power Supply 4.3 Connection of Power Supply 4.3.1 Connection for Using PD25A Unit The PD25A power supply is used to protect the hard disk in the M6 Series. After the power is turned OFF, 24VDC is output for 300mSec to prevent the power from being cut off while writing to the hard disk.
CHAPTER 4 SYSTEM CONNECTION 4.
CHAPTER 4 SYSTEM CONNECTION 4.3 Connection of Power Supply (5) Installation direction and spacing Install the PD25A unit vertically so that the front surface is visible. Provide the space shown below around the unit for heat radiation and ventilation.
CHAPTER 4 SYSTEM CONNECTION 4.3 Connection of Power Supply 4.3.2 Connection for Using General-purpose Stabilized Power Supply A general-purpose stabilized power supply is used with the M6 Series (M610/630) not provided with a hard disk. (1) General-purpose stabilized power supply connection R S T NF B Display unit ON OFF Control unit DCIN MC2 MC2 Control unit power MC2 MC f or ON/OFF General- purpose stabilized power supply NF B 1. Refer to section "4.2.
F070 F110 F171 31 Serial ch3/4 F030/031 CF21 J2 DCIN CF12 CF 25 F140 Manual pulse generator PC keyboard K/B MOUSE F110 Cable enclosed with heater HANDLE CF11 (FCU6-HD101-1) (FCU6-HD211-1) HDD UNIT Cable enclosed with menu keys F020/021/022 POS (+)(-) HR292(KB004) HR293(KB014) CF13 CF22 DCOUT CF01 DCI N (PD25A) CON1 E n c l o s ed cabl e CON1 ON/OFF CF24 Serial ch1/2 F030/031 Prepared by user Do input for power OFF ON/OFF SW F172 General purpose power supply (Required
F110 F171 32 Do input for power OFF J2 DCI N CF22 CF25 K/B MOUSE F110 J2 LCD En c l o s ed cabl e FCU A- R2 11 (SH4 1) RIO3 Ｆ０５０ Board I/O (FCU6 -H D1 01 -1 ) (FCU6 -H D2 11 -1 ) PC keyboard HANDLE CF11 HDD UNIT F140 Cable enclosed with heater Manual pulse generator F020/021/022 POS (+) (-) CF12 Cable enclosed with menu keys HR292(KB004) HR293(KB014) CF13 Serial ch3/4 F030/031 CF21 DCOUT ON/OFF CF01 DCI N (PD25A) CON1 En c l o s ed cabl e CON1 CF24 Serial ch1/2 F030
NC keyboard 33 Serial ch1/2 F030/031 TE3 CF21 CON1 CF22 CF12 RIO3 Board I/O Remote I/O FCU A- R2 11 (S H4 1) MOUSE CF11 F084 J2 LCD Enc los ed ca bl e F070 DCI N CF01 CF02 EMG EMG SW MENU key F050 cannot be used. 24VDC power supply F120 10.
NC keyboard 34 Serial ch1/2 F030/031 TE3 CF21 CON1 CF22 CF12 RIO3 Board I/O FCU A- R2 11 (S H4 1) MOUSE CF11 J2 LCD Enc los ed cabl e F070 DCI N CF01 CF02 EMG MENU key F050 cannot be used. 24VDC power supply F120 10.
35 CF21 Serial ch1/2 F030/031 TE3 CON1 CF22 CF12 RIO3 Board I/O FCUA-R211(SH41) MOUSE CF11 J2 LCD Enc los ed cabl e (Note) The connectors indicated with a shaded box Manual pulse generator HANDLE K/B Cable enclosed with menu keys F020/021/022 J2 Ｆ０５０ LCD inverter NC keyboard F070 F050 MEMU key DCI N CF01 CF02 EMG 24VDC power supply F120 cannot be used. EMG SW F083 10.
CHAPTER 4 SYSTEM CONNECTION 4.4 Connection of Operation Board 4.4.3 Operation Board Connector Layout Drawing (1) FCUA6-KB003/004/FCU6-KB013/014 connector layout drawing J2 CON1 CON1 CF24 CF12 CF13 CF11 ∗ DCIN (BOARD) is not provided on the FCUA6-KB013/014.
CHAPTER 4 SYSTEM CONNECTION 4.4 Connection of Operation Board 4.4.4 Operation Board Connector Pin Assignment NC keyboard CF11 1A 25A 1B 25B Refer to section 4.2.2 Control unit connector pin assignment (CF11) for details on the connector pin assignment. Connector: DHD-RB50-20AN Recommended maker: DDK PC interface CF12 1A 13A 1B 13B Refer to section 4.2.2 Control unit connector pin assignment (CF12) for details on the connector pin assignment.
CHAPTER 4 SYSTEM CONNECTION 4.
CHAPTER 4 SYSTEM CONNECTION 4.
CHAPTER 4 SYSTEM CONNECTION 4.4 Connection of Operation Board 4.4.5 Connection of RS-232-C (Serial 1, serial 2) Connect the NC side RS-232-C (serial 1, serial 2) to CF21 on the NC keyboard. Operation board RS-232-C connection cable Serial Cable name 1 2 F030 cable F031 cable F032 cable : Connection possible CF21 Serial 1 Serial 2 Cable manufacturing drawing: Appendix 2 (F030/031/033 cable) Connector pin assignment : 4.4.3 Operation board connector pin assignment (CF21) 4.4.
CHAPTER 4 SYSTEM CONNECTION 4.4 Connection of Operation Board 4.4.7 Keyboard and Mouse Connection Connect the keyboard to KB on the NC keyboard. Connect the mouse to MOUSE on the NC keyboard. Operation board Keyboard Mouse Specifications PS/2 compatible PS/2 compatible K/B MOUSE CAUTION This connector is used for maintenance and service. If a commercial keyboard or mouse is used, the system could malfunction or stop. 4.4.
