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CRUISE CONTROL SYSTEM Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 03:28PM ARTICLE BEGINNING 1983 CRUISE CONTROL SYSTEMS Mazda RX7 DESCRIPTION Main switch is used to turn system on and off. A control switch with "SET (ACCEL)" and "COAST (RESUME)" is used to set desired speed. System will not operate at speeds under 25 MPH. Main switch is located on the right side of dash.
CRUISE CONTROL SYSTEM Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 03:28PM Faulty actuator, control switch or unit. Actuator control cable malfunction. TESTING 1) Support vehicle with drive wheels off of ground. Turn ignition switch ON. With control unit connected, connect negative probe of voltmeter to terminal M of control unit connector. Refer to CRUISE CONTROL UNIT CONNECTOR DIAGRAM.
CRUISE CONTROL SYSTEM Article Text (p. 3) 1983 Mazda RX7 For www.iluvmyrx7.
INSTRUMENT PANEL - STANDARD Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 03:29PM ARTICLE BEGINNING Switches & Instrument Panels MAZDA DESCRIPTION & OPERATION All models have a steering column mounted combination switch to control turn signals, headlights and wipers. The instrument cluster contains a speedometer, fuel gauge and water temperature gauge.
INSTRUMENT PANEL - STANDARD Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 03:29PM (1) - On Pickup, 3 ohms. (2) - On Pickup, 110 ohms. ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ RESISTANCES FOR TEMPERATURE GAUGE TESTING ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ Model GLC Wagon & 626 ........... RX7 ....................... GLC .......................
INSTRUMENT PANEL - STANDARD Article Text (p. 3) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 03:29PM To install, reverse removal procedure. COMBINATION SWITCH Removal Disconnect battery ground. Remove steering wheel. Remove column covers and snap ring at top of column (if equipped). Unplug wiring connectors. Loosen combination switch screw. Remove switch. Installation To install, reverse removal procedure. Fig.
WIPER/WASHER SYSTEM Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 03:29PM ARTICLE BEGINNING 1983 Wiper/Washer Systems MAZDA DESCRIPTION All models have a 2-speed wiper motor with intermittent wipe feature. GLC and RX7 models may be equipped with a rear window wiper/washer system. The wiper switch for GLC Wagon is a lever on the left side of the steering column.
WIPER/WASHER SYSTEM Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 03:29PM Model Connector Location GLC Hatchback ................. 6-pin ... Left of instrument cluster Wagon ..................... 6-pin ... Left of instrument cluster B2000 & B2200 ..................... 4-pin ... Left of instrument cluster RX7 (1) ................... 17-pin .............. Left kick panel 626 ....................... 6-pin (2) .
WIPER/WASHER SYSTEM Article Text (p. 3) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 03:29PM Installation To install, reverse removal procedure. Fig. 1: Mazda GLC Hatchback Wiring Diagram Fig.
WIPER/WASHER SYSTEM Article Text (p. 4) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 03:29PM Fig. 3: Mazda RX7 Wiring Diagram Fig.
WIPER/WASHER SYSTEM Article Text (p. 5) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 03:29PM Fig. 5: Mazda 626 Front Wiper Wiring Diagram (4-Door Models) Fig.
WIPER/WASHER SYSTEM Article Text (p. 6) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 03:29PM Fig.
ELECTRICAL COMPONENT LOCATOR Article Text 1983 Mazda RX7 For www.iluvmyrx7.
ELECTRICAL COMPONENT LOCATOR Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 03:29PM Cruise Control Servo On right inner fender panel. Fuse Block Below left side of dash. Fusible Links On left shock tower. Seat Belt Warning Chime Behind right side of instrument cluster.
ELECTRICAL COMPONENT LOCATOR Article Text (p. 3) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 03:29PM Coolant Level Control Unit On left kick panel. Control Processing Unit On left kick panel.
ELECTRICAL COMPONENT LOCATOR Article Text (p. 4) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 03:29PM compartment. Emission Control Unit Below left side of dash. Oscillator Control Unit At left front corner of engine compartment.
