INSTALLATION GUIDE SEALED PELLET STOVE AMY Air Instructions in English EN
TABLE OF CONTENTS TABLE OF CONTENTS................................................................................................... II INTRODUCTION...........................................................................................................1 1-WARNINGS AND WARRANTY CONDITIONS..................................................................2 2-INSTALLATION..........................................................................................................
INTRODUCTION Dear Customer, Our products are designed and manufactured in compliance with European reference regulations for construction products (EN13240 wood-burning stoves, EN14785 pellet-burning appliances, EN13229 fireplaces/wood-burning inserts, EN 12815 wood-burning range cookers), with high quality materials and extensive experience in the transformation processes.
1-WARNINGS AND WARRANTY CONDITIONS SAFETY PRECAUTIONS • Installation, electrical connection, function test and maintenance must only be carried out by authorised and qualified personnel. • Install the product in accordance with all local and national legislation and regulations in force in the region or state. • Only use the fuel recommended by the manufacturer. The product must not be used as an incinerator.
1-WARNINGS AND WARRANTY CONDITIONS • Do not put linen on the product to dry. Any drying racks or the like must be kept at a safe distance from the product. Fire hazard. • All liability for improper use of the product is entirely borne by the user and relieves the Manufacturer from any civil and criminal liability. • Any type of tampering or unauthorised replacement with non-original spare parts could be hazardous for the operator’s safety and relieves the company from any civil and criminal liability.
1-WARNINGS AND WARRANTY CONDITIONS • • • • • • • • • 4 exposed to weathering. It is recommended not to remove the feet that support the product in order to guarantee adequate insulation, especially if the flooring is made of flammable materials. In the event of a malfunction of the ignition system, do not force it to light by using flammable materials. Special maintenance must only be performed by authorised and qualified personnel.
1-WARNINGS AND WARRANTY CONDITIONS INFORMATION: Please contact the retailer or qualified personnel authorised by the company to resolve a problem. • You must only use the fuel specified by the manufacturer. • When the product is switched on for the first time it is normal for it to emit smoke due to the paint heating for the first time. Therefore make sure the room in which it is installed is well ventilated. • Check and clean the smoke outlet pipes regularly (chimney fitting).
1-WARNINGS AND WARRANTY CONDITIONS EXCLUSIONS The warranty does not cover malfunctions and/or damage to the appliance that arise due to the following causes: • Damage caused during transportation and/or handling • all parts that develop faults due to negligence or improper use, incorrect maintenance, installation that does not comply with the manufacturer’s instructions (always refer to the installation guide provided with the appliance) • incorrect sizing with regard to the use or faults in the installati
1-WARNINGS AND WARRANTY CONDITIONS SPARE PARTS In the event of a malfunction, consult the retailer who will forward the call to the Technical Assistance Department. Only use original spare parts. The retailer or service centre can provide all necessary information regarding spare parts. We do not recommend waiting for the parts to get worn out before having them replaced. It is important to perform regular maintenance.
2-INSTALLATION The instructions in this chapter refer explicitly to the Italian installation regulation UNI 10683. In any case, always observe the regulations in force in the country of installation. PELLETS Wood pellets are manufactured by hot-extruding compressed sawdust which is produced during the working of natural dried wood. The compactness of the material is guaranteed by the lignin contained in the wood itself and allows pellets to be produced without glue or binders.
2-INSTALLATION FOREWORD The installation position must be chosen according to the room, smoke extraction system and flue. Check with local authorities whether there are any restrictive regulations in force regarding the combustion air inlet, the smoke outlet system, the flue or the chimneypot.
2-INSTALLATION FOREWORD The Chimney Flue chapter has been drawn up with reference to the provisions of European Standards (EN13384 - EN1443 - EN1856 EN1457). The chapter provides indications for installing an efficient and correct flue but is under no circumstances to substitute the regulations in force, which the qualified technician must be in possession of.
2-INSTALLATION TECHNICAL CHARACTERISTICS Have the efficiency of the flue checked by an authorised technician. The flue must be sealed against flue gasses, in a vertical direction without narrowing, be made with materials impermeable to smoke, condensation, thermally insulated and suitable to resist normal mechanical stress over time (we recommend fireplaces made of A/316 or refractory material with insulated round section double chamber).