CHAPTER 4 SYSTEM CONNECTION 4.4 Connection of Operation Board 4.4.9 Connection of Operation Board I/O The M6 Series operation board I/O is connected to RIO3 on the NC keyboard. Normally, connect the remote I/O unit to RIO3, and configure the No. of I/O points according to the user specifications. (Fig. 1) Refer to Chapter 6 Connection of remote I/O unit for details on the remote I/O unit.
CHAPTER 4 SYSTEM CONNECTION 4.4 Connection of Operation Board 4.4.10 Connection of ON/OFF Switch The machine maker must prepare the ON/OFF switch. Connect the cable to the ON/OFF connector on the NC keyboard. Operation board ON switch ON/OFF F172 cable OFF switch (Note) Use an A contact connection for both the ON switch and OFF switch. CAUTION Do not apply voltages other than those indicated in this manual on the connector. Doing so may lead to destruction or damage.
CHAPTER 4 SYSTEM CONNECTION 4.4 Connection of Operation Board 4.4.11 POS (Power OFF Sequence) Connection This turns OFF the power when Windows is ended. Connect the random DO output, set by the machine manufacturer, to the POS terminal block. Enlarged view POS （＋） （M3） （−） （M3） POS +24V GND The DO output to the POS terminal is selected with the R115 register. Register Output bit R115 0000 0000 24V output from I/O unit In the above case, the Y00 output is connected to the POS terminal.
CHAPTER 4 SYSTEM CONNECTION 4.5 Connection of Emergency Stop 4.5 Connection of Emergency Stop Connect the emergency stop button to pin No. 3 of the EMG connector on the control unit. Do not use the EMG connector for applications other than emergency stop. Refer to Appendix 2 (F120 cable) for details on manufacturing the cable.
CHAPTER 5 CONNECTION OF I/O INTERFACE 5.1 Outline of I/O Interface CHAPTER 5 CONNECTION OF I/O INTERFACE 5.1 Outline of I/O Interface 5.1.1 Types of I/O Interfaces The following four types of I/O interfaces are available. 1 Base I/O unit 2 Remote I/O unit 3 Card-sized I/O 4 Scan I/O 1 Base I/O unit The base I/O unit is used for connecting the servo amplifier, encoder, skip and remote I/O unit. One unit is always required per control unit.
CHAPTER 5 CONNECTION OF I/O INTERFACE 5.1 Outline of I/O Interface 5.1.2 Example of DI/DO Connection The DI/DO for the M600 Series has four types shown in section 5.1.1 I/O interface. Normally one base I/O unit is used, and the remote I/O unit is connected to RIO1 or RIO2. The No. of I/O points are configured according to the user specifications. Refer to Chapter 6 Connection of remote I/O unit for details on the remote I/O unit.
CHAPTER 5 CONNECTION OF I/O INTERFACE 5.2 Connection of Base I/O Unit 5.2 Connection of Base I/O Unit 5.2.
CHAPTER 5 CONNECTION OF I/O INTERFACE 5.2 Connection of Base I/O Unit 5.2.2 Base I/O Unit Connector Layout Drawing The base I/O unit is used for connecting the servo amplifier, encoder, skip and remote I/O unit. One unit is always required per control unit.
CHAPTER 5 CONNECTION OF I/O INTERFACE 5.2 Connection of Base I/O Unit 5.2.3 Base I/O Unit Connector Pin Assignment I/O interface CF10 25 1 50 26 Refer to section 4.2.2 Control unit connector pin assignment (CF10) for details on the connector pin assignment.
CHAPTER 5 CONNECTION OF I/O INTERFACE 5.
CHAPTER 5 CONNECTION OF I/O INTERFACE 5.
CHAPTER 5 CONNECTION OF I/O INTERFACE 5.2 Connection of Base I/O Unit 5.2.4 Base I/O Unit Input/Output Specifications (1) Rotary switch (SW1, SW2) settings Refer to Chapter 6 for the base I/O unit rotary switch (SW1, SW2) settings. Reference item: 6.14 Setting of channel No. when using multiple remote I/O units Normal setting SW1 SW2 0 1 The base I/O unit occupies two channels. (2) RIO1, RIO2 terminator Connect a terminator to the final end of the remote I/O unit connected to RIO1 and RIO2.
CHAPTER 5 CONNECTION OF I/O INTERFACE 5.2 Connection of Base I/O Unit (5) Specifications of ADD ON PCB connected to CR31 Refer to Chapter 6 for the ADD ON PCB specifications. The ADD ON PCB occupies one channel. Name Reference connector name Reference item DX320/DX420 (RX323) DX310/DX410 (RX323-1) DX321/DX421 (RX324) DX311/DX411 (RX324-1) DX330/DX331/DX430/DX431 (RX331) DX340/DX341/DX440/DX441 (RX341) 6.10 Connection of FCUA-DX12 unit and machine control signal 6.
CHAPTER 5 CONNECTION OF I/O INTERFACE 5.2 Connection of Base I/O Unit 5.2.5 Connection of Servo Amplifier Connect the servo amplifier to SV1 (system 1) and SV2 (system 2) of the base I/O unit. Base I/O unit Servo amplifier SH21 cable SV1 CN1A Servo amplifier SV2 SH21 cable CN1A (System 1) (System 2) Cable manufacturing drawing: Appendix 2 (SH21 cable) Connector pin assignment: 5.2.3 Base I/O unit connector pin assignment (SV1, SV2) 5.2.