ELECTRICAL COMPONENT LOCATOR Article Text (p. 5) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 03:29PM Stop Light Checker On left kick panel. RELAYS ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ Component Component Location ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ A/C Relays (2) In left rear corner of engine compartment.
ELECTRICAL COMPONENT LOCATOR Article Text (p. 6) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 03:29PM Choke & Check Relay In left rear corner of engine compartment. Horn Relay At left kick panel.
ELECTRICAL COMPONENT LOCATOR Article Text (p. 7) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 03:29PM Hot Start Relay In left rear corner of engine compartment. Power Antenna Relay Under left side of dash.
ELECTRICAL COMPONENT LOCATOR Article Text (p. 8) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 03:29PM ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ Component Component Location ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ A/C-Heater Blower Motor Under dash in heater box. Front Washer Motor On reservoir in center right side of engine compartment.
ELECTRICAL COMPONENT LOCATOR Article Text (p. 9) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 03:29PM Component Component Location ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ Brake Fluid Level Sensor In brake master cylinder. Coolant Level Sensor On top of radiator. Cooling Fan Temperature Sensor In lower left side of radiator.
ELECTRICAL COMPONENT LOCATOR Article Text (p. 10) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 03:30PM Heat Hazard Sensor Under right side floor mat. Oil Level Sensor, (Graphic 1) In left side of oil pan.
ELECTRICAL COMPONENT LOCATOR Article Text (p. 11) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 03:30PM Oil Level Sensor, (Graphic 2) In left side of oil pan. Oil Pressure Sending Unit On rear left side of block below oil filter.
ELECTRICAL COMPONENT LOCATOR Article Text (p. 12) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 03:30PM Oil Thermo Sensor (Fed.), (Graphic 1) In left side of oil pan. Oil Thermo Sensor (Fed.), (Graphic 2) In left side of oil pan. Throttle Sensor On carburetor throttle linkage. Washer Fluid Level Sensor On bottom of washer fluid reservoir.
ELECTRICAL COMPONENT LOCATOR Article Text (p. 13) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 03:30PM SOLENOIDS/SOLENOID VALVES ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ Component Component Location ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ A/C Solenoid Valve (White), (Graphic 1) A/C Solenoid Valve (White), (Graphic 2) In solenoid block on left side of engine.
ELECTRICAL COMPONENT LOCATOR Article Text (p. 14) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 03:30PM Air Vent Solenoid Valve On side of carburetor. Downshift Solenoid (A/T) On left side of transmission case. Fuel Door Release Solenoid In left rear quarter panel. Leading Vacuum Control Solenoid, Valve (Brown), (Graphic 1) In solenoid block on left side of engine.
ELECTRICAL COMPONENT LOCATOR Article Text (p. 15) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 03:30PM Leading Vacuum Control Solenoid, Valve (Brown), (Graphic 2) Rear Hatch Release Solenoid Relief Solenoid Valve (Blue), (Graphic 1) In solenoid block on left side of engine. In center of rear finish panel. In solenoid block on left side of engine.
ELECTRICAL COMPONENT LOCATOR Article Text (p. 16) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 03:30PM Relief Solenoid Valve (Blue), (Graphic 2) Shutter Solenoid Valve (Yellow), (Graphic 1) In solenoid block on left side of engine. In solenoid block on left side of engine.
ELECTRICAL COMPONENT LOCATOR Article Text (p. 17) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 03:30PM Shutter Solenoid Valve (Yellow), (Graphic 2) Switching Solenoid Valve (Gray), (Graphic 1) In solenoid block on left side of engine. In solenoid block on left side of engine.
ELECTRICAL COMPONENT LOCATOR Article Text (p. 18) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 03:30PM Switching Solenoid Valve (Gray), (Graphic 2) Trailing Vacuum Control Solenoid, (Graphic 1) In solenoid block on left side of engine. In solenoid block on left side of engine.
ELECTRICAL COMPONENT LOCATOR Article Text (p. 19) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 03:30PM Trailing Vacuum Control Solenoid, (Graphic 2) In solenoid block on left side of engine. SWITCHES ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ Component Component Location ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ A/C Low Pressure Switch Below right side of dash.
