User Instructions Part 1

ManualsBrandsMertik Maxitrol ManualsElectronicsHandset of remote electronic ignition and control system for gas applications

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GV60 Remote Electronic Ignition and Control System

8-SYMBOL ......................................................................................... 19

Setting Celsius or Fahrenheit .............................................................. 19

Setting the Time .................................................................................. 19

Modes of Operation ............................................................................. 19

Manual Mode ....................................................................................... 20

Thermostatic Mode .............................................................................. 21

Countdown Timer ................................................................................ 21

Program Mode ..................................................................................... 21

Random Flame ..................................................................................... 22

Auxiliary Feature .................................................................................. 22

Child Proof ........................................................................................... 22

10-SYMBOL ....................................................................................... 23

Setting Celsius or Fahrenheit .............................................................. 23

Setting the Time .................................................................................. 23

Modes of Operation ............................................................................. 23

Manual Mode ....................................................................................... 24

Thermostatic Mode .............................................................................. 25

Countdown Timer ................................................................................ 25

Program Mode ..................................................................................... 25

Circulating Fan Operation ................................................................... 26

Light/Dimmer Operation ...................................................................... 26

Random Flame ..................................................................................... 26

Auxiliary Feature .................................................................................. 26

Child Proof ........................................................................................... 26

TOUCH PAD / WALL SWITCH ............................................................ 27

SWITCH PANEL .................................................................................. 27

Manual Operation ................................................................................ 28

To Turn off Gas to Appliance ............................................................... 28

Automatic Turn Down .......................................................................... 28

Automatic Shut Off .............................................................................. 28

INSTALLATION INSTRUCTIONS

Application ............................................................................................. 3

Components .......................................................................................... 3

Technical Specifications ........................................................................ 4

Gas Connections ................................................................................... 5

Perform Gas Leak Test ......................................................................... 6

Wiring Connections ............................................................................... 6

Gas Control Knob Settings .................................................................. 11

Adjustment ........................................................................................... 11

Final Check .......................................................................................... 12

OPERATING INSTRUCTIONS

General Notes ..................................................................................... 13

Setting the Electronic Code ................................................................. 13

4-SYMBOL ......................................................................................... 14

Setting Celsius or Fahrenheit .............................................................. 14

Setting the Time .................................................................................. 14

Manual Mode ....................................................................................... 14

Countdown Timer ................................................................................ 15

Child Proof ........................................................................................... 15

6-SYMBOL ......................................................................................... 16

Setting Celsius or Fahrenheit .............................................................. 16

Setting the Time .................................................................................. 16

Modes of Operation ............................................................................. 16

Manual Mode ....................................................................................... 17

Thermostatic Mode .............................................................................. 17

Countdown Timer ................................................................................ 18

Program Mode ..................................................................................... 18

Child Proof ........................................................................................... 18

CONTENTS

INSTALLATION AND OPERATING INSTRUCTIONS FOR OEM USE ONLY

Draft November 4, 2013

Summary of content (15 pages)