CHAPTER 5 CONNECTION OF I/O INTERFACE 5.2 Connection of Base I/O Unit 5.2.7 Connection of Sensor Signal (skip) Connect the sensor signal (skip) to SKIP on the base I/O unit. The sensor signal is used for processing the high-speed signals. Always shield the cable. (1) Sensor signal (skip) cable Base I/O unit SKIP 2 2.2k 10 2.2k 3 2.2k 11 2.2k SKIP IN1 SKIP IN2 SKIP IN3 SKIP IN4 5 2.2k SKIP IN5 13 2.2k SKIP IN6 2.2k SKIP IN7 2.
CHAPTER 5 CONNECTION OF I/O INTERFACE 5.3 Connection of Card-sized I/O 5.3 Connection of Card-sized I/O 5.3.1 Examples of Card-sized I/O Usage Examples of using the card-sized I/O are shown below. The card-sized I/O can be used as the operation board I/O or electric cabinet I/O. When using the card-sized I/O the machine maker must manufacture a card-sized I/O connector PCB for connecting the card-sized I/O.
CHAPTER 5 CONNECTION OF I/O INTERFACE 5.3 Connection of Card-sized I/O 5.3.2 Card-sized I/O Specifications The card-sized I/O (HR361/HR371) specifications are shown below. The card-sized I/O has 16 input points and 16 output points per card. When the card-sized I/O connector PCB is connected to RIO1, up to six cards can be used, and when connected to RIO2 and RIO3, up to eight cards can be used. The power supply (+24V, +5V) must be supplied from an external source.
CHAPTER 5 CONNECTION OF I/O INTERFACE 5.3 Connection of Card-sized I/O 5.3.
CHAPTER 5 CONNECTION OF I/O INTERFACE 5.3 Connection of Card-sized I/O 5.3.5 Card-sized I/O Input/Output Circuit (1) Input circuit The sink type (HR361) input circuit corresponding to the machine side sink output and the source type (HR371) input circuit corresponding to the machine side source output are shown below. Sink type Source type HR361 HR371 (Machine side) (Machine side) CF30 CF30 +24V 2.2k 2.2k 2.2k 2.
CHAPTER 5 CONNECTION OF I/O INTERFACE 5.3 Connection of Card-sized I/O (3) Output circuit The HR361 output circuit is a sink type (sink output), and the HR371 output circuit is a source type (source output). Sink type Source type (Machine side) (Machine side) HR361 CF30 +24V +24V HR371 CF30 RA RA R PL Control circuit Cont rol circuit R PL GND GND GND CAUTION Do not apply voltages other than those indicated in this manual on the connector. Doing so may lead to destruction or damage.
CHAPTER 5 CONNECTION OF I/O INTERFACE 5.3 Connection of Card-sized I/O 5.3.6 Installation of Card-sized I/O (1) Installation direction The card-sized I/O installation direction is shown below. Install the card-sized I/O with the installation 1 or installation 2 direction. Top Installation 1 Top Installation 2 Bottom Bottom Top (Note) If the card-sized I/O is installed horizontally, the heat will build up, so do not install the card as shown on the left.
CHAPTER 5 CONNECTION OF I/O INTERFACE 5.3 Connection of Card-sized I/O 5.3.7 Card-size Analog I/O Connection The specifications of the card-size analog I/O (HR381/383) are shown in this section. The HR381 has one analog output channel, and the HR383 has four analog input channels and one analog output channel.
CHAPTER 5 CONNECTION OF I/O INTERFACE 5.
CHAPTER 5 CONNECTION OF I/O INTERFACE 5.4 Scan I/O 5.4 Scan I/O 5.4.1 Types of Scan I/O The scan I/O is an input/output card for the machine operation board, and is provided with a digital input/output and scan input/output. The following two types of scan I/O are available. Scan Digital No. of input points No. of output points No. of input points No.
CHAPTER 5 CONNECTION OF I/O INTERFACE 5.4 Scan I/O 5.4.
CHAPTER 5 CONNECTION OF I/O INTERFACE 5.
CHAPTER 5 CONNECTION OF I/O INTERFACE 5.4 Scan I/O 5.4.5 Scan I/O Connection (1) External power supply (DCIN) 24VDC (+) is required for the card operation. Prepare a stabilized power supply that satisfies the following specifications. Output : +24V ±5% Ripple : ±5% (P-P) Max. output current : 2.5A ∗ The output current is the value for when 60mA × 32 points is used. Prepare a power supply that satisfies the total output current of the +24V output.
CHAPTER 5 CONNECTION OF I/O INTERFACE 5.4 Scan I/O (3) Scan input (CF35) An example of the scan output circuit manufactured by the machine manufacturer is shown below. Refer to section 5.4.3 Scan IO connector for the connector pin assignments.
CHAPTER 5 CONNECTION OF I/O INTERFACE 5.4 Scan I/O (4) Scan output (CF35) An example of the scan output circuit manufactured by the machine manufacturer is shown below. Refer to section 2. (2) Pin assignment for the connector pin assignments.
CHAPTER 5 CONNECTION OF I/O INTERFACE 5.4 Scan I/O (5) Digital input (CF31) A sink type input circuit corresponding to the machine side sink output, and a source type input circuit corresponding to the machine side source output are shown below. Sink type Source type HR347 HR357 (Machine side) (Machine side) CF30 CF30 +24V 2.2k 2.2k 2.2k 2.2k GND Control circu it Control circu it GND +24V COM COM GND Input conditions Use the input signal within the following condition ranges.