ELECTRICAL COMPONENT LOCATOR Article Text (p. 20) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 03:30PM Brake/Stop Light Switch On top of brake pedal bracket. Clutch Switch On top of clutch pedal bracket.
ELECTRICAL COMPONENT LOCATOR Article Text (p. 21) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 03:30PM Coolant Temperature Switch At water pump. Inhibitor Switch (A/T) On left side of transmission case. Kickdown Switch On accelerator pedal bracket. Parking Brake Switch On bottom of parking brake lever.
ALTERNATOR & REGULATOR Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 03:30PM ARTICLE BEGINNING 1983 Alternators & Regulators MITSUBISHI ALTERNATORS WITH INTEGRAL REGULATORS Mazda DESCRIPTION Mitsubishi alternators are conventional 3-phase, selfrectifying type units containing 6 diodes (3 positive and 3 negative) which are used to rectify current. A case-mounted Integrated Circuit (IC) regulator is used on all models.
ALTERNATOR & REGULATOR Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 03:30PM Fig. 1: Alternator "F" Terminal Location Terminal is located .8" (20 mm) below the hole. 4) Read the voltage at "L" with "F" terminal shorted. If voltage is lower than battery voltage, regulator is defective. If voltage is close to battery voltage, alternator is defective.
ALTERNATOR & REGULATOR Article Text (p. 3) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 03:30PM 1) After removing through bolts, insert screwdriver between front housing and stator to separate. 2) Hold the rotor in a soft jawed vice. Remove pulley nut, pulley, fan, and spacer. Remove rotor drive end housing by lightly tapping end housing with a soft mallet.
ALTERNATOR & REGULATOR Article Text (p. 4) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 03:30PM Rotor Field Coil Ground Check continuity between individual slip rings and rotor core/shaft. If there is continuity, coil or slip ring is grounded, replace rotor. Stator Coil Ground Ensure no continuity exists between stator coil leads and stator core. Stator Coil Continuity Check continuity between leads of stator coil.
ALTERNATOR & REGULATOR Article Text (p. 5) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 03:30PM Fig.
FUSE & FLASHER LOCATIONS Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 03:30PM ARTICLE BEGINNING 1983 Fuse Blocks, Flashers & Relays MAZDA Fig. 1: Fuses & Flasher Locations FUSES & FLASHER LOCATIONS ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ Manufacturer & Models Component Location in Fig. 1: Mazda B2000 & B2200 Pickups Fuse Locations ...............................................
FUSE & FLASHER LOCATIONS Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 03:30PM Fuse Locations ............................................... Flasher Locations.............................................. Relay Locations Check & Choke, Hot Start, A/C ............................... Horn, Antenna ............................................... 626 Fuse Locations ................................................
FUSES & CIRCUIT BREAKERS Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 03:31PM ARTICLE BEGINNING Fuses & Circuit Breakers 1983-85 Mazda RX7 FUSES & CIRCUIT BREAKERS FUSE PANEL LOCATION The main fuse block is located at the right rear side of the engine compartment and contains high amperage fuses which protect multiple circuits.
FUSES & CIRCUIT BREAKERS Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 03:31PM Fig. 2: Fuse Block Identification (1983-85) Courtesy of Mazda Motor of America Inc.
FUSES & CIRCUIT BREAKERS Article Text (p. 3) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 03:31PM 21 22 23 24 - Empty Empty Empty Empty CAUTIONS & WARNINGS BRAKE PAD WEAR INDICATOR Indicator will cause a squealing or scraping noise warning that the pads need replacement. HEADLIGHT RETRACTOR Never operate headlight retractor when a person's hands, or other objects are on or near the headlights.
IGNITION SYSTEM Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 03:31PM ARTICLE BEGINNING 1983 Distributors & Ignition Systems MITSUBISHI ELECTRONIC IGNITION - MAZDA ROTARY ENGINE Mazda RX7 DESCRIPTION The Mitsubishi electronic ignition system, used on the Mazda RX7 rotary engine, is unique in that it has 2 sets of spark plugs (leading and trailing).