2-INSTALLATION ROOF AT 60° ROOF AT 45° B B C C D D E A F 60° A = MIN. 2.60 metres B = DISTANCE > 1.20 metres C = DISTANCE < 1.20 metres D = 0.50 metres ABOVE HIGHEST POINT E = 2.10 metres F = REFLUX AREA FIGURE 5 A E 45° A = MIN. 2.00 metres B = DISTANCE > 1.30 metres C = DISTANCE < 1.30 metres D = 0.50 metres ABOVE HIGHEST POINT E = 1.50 metres F = REFLUX AREA F FIGURE 6 SIZING The draught of a flue depends on its height.
2-INSTALLATION MAINTENANCE The flue must be kept clean, since the deposit of soot or unburned oils reduces the cross-section reducing the draft and thus compromising the efficient operation of the stove and, if large build-ups accumulate, can catch fire. The flue and chimneypot must be cleaned and checked by a qualified chimney sweep at least once a year. Once the inspection/maintenance has been performed, request a written report that the system is safe.
2-INSTALLATION EXTERNAL AIR INLET It is mandatory to provide an adequate external air inlet that supplies the combustion air required for the product to work properly. The flow of air between the outside and the installation room may be direct, through an inlet in an external wall of the room; or indirect, via air intake from adjoining rooms and connecting permanently with the installation room (see Figure 9 b). Adjoining areas may not include sleeping areas, garages or general areas with a fire hazard.
2-INSTALLATION In order to fully enhance the sealed features and heating performance of this Oyster appliance, and thus to avoid fitting a free air intake in the room, It is recommended to connect the air required for combustion directly to the external air intake through 060 mm piping with a maximum length of 3 linear metres, using the suitable “j” 048/60 adapter supplied with the appliance; each pipe elbow must be considered as equivalent to one linear metre.
2-INSTALLATION EXAMPLES OF CORRECT INSTALLATION 1 U F E V I 2 1. Installation of Ø120mm flue with hole for the passage of the pipe increased by: minimum 100mm around the pipe if next to non flammable parts such as cement, brick, etc.; or minimum 300mm around the pipe (or as required by rating plate) if next to flammable parts such as wood etc. In both cases, install suitable insulation between the flue and the ceiling.
3-DRAWINGS AND TECHNICAL FEATURES DRAWINGS AND CHARACTERISTICS 900 AMY AIR STOVE DIMENSIONS Ø80 180 220 Ø50 90 460 Ø50 480 Ø80 130 Technical Dept.
3-DRAWINGS AND TECHNICAL FEATURES TECHNICAL CHARACTERISTICS Nominal output power Minimum power output Efficiency at Max Efficiency at Min Temperature of exhaust smoke at Max Temperature of exhaust smoke at Min Particulate/OGC/Nox (13%O2) CO at 13% O2 at Min and at Max CO2 at Min and at Max Recommended draught at Max power Minimum draft allowed at minimum power Smoke mass Tank capacity Type of pellet fuel Pellet hourly consumption Autonomy Heatable volume m3 Combustion air inlet Smoke outlet Air inlet Rated
4-INSTALLATION AND ASSEMBLY PREPARATION AND UNPACKING Remove all the parts of the packaging (polystyrene, wood, plastic). All packaging materials can be reused for similar use or disposed of as urban solid waste, in accordance with current regulations. After having removed the packaging make sure the product is intact. Handle the product with suitable means paying attention to the applicable safety regulations in force. Do not turn the packaging over and handle the majolica parts with care.
4-INSTALLATION AND ASSEMBLY Therefore, the end user is responsible for product storage, disposal or possible recycling in compliance with the relative applicable laws in force. Do not store the stove unit or its cladding without their packaging. Position the stove and connect it to the flue pipe. Remove the plastic clamp securing the top to the stove’s frame.
4-INSTALLATION AND ASSEMBLY DISASSEMBLING THE SIDE CLADDING DISASSEMBLING THE BACK SIDE PANEL The stove is delivered fully assembled; if you need to remove the side panels for technical service or cleaning, proceed as follows: • raise the cover of the pellet tank “E” • remove the two screws “x” securing the panel “A” to the structure • raise the panel “A” so that the hole “r” slides off the stud “p” E C x A Technical Dept.