CHAPTER 5 CONNECTION OF I/O INTERFACE 5.4 Scan I/O (6) Digital output (CF33) The HR347 output circuit is a sink type (sink output), and the HR357 output circuit is a source type (source output). Sink type Source type (Machine side) +24V (Machine side) HR347 +24V CF33 HR357 CF33 RA RA R PL Control circuit Control circuit R PL GND GND GND Output conditions Insulation method Rated load voltage Max. output current Saturation voltage Output delay time Non-insulation DC+24V 60mA/point 1.
CHAPTER 6 CONNECTION OF REMOTE I/O UNIT 6.1 Outline of Remote I/O Unit CHAPTER 6 CONNECTION OF REMOTE I/O UNIT This chapter describes the connection of the remote I/O unit and machine control signals. 6.1 Outline of Remote I/O Unit The following eight types of signals can be input/output from the remote I/O unit (FCUA-DX ) according to the type and No. of contacts. Use serial link connections (MC link B) to connect the unit with the control unit or the communication terminal.
CHAPTER 6 CONNECTION OF REMOTE I/O UNIT 6.2 Names of Each Remote I/O Unit Section 6.2 Names of Each Remote I/O Unit Section FCUA-DX10□ FCUA-DX11□/FCUA-DX12□ FCUA-DX13□ Front view Front view Front view (Front) (Front) (Front) (Bottom view) (Rear) (Bottom view) (Rear) DI-L (machine input signal connector) 2 DS (transfer speed changeover switch) 3 CS (channel No. changeover switch) 4 DO-L (machine output signal connector) (Rear) For changeover of transfer speed.
CHAPTER 6 CONNECTION OF REMOTE I/O UNIT 6.3 Connection of Remote I/O Power 6.3 Connection of Remote I/O Power +24 VDC is required to run the remote I/O unit. Prepare a stabilized power supply that satisfies the following conditions. Output voltage +24V±5% Ripple ±5% (P-P) Max. output current FCUA-DX10 2.4A or more FCUA-DX11 3.8A or more FCUA-DX12 3.8A or more FCUA-DX13 3.4A or more FCUA-DX14 3.
CHAPTER 6 CONNECTION OF REMOTE I/O UNIT 6.4 Outline of Digital Signal Input Circuit 6.4 Outline of Digital Signal Input Circuit The input circuit can be selected from sink type or source type in card units. Input circuit (Machine side) DI-L/DI-R 2.2k 0V 2.2k 0V 2.2k 0V 2.2k 0V 2.2k 0V Control circuit +24VDC A3, B3 COM Sink type (Machine side) DI-L/DI-R +24VDC 2.2k +24VDC 2.2k +24VDC 2.2k +24VDC 2.2k +24VDC 2.
CHAPTER 6 CONNECTION OF REMOTE I/O UNIT 6.4 Outline of Digital Signal Input Circuit Input conditions The input signals must be used within the following condition ranges.
CHAPTER 6 CONNECTION OF REMOTE I/O UNIT 6.5 Outline of Digital Signal Output Circuit 6.5 Outline of Digital Signal Output Circuit The digital signal output circuit uses a sink type (DX4 0, 3 2 1). Use within the specification ranges shown below.
CHAPTER 6 CONNECTION OF REMOTE I/O UNIT 6.6 Outline of Analog Signal Output Circuit 6.6 Outline of Analog Signal Output Circuit The analog signal output circuit can be used only for the FCUA-DX120/DX121/DX140/DX141.
CHAPTER 6 CONNECTION OF REMOTE I/O UNIT 6.7 Outline of Analog Signal Input Circuit 6.7 Outline of Analog Signal Input Circuit The analog signal output circuit can be used only for the FCUA-DX140/DX141. Input circuit 150Ω ADC A0 A0∗ Input conditions Max. input rating ±15V Resolution 10V/2000 (5mV) Precision Within ±25mV AD input sampling time 14.2ms (A10)/42.
CHAPTER 6 CONNECTION OF REMOTE I/O UNIT 6.8 Connection of FCUA-DX10 /13 /14 Unit and Machine Control Signal 6.8 Connection of FCUA-DX10 /13 /14 Type of machine input/output signal and No. of points Unit and Machine Control Signal Input Output 32 points 32 points FCUA- DX10 or FCUA- DX13 or FCUA- DX14 R300 cable/ R301 cable DI-L Machine signal R300 cable/ R301 cable DO-L Machine sign al The single-end connector CN300 (optional, with one end) includes the DI-L and DO-L connectors.
CHAPTER 6 CONNECTION OF REMOTE I/O UNIT 6.8 Connection of FCUA-DX10 /13 /14 Unit and Machine Control Signal FCU A- DX 10 □/ 13 □/ 14□ Machine side control panel, etc. DI-L When using two or more remote I/O units or when connecting to the communication terminal, the signal allocation will dif fer. Refer to the "PLC interface manual" for details.
CHAPTER 6 CONNECTION OF REMOTE I/O UNIT 6.9 Connection of FCUA-DX11 Unit and Machine Control Signal 6.9 Connection of FCUA-DX11 Unit and Machine Control Signal Type of machine input/output signal and No. of points Input Output 64 points 48 points FCUA- DX11 R300 cable/ R301 cable DI-L DI- R Machine signal R300 cable/ R301 cable DO- R DO-L DCIN RIO2 Machine sign al RIO1 The single-end connector CN300 (optional, with one end) includes the DI-L (DI-R) and DO-L (DO-R) connectors.
CHAPTER 6 CONNECTION OF REMOTE I/O UNIT 6.9 Connection of FCUA-DX11 Unit and Machine Control Signal FC U A- DX 1 1□ When using two or more remote I/O units or when connecting to the communication terminal, the signal allocation will diff er. Ref er to the "PLC interface manual" for details. DI-L Machine side control panel, etc.
