Installation Manual !8 "3 /* /( .
WARNING This equipment is similar to other gate or door equipment and meets or exceeds Underwriters Laboratory Standard 325 (UL 325). However, gate equipment has hazards associated with its use and therefore by installing this product the installer and user accept full responsibility for following and noting the installation and safety instructions. Failure to follow installation and safety instructions can result in hazards developing due to improper assembly.
Table of Contents PLEASE READ THIS FIRST............................................................................................................... ii IMPORTANT SAFETY INFORMATION......................................................................................... iii TECHNICAL SPECIFICATIONS....................................................................................................... x BEFORE YOU BEGIN.........................................................................................
PLEASE READ THIS FIRST Thank you for purchasing a Mighty Mule Gate Opener— GTO's "do-it-yourself" automatic gate opener! When correctly installed and properly used, your Mighty Mule Gate Opener will give you many years of reliable service. Please read the following information and watch the enclosed DVD video to ensure you have the correct system for your particular needs. Furthermore, this manual and the DVD video will enable you to properly install your Mighty Mule Gate Opener.
IMPORTANT SAFETY INSTRUCTIONS Because automatic gate openers produce high levels of force, consumers need to know the potential hazards associated with improperly designed, installed, and maintained automated gate opener systems. Keep in mind that the gate opener is just one component of the total gate operating system. Each component must work in unison to provide the consumer with convenience, security, and safety. be completely exhaustive in nature.
IMPORTANT SAFETY INSTRUCTIONS For the Consumer WARNING: To reduce the risk of injury or death: 2. Make sure the gate has been properly installed and swings freely in both directions. Repair or replace all worn or damaged gate hardware prior to installation. A freely moving gate will require less force to operate and will enhance the performance of the opener and safety devices used with the system 1. READ AND FOLLOW ALL INSTRUCTIONS.
IMPORTANT SAFETY INSTRUCTIONS For the Consumer Entrapment Zones for a proper Pull-To-Open installation: Zone 1 – leading edge of the gate and the fence post. Zone 2 – between the gate and the gate post. Zone 3 – the path of the gate. Zone 4 – t he space between the gate in the open position and any object such as a wall, fence, tree, etc. Zone 5 – pinch points between the opener and gate. II.
IMPORTANT SAFETY INSTRUCTIONS For the Consumer III. After Installation 1. Attach the warning signs (included) to each side of the gate to alert the public of automatic gate operation. It is your responsibility to post warning signs on both sides of your gate. If any of these signs or warning decals becomes damaged, illegible, or missing, replace them immediately. Contact GTO for free replacements. 2. The gate is automatic and could move at any time, posing serious risk of entrapment.
IMPORTANT SAFETY INSTRUCTIONS Secondary Means of Protection Against Entrapment As specified by Gate Operator Safety Standard, UL 325 (30A.1.1), automatic gate operators shall have an inherent entrapment sensing system, and shall have provisions for, or be supplied with, at least one independent secondary means to protect against entrapment. The Mighty Mule 200 utilizes Type A, an inherent (i.e., built-in) entrapment sensing system as the primary type of entrapment protection.
IMPORTANT SAFETY INFORMATION Required Safety Precautions for Gates Install Warning Signs Warning signs alert people of automatic gate operation and are required when installing the Mighty Mule 200 Automatic Gate Operator. Furthermore, a walk-through gate must be installed if pedestrian traffic is expected near the vehicular gate. We recommend using a Pedestrian Gate Lock. Call the GTO Sales Department at 800-543-4283 for controlled access.
IMPORTANT SAFETY INFORMATION Required Safety Precautions for Gates GTO DC SWING SERIES Conforms to UL325 5th Edition Standards 9901178 Serial No. xxxxxx MM200-0000000 Gates That Open, LLC - Tallahassee, Florida USA Product identification label (1) installed under rear mount on arm.