4-INSTALLATION AND ASSEMBLY • place the panel “A” in a safe place A r p 22
4-INSTALLATION AND ASSEMBLY REMOVING THE TOP AND DISASSEMBLING THE FRONT SIDE PANEL To remove the top “C” just lift it off its four rubber mounts. To remove the front side panel “B”: • remove the two screws “t” securing the panel “B” to the structure C E t B Technical Dept.
4-INSTALLATION AND ASSEMBLY • • raise the panel “B” so that the hole “s” slides off the stud “r” place the panel “B” in a safe place B s r 24
4-INSTALLATION AND ASSEMBLY DISASSEMBLING THE FRONT LOWER PANEL Once you have removed the left and right side panels, you can remove the lower panel “D”: • remove the two screws “z” • place the panel “D” in a safe place z Technical Dept.
4-INSTALLATION AND ASSEMBLY ACCESS TO THE ELECTRONIC BOARD The electronics board “m” is on the right side (handle side). If you need to access the board, you must remove the back side panel as explained above. m ACCESS TO THE GEARMOTOR To access the gearmotor, you must remove the four screws “x” from the stove’s back panel and then remove the plate “k”.
4-INSTALLATION AND ASSEMBLY OPENING THE DOOR OF THE FIREBOX To open the firebox door, fit the cold handle “F” into its hole in the handle, and pull it outwards. Attention! The firebox door must be closed properly for the stove to work correctly. Only open the doors when the stove is switched off and cold. F Technical Dept.
5-CONNECTION TO ADDITIONAL DEVICES INSTALLING THE MODEM / PROGRAMMABLE THERMOSTAT (OPTIONAL) To install the thermostat and the mode, refer to their instruction manuals. The modem mounts to the stove’s back panel with adhesive velcro, while the programmable thermostat’s receiver “U” mounts onto the provided holes. Once the receiver “U” has been secured with the provided screws, break the knockout hole “V” and route the cables for connection to the board through it.
6-LOADING THE PELLETS LOADING THE PELLETS The fuel is loaded from the top of the stove by lifting the hatch “E” with the included cold handle “F”. Pour the pellets in slowly so that they are deposited at the bottom of the hopper. If loading pellets when the stove is running, open the door of the tank using the stove mitten that comes with the stove itself. When loading, do not let the pellet bag come into contact with hot surfaces. Never remove the protection grid inside the tank.
7-FIRST START-UP PRECAUTIONS BEFORE START-UP GENERAL PRECAUTIONS Remove any objects that may burn from the brazier (manual, various adhesive labels or any polystyrene). Check that the brazier is positioned correctly and rests properly on the base. The first start-up may not be successful as the feed screw is empty and does not always manage to load the required amount of pellets in time to light the flame. CANCEL THE FAILED IGNITION ALARM BY PRESSING AND HOLDING THE ON/OFF KEY FOR A FEW SECONDS.
8-CONTROL PANEL CONTROL PANEL DISPLAY CONTROL PANEL LOGIC Some useful information is provided below to understand the navigation logic and use of the control panel: • The brightness of the control panel switches off after approximately 20 seconds if the keyboard is not used. To turn the back-lighting on again, simply press any button on the panel. • The first screen to appear displays the stove’s operational status (ON, OFF, STARTUP, SHUT OFF, etc.
8-CONTROL PANEL E A B D G F C KEY A - DISPLAY; indicates a series of information on the stove, as well as the identification code of any malfunction. B- Power on/off key (ON/OFF) or ESC (exit the menu). C- Air fan speed and menu scroll D- Access to main menu and submenus E- MANUAL/AUTOMATIC mode selection F- Manual mode flame power setting and temperature setting in automatic mode. Menu scroll. G- Remote control receiver N.B.: You can set the language on the control panel.
8-CONTROL PANEL ELECTRICAL CONNECTION First connect the power cable to the back of the stove and then to a wall socket. The main switch must only be activated to switch the stove on; otherwise, it is advisable to keep it switched off. It is recommended to disconnect the power cable when the stove is not used. ELECTRICAL STOVE CONNECTION STOVE POWER SUPPLY After connecting the power cable to the back of the stove, turn the switch at the back to position (I). The luminous switch button will light up.