CHAPTER 6 CONNECTION OF REMOTE I/O UNIT 6.10 Connection of FCUA-DX12 Unit and Machine Control Signal 6.10 Connection of FCUA-DX12 Unit and Machine Control Signal Type of machine input/output signal and No.
CHAPTER 6 CONNECTION OF REMOTE I/O UNIT 6.10 Connection of FCUA-DX12 Unit and Machine Control Signal FC U A - D X 1 2□ When using two or more remote I/O units or when connecting to the communication terminal, the signal allocation will differ. Refer to the "PLC interface manual" for details. Machine side control panel, etc.
CHAPTER 6 CONNECTION OF REMOTE I/O UNIT 6.11 Connection of FCUA-DX13 Unit and Handle 6.11 Connection of FCUA-DX13 Unit and Handle To connect the manual pulse generator, the R041 or R042 cable is connected to "HANDLE". Up to two manual pulse generators can be connected. When manufacturing the R041 or R042 cable, use the connector set CS000 (optional, with two ends). (Refer to the Appendix 11. Cable manufacturing drawing.
CHAPTER 6 CONNECTION OF REMOTE I/O UNIT 6.12 Outline of FCUA-DX13 Unit Pulse Input Circuit 6.12 Outline of FCUA-DX13 Unit Pulse Input Circuit When connecting a device (pulse generator) other than the manual pulse generator to the FCUA-DX13 unit, use within the following specifications. Input/output conditions Input pulse signal format ２ signals of A-phase and B-phase potential difference 90 deg. (Refer to waveform below) Input voltage H level 3.5 V or more, L level 1.0 V or less Max.
CHAPTER 6 CONNECTION OF REMOTE I/O UNIT 6.13 Connection of FCUA-DX14 Unit and Analog Input/Output Signal 6.13 Connection of FCUA-DX14 Unit and Analog Input/Output Signal For the analog input/output signal, the R031 cable is connected to "AI0". Up to four input points and one output point of the analog input/output signal can be connected. When manufacturing the R031, use the connector set CS000 (optional, with two ends). (Refer to the Appendix 2.11. Cable manufacturing drawing.
CHAPTER 6 CONNECTION OF REMOTE I/O UNIT 6.14 Setting of Channel No. when Using Multiple Remote I/O Units 6.14 Setting of Channel No. when Using Multiple Remote I/O Units When the remote I/O unit is connected with serial links (MC link B), multiple units can be used as long as the total No. of occupied channels is within 8 channels. No.
CHAPTER 6 CONNECTION OF REMOTE I/O UNIT 6.15 Cables 6.15 Cables The remote I/O unit cable types include the R300 and R301 cables. One end of the R300 cable is cut, and the R301 cable is used for connections with the terminal block ∗). Both the R300-3M and R301-3M are available. If a cable longer than 3 m is required, use the connector set CN300 or CS301. The R041-3M (for one unit) and R042-3M (for two units) are available for the handle cables.
APPENDIX 1 INSTALLATION DIMENSIONS Appendix 1.1 Control Unit Outline Drawing APPENDIX 1 INSTALLATION DIMENSIONS Appendix 1.
APPENDIX 1 INSTALLATION DIMENSIONS Appendix 1.2 Display Unit Outline Drawing Appendix 1.2 Display Unit Outline Drawing 290 Escutcheon LCD 220 Control unit Menu key 113 Panel cut drawing 220 (display section outline) (4.5) 201 (panel cut dimension) (10) 190±0.3 9 (panel cut dimension) .5 5 Installation plate (welded) Recommended screw M3×0.5×6 A 134±0.3 26 (panel cut dimension) 281 (panel cut dimension) (11) 20 4.5 290 (display section outline) 14.5 134±0.
APPENDIX 1 INSTALLATION DIMENSIONS Appendix 1.3 External Power Supply Unit (PD25) Outline Drawing Appendix 1.
APPENDIX 1 INSTALLATION DIMENSIONS Appendix 1.4 Base I/O Unit Outline Drawing Appendix 1.
APPENDIX 1 INSTALLATION DIMENSIONS Appendix 1.
APPENDIX 1 INSTALLATION DIMENSIONS Appendix 1.5 Remote I/O Unit Outline Drawing Appendix 1.5 Remote I/O Unit Outline Drawing 100 6 40 150 70 W iring allowance 135 Bottom Installation hole 6 2-M5-0.
APPENDIX 1 INSTALLATION DIMENSIONS Appendix 1.6 Card-sized I/O Outline Drawing Appendix 1.6 Card-sized I/O Outline Drawing 8 Use the card corner holder for fixing the card-sized I/O. [Card corner holder] 10 Type: KGCH-20-0 Recommended maker: Kitakawa Kogyo 6.2 15 1.8 5 3.5 6.5 1.5 20 6.5 7.7 5.4 +0 . 1 0 5.5 +0 . 1 0 0. 8 7.1 93 86 0 -0. 2 R 5.5 +0 . 1 0 7 5.
APPENDIX 1 INSTALLATION DIMENSIONS Appendix 1.7 Scan I/O Card Outline Drawing Appendix 1.7 Scan I/O Card Outline Drawing CF35 SCAN2 SCAN1 0 0 20 DIO 0 5OUT ALM1 ALM3 Scan DI/DO:64/64 B 24IN ALM2 ISP FG CS1 CS2 110±0.3 B A 1 1 2 2 3 3 RIO3 CS3 150 1 8 1 DC I N 25 A 4.5φ 1 A 20 A DI:32 CF31 7 1 DO:32 B B 20 20 CF33 7 166±0.3 180 4-C2 ∗ The PCB height (depth) will be approx. 40mm when the connector is inserted, so secure a space more than that when installing.