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R R Draft November 4, 2013 GV60 Remote Electronic Ignition and Control System INSTALLATION AND OPERATING INSTRUCTIONS FOR OEM USE ONLY CONTENTS INSTALLATION INSTRUCTIONS Application ............................................................................................. 3 Components .......................................................................................... 3 Technical Specifications ........................................................................ 4 Gas Connections .........
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IMPORTANT SAFETY INFORMATION FOR OEM USE ONLY IMPORTANT SAFETY INFORMATION Read these instructions carefully and completely before installing or operating. Failure to follow them could result in a ﬁre or explosion causing property damage, personal injury, or loss of life. Service and installation must be performed by a trained/experienced service technician. WHAT TO DO IF YOU SMELL GAS ▪ Do NOT operate any appliance. ▪ Do NOT touch any electrical switch; do NOT use any phone in your building.
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INSTALLATION INSTRUCTIONS FOR OEM USE ONLY INSTALLATION INSTRUCTIONS APPLICATION GV60 is a battery-powered electronic remote ignition and control system for gas appliances with pilot burners and ODS systems. COMPONENTS 4-symbol Handset 6-symbol Handset 8-symbol Handset 10-symbol Handset Figure 1: Handsets Switch Panel with cable G6R-SPN-... Wall Switch US G6R-ZWSN..-... Wall Switch EU G6R-ZWSE-... Touch Pad G6R-TPN-... Cable Touch Pad G6R-CWSN-...
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INSTALLATION INSTRUCTIONS APPROVALS CSA: Multifunctional gas control according to ANSI Z21.78 6.20 and ANSI Z21.20 6.20 for U.S. & Canada CE: Gas Appliances Directive 90/396/EEC and EN 298-2003, DIN EN 126 FUELS CSA: Suitable for natural, manufactured, mixed gases, liqueﬁed petroleum gases, and LP gas-air mixtures. CE: Suitable for use with gases of EN 437 gas family 1, 2 and 3. PRESSURE DROP/CAPACITY CSA: 1” w.c.
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INSTALLATION INSTRUCTIONS FOR OEM USE ONLY Read these instructions carefully. Failure to follow them could result in a ﬁre or explosion causing property damage, personal injury, or loss of life. The product must be installed and operated according to all codes and local regulations. It is the appliance manufacturer’s responsibility to determine GV60’s suitability for a speciﬁc application. Do NOT remove screws from the gas valve.
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INSTALLATION INSTRUCTIONS Connection Pilot Gas (Tubing Connections) 1. Do not use pipe joint compound or Teﬂon®/PTFE tape. 2. Slip ﬁtting over tubing. 3. Insert pilot tubing into pilot outlet until it bottoms. Turn ﬁtting ﬁnger tight. 4. Turn with a wrench until you shear off the ferrule. Turn an additional ¾ turn to make a gastight seal. 5. Connect other end of tubing to pilot burner. FOR OEM USE ONLY ▪ Tighten interrupter block into valve ¼ turn beyond ﬁnger tight (2...3 Nm).
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Interrupter Block Ignition Cable Pilot Burner Receiver B6R-R9(8)A... or B6R-R9(8)U... or B6R-R9(8)K... GV60 Valve The receivers B6R-R9(8)U and B6R-9(8)K have main burner supervision (2nd thermocouple option). For safety, this option is programmed so that it cannot be used without the second thermocouple installed and vice versa.
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/ 28 Not for LED and not for energy saving lamp. The appliance manufacturer must test levels with fan. Levels may vary with fan characteristics. 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 G6R-BU(E)MV2 G6R-BU(E)SV2 ELECTRIC SHOCK HAZARD ▪ Read these instructions carefully. Failure to follow them could result in property damage, personal injury, or loss of life. ▪ This control must be electrically wired and operated in accordance with all codes and local regulations.
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2nd thermocouple Main Burner insulated non-insulated GV60 valve Cable for 2nd thermocouple (insulated) G60-ZCTCR / 2000 or G60-ZCTC / 2000 Installation steps 1. Remove cable G60-ZCTC/2000 and replace with cable G60-ZCTCR/2000. 2. Insert the Molex crimp terminal into the open connector hole of the plug. Listen for a "click". 3. Insert the insulated receptacle into the insulated 2nd thermocouple terminal. 4. Insert the plug connector into the receiver (see ﬁgure 2).
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/ 28 Relay with Cable G6R-CL... (50 V/ 0.6 A) G6R-CPB (240 V/5 A) For cable G6R- CDB strain relief required, min. 30 N (to be mounted by installer) G6R-CDB (240 V/5 A) Relay with Cable G6R-CD... (50 V/ 0.6 A) Ignition Cable Interrupter Block © 2013 Mertik Maxitrol GmbH & Co. KG, All Rights Reserved. GV60 Valve Receiver B6R-R9(8)K... with handset L6R-H8,9TV4 Power Flue Control The B6R activates and deactivates an external electronic control (not available from Mertik Maxitrol).
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INSTALLATION INSTRUCTIONS FOR OEM USE ONLY GAS CONTROL KNOB SETTINGS ⅜ to ½ in. Gas control knobs function as follows (see ﬁgure 15): KNOB POSITION Main valve OFF Main valve ON MANUAL knob MAN MANUAL knob ON FUNCTION Prevents main gas ﬂow through valve. Permits main gas ﬂow through valve if the pilot is lit and thermocouple is generating sufﬁcient power. Allows the pilot to be manually ignited and prevents main gas ﬂow. Allows for automatic ignition.
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INSTALLATION INSTRUCTIONS FOR OEM USE ONLY FINAL CHECK Conversion Plug Observe several complete ON/OFF cycles to ensure proper operation. During these cycles the electronics will determine the optimum ignition sequence timing. 1. STOP! Read the safety information included before proceeding. 2. Turn main valve knob to the OFF, full clockwise position. 3. Place ON/OFF switch (if equipped) to the O (OFF position). 4. Wait a minimum of ﬁve (5) minutes to clear out any gas.
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OPERATING INSTRUCTIONS FOR OEM USE ONLY OPERATING INSTRUCTIONS GENERAL NOTES NOTICE Wiring of valve and receiver must be completed before starting ignition. Failure to do so could damage the electronics. Batteries – Handset ▪ Low battery indicator on handsets. Batteries – Receiver ▪ Low battery indication: frequent beeps for 3 seconds when motor turns. ▪ An AC Mains Adapter may be used instead of batteries.
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OPERATING INSTRUCTIONS FOR OEM USE ONLY 4-SYMBOL Child Proof Time Signal Indicator Battery Status AM PM Countdown Timer °F or °C Temperature Figure 20: 4-symbol Display SETTING CELSIUS OR FAHRENHEIT AM PM To change between °C and °F, press and buttons simultaneously. NOTE: Choosing °F results in a 12 hour clock. Choosing °C results in a 24 hour clock. ON OFF 1 2 MANUAL MODE (HANDSET) NOTICE BEFORE OPERATING 1.
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OPERATING INSTRUCTIONS FOR OEM USE ONLY AM PM Handset ▪ Press button to turn off. AM PM NOTE: There is a 5 sec delay before the next ignition is possible. ON OFF 1 2 ON OFF 1 2 OFF: Press button, hourglass and countdown time disappear. FLAME HEIGHT ADJUSTMENT AM PM ON OFF 1 2 Handset ▪ To increase ﬂame height press and hold button. ▪ To decrease ﬂame press and hold button. ▪ To set ﬁre to pilot press and hold button. NOTE: At end of countdown time period, the ﬁre turns OFF.