8-CONTROL PANEL FIRST START-UP After you have connected the power cable and pressed the power button (I/O) on the back of the stove, the first screen will display the text OFF; pressing any button will display the text MENU. The stove can be turned on and off by holding key B on the control panel down down for 2 seconds or by pressing button 3 on the remote control (optional).
8-CONTROL PANEL POWER SUPPLY Once it started up, the stove sets itself to flame level 3, and then increments (or decrements, depending on the settings) its power by one value per minute. There are three flame setting modes when the stove is running normally: • MANUAL • AUTOMATIC and with ECO STOP To these we add brazier cleaning, which is run automatically by the stove as described below. OPERATING MODE The Giò stove has two operating modes: MANUAL and AUTOMATIC.
8-CONTROL PANEL Room probe The room probe (B) is located on the back of the stove next to the switch. B AUTOMATIC mode setting Press any button on the first screen with ON and MENU will appear on the screen. Use the button at the top left “E” to select the AUTO function (AUTOMATIC Mode). You can now use the bottom left button “F” to set the room temperature setpoint. Press TEMP “F” to raise the temperature by a step at a time (up to 35°C, after which it starts again from 5°C).
8-CONTROL PANEL (*) HOT AIR VENTILATION (see operating modes) The stove is equipped with an internal fan which expels the hot air, adjustable to 5 manual speeds and one automatic setting. To select the speed, after pressing the button on the bottom right, press it to increase or decrease ventilation power. The flame power also depends on the ventilation setting. VENTILATION SPEED SETTING SELECTABLE POWER RANGE F KEY 1 1÷2 1–2–1.... 2 1÷4 1–2–3–4–1.... 3 1÷5 1–2–3–4–5–1... 4 1÷5 1–2–3–4–5–1...
9-OPERATION MENU STRUCTURE The menu allows you to set and change a number of parameters: GENERAL MENU • • • • • DATE/TIME CHRONO SLEEP (only when stove is on) SETTINGS • Language • Auto Eco (ON-OFF) • Tones (ON-OFF) • Pellet recipe set: +3 (10%)+2 (6%) +1 (3%); 0; -1 (-6%); -2 (-13%) -3 (-20%) • Var. % rpm fumes (set: +50, +40, +30, +20, +10; 0; -10, -20, -30) • Thermostat (ON-OFF) • Remote control (ON-OFF) • Auger loading (ON-OFF - shown only when stove is off).
9-OPERATION Setting the day/hour/minutes/day number/month/year 21.0°C OFF 21.04 21.0°C OFF Mode:AUT O Temp:22°C Men u F an: A Esc < D ata e ora Set > Ok > Esc < Ok > Esc < 01 Giorno 01 Ore 21.04 Esc < :57 Minut i Ok > Esc 09 Ok < Giorno num. > Esc < 06 Mese Ok > Esc < E sc < 2010 Anno Ok > Mode:AUTO Temp:22°C Technical Dept.
9-OPERATION CRONO (CHRONO) This operating mode makes it possible to programme switching the product on and off automatically. Stoves normally have their PROGRAMMED mode deactivated. The fundamental settings of the PROGRAMMED mode are: • Power on/off time selection • Program activation day selection The current date and time setting is essential for correct chrono operation. Refer to the previous paragraph for how to set the current day and time.
9-OPERATION SPECIAL FEATURES OF CRONO MODE • • • • • • • The start time can be between 00:00 (midnight) and 23:50 If you change the start time and set a value greater than the stop time, the stop time resets itself automatically to 10 minutes after the start time to prevent errors. The stop time can be set from start time + 10 minutes to 00.
9-OPERATION SLEEP FUNCTION This function is only visible when the product is on, and it has the purpose of making programmed power-off selection quicker, without having to programme the stove internal CRONO (CHRONO). To summarise the simplicity of the SLEEP function, it allows the stove to be turned off starting from at least + 10 minutes after the current hour (e.g., if the time is 8.50, it will shut off 10 minutes later, i.e. at 9.00), up to a maximum of 23.50 hours.
9-OPERATION 21.0°C OFF 21.04 Mode:Auto Temp:22°C Menu Fan:A Esc Set < Data e ora > Esc Set < Impostazioni > Esc Set < Impostazioni > Esc < It Lingua Set > Esc < Esc < It Lingua Ok > It Lingua Ok > Automatic mode with AUTO-ECO (panel display: ON-AUTO ECO) This mode is activated by in the MENU - SETTINGS - AUTO ECO-ON.