APPENDIX 1 INSTALLATION DIMENSIONS Appendix 1.8 Manual Pulse Generator (HD60) Outline Drawing Appendix 1.8 Manual Pulse Generator (HD60) Outline Drawing 3-M4 stud bolts L10 3.6 24 16 φ80 ± 1 φ60 ± 0.5 φ60 ± 0.5 12V 0V 8.89 27 ±0.5 A B 7.60 Installation other than M3 x 6 not possible 3 - φ 4.8 cti Uniform φ6 2 0゜ (T e ris ) on +2 0 12 φ77 ± 0.5 Rubber shield t2.0 φ72 ± 0.
APPENDIX 1 INSTALLATION DIMENSIONS Appendix 1.9 Encoder (OSE-1024-3-15-68) Outline Drawing Appendix 1.9 Encoder (OSE-1024-3-15-68) Outline Drawing 68 Detector(1024P/rev) 56 68 φ6 8 -0.009 56 φ5 0 -0.025 Caution plate 4-φ5.4 hole 20 28 2 5 3 19.5 102 33 135 0 -0.11 Encoder side 97F3102E20-29P (or equivalent) Applicable cabel side MS3106A20-29S φ14.3 -0..012 -0. 042 5 1.15 +0.14 0 1.15 .1 3+0 0 φ50 φ16 -0. 006 φ15 -0. 017 -0. 009 -0.025 2 +0.
APPENDIX 1 INSTALLATION DIMENSIONS Appendix 1.10 Floppy Disk Drive Unit Outline Drawing Appendix 1.10 Floppy Disk Drive Unit Outline Drawing FDD unit outline (portable-type) Type : FCU6-FD121-1 CF D 105 FDD 149 (FDD outline) 29 155 FDD unit outline (mounting specifications) 1000 (cable length) Type: FCU6-FD221-1 2-M4 screw 2-φ5 hole Squ are hole 130 30.5 CF D 120 108 15.5 149 (FDD outline) 15 155 30.5 102 1000 (cable length) 120 143.
APPENDIX 1 INSTALLATION DIMENSIONS Appendix 1.11 F Installation Plate Outline Drawing Appendix 1.11 F Installation Plate Outline Drawing 5.5 5.5 65 47.1 ±0.2 42.6 ±0.2 5 Square hole R1 .7 5 12 2- 38 76 The plate thickness is 1.6 mm. Appendix 1.12 External Hard Disk Drive Unit Outline Drawing 42 84 4-M4 screw countersunk 7.5 24 12 ±0.2 2. 5 R 2- 7.
APPENDIX 1 INSTALLATION DIMENSIONS Appendix 1.13 NC Keyboard Outline Drawing Appendix 1.
APPENDIX 1 INSTALLATION DIMENSIONS Appendix 1.14 Grounding Plate and Clamp Fitting Outline Drawings Appendix 1.14 Grounding Plate and Clamp Fitting Outline Drawings The shield wire generally only needs to be grounded to the connector's case frame. However, the effect can be improved by directly grounding to the grounding plate as shown on the right. Install the grounding plate near each unit. Peel part of the cable sheath as shown on the right to expose the shield sheath.
APPENDIX 2 CABLE MANUFACTURING DRAWINGS APPENDIX 2 CABLE MANUFACTURING DRAWINGS Cable type name table No. Appendix No. Cable type 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Appendix 2.1 Appendix 2.2 Appendix 2.3 Appendix 2.4 Appendix 2.5 Appendix 2.6 Appendix 2.6 Appendix 2.6 Appendix 2.7 Appendix 2.7 Appendix 2.7 Appendix 2.8 Appendix 2.8 Appendix 2.9 Appendix 2.10 Appendix 2.11 Appendix 2.
APPENDIX 2 CABLE MANUFACTURING DRAWINGS Cable type name: SH21 cable Usage: Servo amplifier Appendix 2.1 Connector name : SV1, SV2 (CSH21) SV1, SV2 (CSH21) Plug : 10120-6000EL Shell : 10320-3210-000 Recommended maker: Sumitomo 3M Note: Servo amplifier Plug : 10120-6000EL Shell : 10320-3210-000 Recommended maker: Sumitomo 3M Wire material: UL20276 AWG28×10P Recommended maker: Toyokuni Densen Fold the wire material shield over the sheath, and wrap copper foil tape over it.
APPENDIX 2 CABLE MANUFACTURING DRAWINGS Cable type name: FCUA-R211 cable Usage: Remote I/O Appendix 2.3 Connector name : RIO1, RIO2, RIO3 (FCUA-R211) Connector name : (FCUA-R211) RIO1,RIO2,RIO3(FCUA-R211) (F CUA- R21 1) TXRX 1 1 TXRX∗ 2 2 LG 3 3 FG RIO1, RIO2, RIO3 (FCUA-R211) Connector : 1-178288-3 Contact : 1-175218-2 Recommended maker: Japan AMP Wire material: MVVS 3C×0.3SQ (MIC 3C×0.
APPENDIX 2 CABLE MANUFACTURING DRAWINGS Cable type name: F010 cable Usage: I/O interface Appendix 2.
APPENDIX 2 CABLE MANUFACTURING DRAWINGS Cable type name: F020 cable Usage: Manual pulse generator Appendix 2.6 Connector name : HANDLE HANDLE 1HA 1 1HB 2 +12V 10 GND 9 2HA 3 2HB 4 +12V 12 GND 11 3HA 5 3HB 6 +12V 14 GND 13 1ch 2ch Cable name F020 cable 3ch 1ch 2ch 3ch F021 cable F022 cable Note: means channels which are used. FG Crimp terminal: V1.