Technical Specifications Mighty Mule 200 Gate Opener DRIVE • Low friction screw drive (linear actuator) rated for -5 ºF to +160 ºF (-20 ºC to +71 ºC). • Powered by a 12 V motor with integral gear reducer. Motor speed reduced to 260 rpm. • Maximum opening arc of 110º. Approximate opening time (90º): 18 seconds, depending on weight of gate. POWER • The system is powered by a 12 Vdc automotive or marine battery. • Battery charge is maintained by GTO transformer or optional GTO Solar Panels.
Before You Begin POWERING OPTIONS 1. Determine Charging Option for Battery: Transformer OR Solar NEVER USE TRANSFORMER AND SOLAR PANEL(S) AT THE SAME TIME. It will damage the control board. IMPORTANT: • The Mighty Mule 200 is designed and intended for use with a 12 Volt automotive or marine type battery. The battery must be placed inside a weatherproof case and located within 6 feet of the opener arm. The 8 foot harness supplied connects the battery to the opener arm.
Before You Begin Check Existing Gate Size and Material • Gate size: Up to 12 feet or up to 300 lbs—See chart on page x. • Type of gate material: Vinyl, aluminum, chain link, farm tube, wrought iron, wood (not recommended for solid surface gates). IMPORTANT: Check for Proper Gate Installation • The gate must be plumb, level, and swing freely on its hinges. • The gate must move throughout its arc without binding or dragging on the ground. • Wheels must NOT be attached to the gate.
Before You Begin Items Included C E IN G Transformer ra icl er t a te es at ny e en o ga tim tr nly an . t e e. ce Ped or . e st ri an s ! Installation Video In st all ati on O ve rv ie w fo r th e. . D Warning Sign M ov in 1. In g G KE ju a 2. E D PC ry te pl o n LE 3. A ay ot O Ca R! Th in al r n G g lo a m is D C us ga ate w c te ea a t u te ar hil ma se is y e dr th us a fo a.
Before You Begin Tools Needed 3/8” Bit Drill Center Punch Pen 5/16” Bit Pliers Hack Saw Hammer 1/2” wrench Flat Head Screwdriver 9/16” wrench Philips Head Screwdriver Level Adjustable Wrench Clamps Wire Stripper Small Flat Head Tape Measure Items Not Included • 12 Volt automotive or marine battery and a weather proof case.
GATE OPERATOR INSTALLATION 2 1 X V Q B M H X I S Y F Q Assemble post bracket parts. Attach opener to gate and post bracket and secure with required hardware. 3 Reinforcement and Gate Bracket Mounting !W AR NIN G Gate Bracket Gate Bracket Muffler Clamp (not supplied) Mov ing InjuGate ry O Can KEE P CLE r D Caus 2. AR! Do eath e Gat not 1. pla 3. e ma y in allow y mo gat chil ve Thi e are dre at s a. n to ope any mu gate tim st use is for rate e.
GATE OPERATOR INSTALLATION 7 1 6 !W AR G ing InjuGate 1. ry O Can KEE P CLE r D Caus 2. AR! Do eath e Gat not pla e ma allo 3. U 2 NIN Mov y in w y mo gat chil ve Thi e are dre at s a. n to ope any mu gate tim st use is for rate e. a sep veh gat e or ara icles onl te ent y. ran Pedestr ce. ian s O 1 Z OPEN gate and reattach opener with clevis pin. Check for level. Clamp securely. 8 6 3 Secure post pivot bracket to post bracket when clearance is OK (Step 5) in both open and closed positions.
GATE OPERATOR INSTALLATION 12 6 1 13 2 1 Y !W 2 AR NIN G Mov S 1. 2. 3. ing InjuGate ry O Can r D Caus eath e KEE P CLE AR! Do Gat not pla e ma y in allow y mo gat chil ve Thi e are dre at s a. n to ope any mu gate tim st use is for rate e. a sep veh gat e or ara icles onl te ent y. ran Pedestr ce. ian s 1 T 2 Attach gate bracket assembly to gate cross support. Attach and secure opener assembly to brackets. 14 3 15 !W AR NIN G Mov ing InjuGate 1. ry O Can KEE P CLE r D Caus 2.