9-OPERATION Special features of AUTO-ECO mode Once you have activated ECO-STOP and selected the temperature setpoint, if the latter is lower than the room temperature the appliance will immediately start counting down the “ECO stop T” time. If the setpoint is higher than the room temperature, the appliance will continue running at maximum power until it reaches the temperature setting. Tones (panel display: ON-OFF) This setting disables tones sounding when the keys are pressed.
9-OPERATION EXTERNAL THERMOSTAT CONNECTION (optional) The room thermostat is not included with the stove and must be installed by a qualified technician. ATTENTION! The electrical wires must not come into contact with the hot parts of the stove. AMB. H2O +TC- TERM. OPT. DISPLAY SERIAL SIC DEP. FUMI SCA COC. N ENCODER FUMI +5V GND ACC. F ENC N PE The temperature of the stove can also be controlled by an external room thermostat.
9-OPERATION Operating mode with external thermostat In SETTINGS - THERMOSTAT select ON and quit the menu; now, if you select AUTO mode, the text OFF will display instead of the room temperature, since the thermostat will control the stove (contact open = temperature OK = stove at minimum output; contact closed = temperature not OK = stove at maximum power).
9-OPERATION Remote control (accessory - NOT SUPPLIED) 1 6 2 5 3 4 LEGEND OF BUTTONS 1. Increase temperature setpoint 4. Temperature/power switch and vice versa. Decrease temperature setpoint 5/6. Set power and ventilation 3. ON/OFF PLEASE NOTE Adjusting the temperature with the remote control has no effect if the external thermostat has been selected. Since the remote control is an accessory, it is deactivated by default, so it must be activated with the control panel.
9-OPERATION Batteries - type and replacement The batteries are in the bottom of the remote control. To replace them, pull out the battery holder and remove or insert the battery in the orientation marked on the remote control and on the battery itself. The remote control takes 1 CR2025 lithium battery. Used batteries contain metals which are harmful to the environment, so they must be disposed of separately in appropriate containers.
10-SAFETY DEVICES SAFETY DEVICES The product is fitted with the following safety devices. SMOKE TEMPERATURE PROBE It detects the temperature of the smoke, thereby enabling start-up or stopping the product when the temperature drops below the preset value. PELLET HOPPER TEMPERATURE PROBE If the temperature exceeds the preset safety value, it immediately stops the product, which must cool down before the stove is restarted.
11-ALARMS ALARM ALERTS When a condition occurs other than the one expected for regular operation of the stove, an alarm is triggered. The control panel gives information about the cause of the alarm; pressing the info button gives you summary information about how to restore the stove’s operation. The alarm buzzer does not sound for alarms A01 and A02 so as not to disturb the user if there are no pellets in the tank during the night.
11-ALARMS Exiting the alarm conditions To reset the alarm, hold the ON/OFF button down for a while: the stove will check to see whether the cause of the alarm is still present or not. In the first case, the alarm displays again, in the second case it turns OFF. The product can be switched on again only after the cause of the fault has been definitively eliminated.
12-RECOMMENDATIONS FOR SAFE USE ONLY CORRECT INSTALLATION AND APPROPRIATE MAINTENANCE AND CLEANING OF THE APPLIANCE CAN GUARANTEE CORRECT OPERATION AND SAFE USE OF THE PRODUCT. We would like to inform you that we are aware of cases of malfunctioning of domestic pellet-fuelled heating products, mainly due to incorrect installation and use, as well as inadequate maintenance. We would like to assure you that all of our products are extremely safe and certified according to European standards of reference.
13-CLEANING EXAMPLE OF A CLEAN BRAZIER EXAMPLE OF A DIRTY BRAZIER Only by properly servicing and cleaning the product is it possible to ensure its safety and correct operation. ATTENTION! All the cleaning operations of all parts must be performed with the product completely cold and the plug disconnected. Disconnect the product from the 230V power supply before performing any maintenance operation. The product requires little maintenance if used with certified good quality pellets.
12-RECOMMENDATIONS FOR SAFE USE For the brazier to be cleaned properly, remove it from its housing completely and thoroughly clean all the holes and the grate on the bottom. If good quality pellets are used, you will normally only need to use a brush to restore the optimal operating conditions of the component. Cleaning the ash collection compartment To clean the ash collection compartment, you must raise grille “g” by rotating until it rests against the hearth.