APPENDIX 2 CABLE MANUFACTURING DRAWINGS Cable type name: F030 cable Usage: RS-232-C Appendix 2.7 Connector name : CH1 Connector name : CF21 or CF22 CF21(CF22) SD1(SD3) RD1(RD3) RS1(RS3) CS1(CS3) DR1(DR3) ER1(ER3) CD3 RI3 GND CH1 2 3 4 5 6 20 8 9 7 2 3 4 5 6 20 8 9 7 FG CF21 or CF22 Connector : CDB-25P Contact : CD-PC-111 Case : HDB-CTH Recommended maker: Hirose Denki F installation plate: Refer to Appendix 1 (F installation plate outline drawing). Note: 1.
APPENDIX 2 CABLE MANUFACTURING DRAWINGS Cable type name: F031 cable Usage: RS-232-C Appendix 2.9 Connector name : CH1 Connector name : CF21 (CF22) Connector name : CH2 CH1 CF21(CF22) SD1(SD3) RD1(RD3) RS1(RS3) CS1(CS3) DR1(DR3) ER1(ER3) CD3 RI3 GND 2 3 4 5 6 20 8 9 7 2 3 4 5 6 20 8 9 7 SD2(SD4) RD2(RD4) RS2(RS4) CS2(CS4) DR2(DR4) ER2(ER4) CD4 RI4 GND 14 16 19 17 21 15 18 22 24 2 3 4 5 6 20 8 9 7 F installation plate: Refer to Appendix 1 (F installation plate outline drawing). Note: 1.
APPENDIX 2 CABLE MANUFACTURING DRAWINGS Cable type name: F040/041 cable Usage: Encoder Appendix 2.
APPENDIX 2 CABLE MANUFACTURING DRAWINGS Cable type name: F060 cable Usage: PC INTERFACE Appendix 2.12 Connector name : CF12 CF12 Connector : DHD-RB26-20AN Recommended maker: DDK Connector name : CF12 Cable name : K/S DHD-RB26-20AN×2 (Recommended maker: DDK) Wire material : UL20528-26×28AWG (7/0.127) Recommended maker: Fujikura Densen CF12 Connector : DHD-RB26-20AN Recommended maker: DDK Cable type name: F070 cable Usage: +24V input Appendix 2.
APPENDIX 2 CABLE MANUFACTURING DRAWINGS Cable type name: F120 cable Usage: Emergency stop Appendix 2.15 Connector name : EMG EMG FG 1 EMG IN 2 COM 3 Connector : 51030-0330 Contact : 50084-8160 Recommended maker: Morex B22-9 EMG IN COM Crimp terminal: V1.25-3 Recommended maker: Japan Solderless Wire material : B-22 (19) U×2SJ-1×9 Recommended maker: Sumitomo Denko Cable type name: F130 cable Usage: Floppy disk drive Appendix 2.
APPENDIX 2 CABLE MANUFACTURING DRAWINGS Cable type name: F170 cable Usage: ON/OFF switch Appendix 2.17 Connector name : CF24 X Connector name : ON/OFF PD25A ON/OFF 1 2 3 4 5 NC P-OFF GND GND P-ON Connector : 1-178288-5 Contact : 1-175218-5 Recommended maker: Japan AMP OFF-1 OFF-2 ON-1 ON-2 Caution Do not use the personal computer built-in type for this cable. Wire material : DPVVSB 3P×0.3SQ Recommended maker: Banto Electric Wire Cable type name: F171 cable Usage: ON/OFF switch Appendix 2.
APPENDIX 2 CABLE MANUFACTURING DRAWINGS Cable type name: ENC-SP1 cable Usage: Spindle amplifier Connector name : ENC1 (ENC2) Appendix 2.
APPENDIX 3 EMC INSTALLATION GUIDELINES 1. Introduction APPENDIX 3 EMC INSTALLATION GUIDELINES This section is an excerpt of the "EMC Installation Guidelines BNP-B2230". Only the pages related to the M600 Series are given. Refer to the "EMC Installation Guidelines [BNP-B8582-45]" for details on the drive section (servo amplifier/spindle amplifier). 1. Introduction EMC Instructions became mandatory as of January 1, 1996.
APPENDIX 3 EMC INSTALLATION GUIDELINES 2. EMC Instructions 2. EMC Instructions The EMC Instructions largely regulate the following two items. • Emission • Immunity Capacity to prevent output of obstructive noise that adversely affects external devices. Capacity to not malfunction due to obstructive noise from external source. The details of each level are classified below in Table 1. It is assumed that the Standards and test details required for a machine tool are the same as these.
APPENDIX 3 EMC INSTALLATION GUIDELINES 3. EMC Measures 3. EMC Measures The main items relating to EMC measures include the following. (1) (2) (3) (4) (5) Store the device in an electrically sealed metal panel. Ground all conductors that are floating electrically. Decrease the impedance. Increase the distance between the power cable and signal wire. Shield the cables wired outside of the panel. Install a noise filter. Take care to the following items to suppress the noise radiated outside of the panel.
APPENDIX 3 EMC INSTALLATION GUIDELINES 4. Panel Structure 4. Panel Structure The design of the panel is a very important factor for the EMC measures, so take the following measures into consideration. 4.1 Measures for Control Panel Body (1) Use metal for all members configuring the panel. (2) When joining the top plate and side plates, etc., treat the welded or contacting sections so that the impedance is reduced, and then fix with screws. Joining clearance: approx.