CONTROL BOX & BATTERY INSTALLATION 2 1 !W A !W A RN RN IN G IN G Mo Mo vin g Ga Injury te Ca KEEP Or n Ca CLEA 2. Death use Do R! Gate not 1. 2. 1. 3. 3. play allow may in gate child move This area. ren at to opera any mustgate time. use is for te gate a sepavehic or rate les only. entra Pede nce. strian s Mount control box on piece of treated plywood then attach it to post or fence using screws.
TRANSFORMER WIRING INSTALLATION 2 1 E CLOS TO AU TIME L STAL E RC FO 120 C7 C15 R20 MA X OF ED1 US STAT 1 COM + LOCK LOCK 1 D14 D13 D16 AVR-ISP D1 VAR3 VAR4 K1 VAR6 K2 VAR3 T WH ON GRN K M_BL D M_RE VAR2 XC FL ee , Rev. ha ss 200 Ta lla PGOK Inc. GTO BATT- OFF OFF POSITION Strip 1/2” off 2 wires and twist ends. Attach wires to transformer screw terminals. 3 NOTE: Set Control Panel to the OFF Position. Remove control panel cover by unscrewing center cover fastener.
SOLAR PANEL INSTALLATION 2 1 E CLOS TO AU TIME L STAL E RC FO 120 1 MA X ED1 US STAT D14 C2 VAR D1 AVR-ISP CHGR COM PF1 VAR3 TY SAFE VAR4 K1 VAR6 K2 VAR3 COM + LOCK LOCK T WH ON GRN K M_BL D M_RE ANT SHLD SG1 VAR5 06 EXIT E CYCL EDGE OF MIN IC4 D13 D16 D15 CHGR S9.8874 C7 C15 R20 ER POW LED3 F VAR2 XC FL ee , Rev. ha ss 200 Ta lla PGOK Inc.
S9.8874 SETTING PERSONAL TRANSMITTER CODE All GTO transmitters are set to a standard code at the factory and are ready to operate your gate opener. For your safety and security, however, we strongly recommend that you replace the factory setting with your own personal code. Follow the directions below: 1 2 1 Remove back cover of the transmitter. 3 2 3 4 5 6 7 8 9 Flip transmitter over. Use small screwdriver to move switches to random positions.
SETTING CLOSED LIMIT POSITION 2 1 SE CLO TO AU TIME L STAL E RC FO 120 TUS STA LE CYC E EDG COM K+ LOC KLOC D13 D16 VAR3 VAR4 SHLD K1 K2 VAR6 VAR3 ANT SG1 VAR5 06 TY EXIT PF1 COM SAFE C2 D1 AVR-ISP VAR1 R CHG D15 CHG D14 ER POW R LED3 OFF ED1 MIN IC4 S9.8874 MAX C7 C15 R20 WHT ON GRN LK M_B ED M_R XC e, Rev. sse 0 aha K20 PGO .
SETTING STALL FORCE & AUTO CLOSE TIME IMPORTANT: For safety reasons the obstructions setting or Stall Force on the Mighty Mule control board comes from the factory set at MIN (minimum). In many installations this setting will need to be adjusted to overcome the weight and size of the gate. ALWAYS KEEP SAFETY AT THE TOP OF YOUR LIST WHEN ADJUSTING OR SERVICING YOUR AUTOMATIC GATE OPENER 2 1 STALL FORCE E CLOS TO AU TIME L STAL E RC FO K2 T WH ON GRN Rev. ha ss 200 Ta lla PGOK Inc.
CONNECTING SAFETY DEVICES Although GTO strongly recommends the use of additional safety devices, we do not endorse any specific brand names. Only use products that are certified and listed to be in compliance with any applicable UL standards (Underwriters Laboratories) and national and regional safety codes. Call GTO Sales at 1-800-543-4283 for information on compatible products for your specific application.
CONTROL BOARD CONNECTIONS CHARGE POWER INPUTS NOTE: • All accessory inputs are dry-contact, normally open, inputs. DO NOT apply external voltage sources to these inputs. • All accessory inputs are connected with respect to COMMON terminal. 1 CHGR: Power Input Terminals: • Input terminals for transformer or solar panel. 2 CHGR: Power Input Terminals: • Input terminals for transformer or solar panel.