13-CLEANING PERIODIC CLEANING PERFORMED BY A QUALIFIED TECHNICIAN CLEANING THE HEAT EXCHANGER Half-way through the winter season, but especially at the end, the compartment through which the exhaust smoke passes will need to be cleaned. This cleaning process is mandatory in order to facilitate the general removal of all combustion residue, before it becomes very difficult to remove it due to the humidity compacting it over time.
13-CLEANING CLEANING THE EXCHANGER CLEANING THE UPPER COMPARTMENT Clean the upper exchanger when the stove is cold and without cladding. After removing the cap for lower cleaning “N” (see previous paragraph), use a stiff rod or a bottle brush to scrape the firebox walls (see arrow) so that the ash falls into the lower compartment.
13-CLEANING Use a stiff rod or a bottle brush to scrape the firebox walls (see arrow - at the right and left of the firebox respectively) so that the ash falls into the lower compartment. H Use a vacuum cleaner nozzle to vacuum up any remaining ash and dust on the exchanger (see arrow). H Technical Dept.
13-CLEANING Also vacuum under the top to remove any accumulated dust. Then thoroughly clean the lower exchanger, replace any gaskets if needed, and reassemble.
13-CLEANING CLEANING THE SMOKE DUCT AND GENERAL CHECKS Clean the smoke extractor system, especially around the “T” joints, elbows and any horizontal sections of the smoke duct. For information on periodically cleaning the flue, contact a skilled chimney sweep. Check the seal of the ceramic fibre gaskets on the door of the stove. If necessary, order new replacement gaskets from the retailer or contact an authorised service centre to carry out the operation.
13-CLEANING SHUTDOWN (end of season) At the end of each season, before switching the product off, it is recommended to remove all the pellets from the tank with a vacuum cleaner with a long pipe. We recommend removing the unused pellet from the tank because it can retain humidity.
14-TROUBLESHOOTING ATTENTION! All repairs must only be carried out by a specialised technician, with the product switched off and the plug disconnected. ANOMALY POSSIBLE CAUSES SOLUTIONS The pellets are not fed into the combustion chamber. The pellet hopper is empty. Fill the hopper with pellets. Sawdust has blocked the feed screw. Empty the hopper and remove the sawdust from the feed screw by hand. Faulty gear motor. Replace the gear motor. Faulty circuit board. Replace the circuit board.
14-TROUBLESHOOTING ANOMALY POSSIBLE CAUSES SOLUTIONS The product works for a few minutes and then switches off. Start-up phase is not completed. Repeat start-up. Temporary power cut. Wait for the automatic restart. Clogged smoke duct. Clean the smoke duct. Faulty or malfunctioning temperature probes. Check and replace the probes. Pellets accumulate in the brazier, the Insufficient combustion air. glass of the door gets dirty and the flame is weak. The smoke evacuation motor does not work.
14-TROUBLESHOOTING ANOMALY POSSIBLE CAUSES SOLUTIONS The air fan does not switch on. The product has not reached the temperature. Wait. The (optional) remote control does not work. The remote control battery is flat. Replace the battery. Remote control faulty. Replace the remote control. The product always runs at maximum The room thermostat is in the maximum power when in automatic mode. position. The product does not switch on. Reset the temperature of the remote control.
15-CIRCUIT BOARD 1 2 4 3 AMB. H2O +TC- 5 TERM. OPT. DISPLAY ENCODER FUMI +5V GND SERIAL ENC LIVE ELECTRICAL CABLES DISCONNECT THE POWER SUPPLY CABLE 230V BEFORE CARRYING OUT ANY OPERATIONS ON THE ELECTRICAL BOARDS SIC DEP. FUMI SCA 12 11 10 9 COC. N 8 ACC. 7 F N PE 6 WIRING KEY 1. ROOM PROBE 2. SMOKE SENSOR 3. CONTROL PANEL 4. EXTERNAL THERMOSTAT (OPTIONAL) 5. SMOKE ENCODER 6. POWER SUPPLY 7. SPARK PLUG 8. AUGER 9. ROOM FAN 10. SMOKE FAN 11. AIR PRESSURE SWITCH 12.
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