APPENDIX 3 EMC INSTALLATION GUIDELINES 4. Panel Structure 4.2 Measures for Door (1) Use metal for all members configuring the door. (2) When joining the door, use a gasket to lower the impedance of the contacting sections, or use a structure with a large contact area as shown below.
APPENDIX 3 EMC INSTALLATION GUIDELINES 4. Panel Structure 4.3 Measures for Power Supply Shield the power supply section and insert a filter to prevent the noise from flowing in or out. Device Device Radiated noise Radiated noise Conductive noise ＮＦ Noise filter Flow out AC input Conductive noise Partition plate ＮＦ AC input Noise filter • The conductive noise can be suppressed just by inserting a noise filter, but the radiated noise will flow out.
APPENDIX 3 EMC INSTALLATION GUIDELINES 5. Measures for Wiring in Panel 5. Measures for Wiring in Panel Cables act as antennas to propagate unnecessary noise, and thus must be appropriately shielded and treated. The following measures must be sufficiently considered for the cables (SH21/F010/FCUA-R211) that carry out high-speed communication. 5.1 Precautions for Wiring in Panel (1) If the cables are led unnecessary in the panel, they will be contaminated by noise.
APPENDIX 3 EMC INSTALLATION GUIDELINES 5. Measures for Wiring in Panel 5.
APPENDIX 3 EMC INSTALLATION GUIDELINES 5.
APPENDIX 3 EMC INSTALLATION GUIDELINES 5. Measures for Wiring in Panel 5.3 Shield Treatment of Cables Use shielded cables for the cables wired outside the panel in the MELDAS600/64 Series. Use a shield clamp (refer to section 6.1) within 10cm of the lead-out port from the panel. (1) I/O interface cable [F010 cable] Operation panel Control panel Shield clamp Base I/O unit NC unit F010 cable • Always use the shield clamp on both ends of the connected units.
APPENDIX 3 EMC INSTALLATION GUIDELINES 5. Measures for Wiring in Panel (3) Remote I/O cable [FCUA-R211 cable] Shield clamp Control panel Operation panel Base I/O unit Remote I/O unit FCUA-R2 11 cable Fer rite cor e • Use a shield clamp within 10cm from the panel's inlet/outlet. • Install a ferrite core on both ends of the connected units. CAUTION • The shield clamp is not required if the control unit and base I/O unit are wired in the same panel.
APPENDIX 3 EMC INSTALLATION GUIDELINES 6. Parts for EMC Measures 6. Parts for EMC Measures 6.1 Shield Clamp Fitting The ground can be directly connected to the grounding plate to increase the effect. Install the grounding plate near the outlet (within 10cm) of each panel, and press against the grounding plate with the clamp fitting. If the cables are thin, several can be bundled and clamped together.
APPENDIX 3 EMC INSTALLATION GUIDELINES 6. Parts for EMC Measures 6.2 Ferrite Core The ferrite core is mounted integrally with the plastic case. This can be installed with one touch without cutting the interface cable or power supply cable. This ferrite core is effective against common mode noise, allowing measures against noise without affecting the quality of the signal. Recommended ferrite core TDK ZCAT Series Shape and dimensions ZCAT type ZCAT-A type Fig. 1 ZCAT-B type Fig. 2 Fig.
APPENDIX 3 EMC INSTALLATION GUIDELINES 6. Parts for EMC Measures 6.3 Surge Protector (1) Surge absorber Make sure that surge does not directly enter the AC line of the general-purpose stabilized power supply (prepared by user) supplied to the control unit and DIO. The following product or equivalent is recommended for the surge killer. 1) Part name : RAV-781BYZ-2 Manufacturer : Okaya Denki Sangyo Circuit Max.
APPENDIX 3 EMC INSTALLATION GUIDELINES 6. Parts for EMC Measures 2) Part name : RAV-781BXZ-4 Manufacturer : Okaya Denki Sangyo Circuit Max. tolerable Clamp voltage voltage circuit voltage V±10% 50/60Hz Vrms 250V 3φ 300V 700V Surge resist-ance level 8/20µSec 2500A Outline drawing Surge with-stand voltage 1.2/50µSec 2kV Static capacity Working temperature range 75pF −20 ~ +70°C (1) Black (2) Black (3) Black Green 28.5±1 5.5±1 11±1 Circuit drawing 28±1 4.5±0.
APPENDIX 3 EMC INSTALLATION GUIDELINES 6. Parts for EMC Measures (2) Surge absorber installation method Transformer No-fuse breaker NC control section Other device (power supply for panel, etc.) Earth leakage From power breaker for supply panel Control panel (relay panel, etc.) No-fuse breaker Reactor MCC Input 200/ 230VAC NC control section Ａ Other device (power supply for panel, etc.
APPENDIX 3 EMC INSTALLATION GUIDELINES 6. Parts for EMC Measures 6.4 Selection of Stabilized Power Supply Consider the following characteristics when selecting the stabilized power supply. Use a power supply that complies with CE Marking or that follows the safety standards given below. Stabilized power supply selection items Item Symbol Voltage fluctuation Output fluctuation Ripple noise % ±5max. ±5% or less of 24VDC output mV 120max. ±5% or less of 24VDC output mV 500max. A −− ms 20min.
Revision History Revision Date of revision Revision details ＊ 97/03 First edition was issued. A 97/04 Mistakes were corrected. B 97/05 Mistakes were corrected. C 99/01 Mistakes were corrected. D 01/9/17 Design of the cover and the back cover were changed. MODEL, MODEL CODE, and Manual No. were added on the back cover.