M_BLK M_RED GRN VAR3 VAR6 VAR5 VAR4 CHGR CHGR COM SAFETY EXIT CYCLE EDGE COM LOCK+ LOCK - LED3 POWER VAR1 VAR3 CONNECTING ACCESSORIES 1 2 3 4 5 6 7 8 9 10 10 9 GTO Lock 7 8 Edge Sensor 3 4 6 8 Mighty Mule Push Button Control 1 4 GHI 7 PRS 2 DEF 5 6 JKL 8 TUV 0 Blue 5 Black 8 Red + Yellow Shield 3 ABC GTO Photo Beams - MNO 9 WXY 3 6 Mighty Mule Keypad Mighty Mule Vehicle Sensor Refer to Vehicle Sensor manual for additional information if needed.
MAINTENANCE • On all gates weighing 250 lb. or more, routinely grease the ball bearing hinges at least 4 times a year; more frequently if the gates are near a coastal area. • Apply silicone spray to a soft, dry cloth and clean the push/pull tube at least once a month. TROUBLESHOOTING GUIDE If your gate opener does not function properly after it is installed, use this guide before calling the GTO Service Department.
Visual Feedback Symptom Diagnosis Check: Power (green) ON AC or Solar Power Present Normal Operation Power (green) OFF No AC or Solar Power Transformer: • Breaker or GFI • Power at AC outlet. • Output of Transformer. • Voltage on wire at 18 VAC Input Solar: • Solar Panel Wires Reversed • Weather • Solar Panel Placement • Output of Solar Panel • Voltage on wire at Solar Input 14 rev 07.25.
REPAIR SERVICE If your Mighty Mule Gate Opener is not operating properly, please follow the steps below: 1. First use the procedures found in the Maintenance & Troubleshooting Guide (see page 13). 2. For 24 hour 7 days a week trouble shooting and support online go to our TECH WIZARD site at... support.gtoinc.com/Support/TroubleShooter. aspx 3. If you are unable to solve the problem, call the GTO Service Department at (800) 543-1236, or (850) 575-4144.
Conversion Chart VOLTAGE READINGS 18 Vac Transformer__________________________18.0 to 22.0 Vac 5 W Solar panel (single)______________________18.0 to 22.0 Vdc measure voltage at panel and control box. 12 V Battery_________________________________12.0 to 13.5 Vdc Charging circuit _____________________________12.0 to 14.8 Vdc measure voltage with battery connected Converting Metric Units to English Equivalents When You Know Multiply By To Find Symbol centimeters meters kilograms 0.3937 3.2808 2.
® E-Z GATE OPENERS ACCESSORIES Accessories are Available From Your Retail Store Solar Panel (FM121) The Solar Panel is a 5 watt solar powered battery charger for use with the Mighty Mule 200 gate operator systems. Particularly suited for remote installations, each Solar Panel comes with tubular steel support, mounting clips, wire connectors, and 10 ft. of low voltage wire (see Low Voltage Wire for additional wire).
Accessories are Available From Your Retail Store (con't) DV 9V AC 3 CE SS 1-8 CO 00 NT -54 RO 3-4L SY 28 ST EM S Ans wer Per Grant mis sio n Key Ba pad tt Low POW ER Wireless Entry Intercom / Keypad (FM136) Allows owner to screen guest at the gate before allowing access to the property. Keypad also allows owner to give up to 25 programmable entry codes to family, friends or approved delivery personnel. Codes can be permanent of temporary. Up to 500 feet reception.
Notes NOTES
® E-Z GATE OPENERS 3121 Hartsfield Road • Tallahassee, Florida, USA 32303 Telephone GTO Sales: 1-800-543-GATE (4283) or (850) 575-0176 • Fax (850) 575-8912 or GTO Technical Service: 1-800-543-1236 or (850) 575-4144 • Fax (850)575-8950 www.mightymule.