IGNITION SYSTEM Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 03:31PM As each tooth passes the leading pick-up coil, the previous passing tooth approaches and becomes aligned with the trailing pick-up coil. This triggers a signal to the trailing ignitor, which breaks the primary circuit in the trailing ignition coil.
IGNITION SYSTEM Article Text (p. 3) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 03:31PM Fig. 3. 2) To adjust trailing timing, loosen the screws securing the trailing vacuum unit. Move the vacuum unit outward (to advance) or inward (to retard). Retighten screws when correct timing is obtained. Fig. 3: Adjusting Ignition Timing Distributor position determines leading time. Vacuum unit position adjusts trailing timing.
IGNITION SYSTEM Article Text (p. 4) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 03:31PM Fig. 4: Ohmmeter Hookup for Pick-Up Coil Resistance Check Replace pick-up coil and bearing plate assembly if reading is not 600-700 ohms. 2) to trailing (20ø C) for and bearing Connect ohmmeter leads to leading terminals and then terminals. Resistance should be 600-700 ohms at 68ø F each set of pick-up coils.
IGNITION SYSTEM Article Text (p. 5) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 03:31PM 2) Quickly operate switch "ON " and "OFF", and make sure test lamp flashes. If not, replace ignitor. OVERHAUL DISASSEMBLY 1) Remove distributor cap, rotor and seal cover. See Fig. 6. Remove igniters and attaching screws from distributor housing. Remove clips holding vacuum diaphragm links.
STARTER - HITACHI/MITSUBISHI Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 03:31PM ARTICLE BEGINNING 1983 Starters HITACHI & MITSUBISHI Mazda DESCRIPTION Starter is a conventional 12-volt, 4-pole brush-type motor, with either direct or reduction gear drive. The starter-mounted solenoid shifts overrunning clutch and pinion into flywheel when starter is energized.
STARTER - HITACHI/MITSUBISHI Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 03:31PM B2200 Pickup ............... 180 GLC FWD Sedan .................. 53 RWD Wagon .................. 53 RX7 Man. Trans. ................ 60 Auto. Trans. .............. 100 626 Man. Trans. ................ 60 Auto. Trans. ............... 60 .......................... 3800 .......................... ..........................
STARTER - HITACHI/MITSUBISHI Article Text (p. 3) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 03:31PM Fig. 1: Connections for Conducting Solenoid Pull-In Test Remove solenoid-to-starter lead before testing. 2) If pinion moves outward (or plunger is pulled-in), pull-in coil is good. If not, replace magnetic switch. Hold-In Coil Test 1) Connect a jumper wire between the "M" (MT) terminal and solenoid case.
STARTER - HITACHI/MITSUBISHI Article Text (p. 4) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 03:31PM 1) Apply 12 volts between "M" (MT) terminal and the solenoid case. Pull pinion out and release it (push plunger into solenoid body by hand). See Fig. 3. Fig. 3: Connections for Conducting Return Test Connect battery to "M" terminal and solenoid case.
STARTER - HITACHI/MITSUBISHI Article Text (p. 5) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 03:31PM Clean all parts. Do not use grease dissolving solvent on overrunning clutch, armature assembly, solenoid assembly or field coils due to possible damage. Inspect all parts for damage or wear and replace as required. BENCH TESTS Brushes & Springs Check brush spring tension using a spring scale.
STARTER - HITACHI/MITSUBISHI Article Text (p. 6) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 03:31PM Overrunning Clutch Assembly 1) Inspect pinion assembly and sleeve. Sleeve should slide freely on armature shaft and spline. If damage or resistance is noted, replace assembly. 2) Check pinion and flywheel teeth for excessive rubbing or damaged teeth. Replace as required.
STARTER - HITACHI/MITSUBISHI Article Text (p. 7) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 03:31PM Fig.
A/C SYSTEM GENERAL DIAGNOSTIC PROCEDURES Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:42PM ARTICLE BEGINNING 1983-90 AIR CONDITIONING & HEAT General Servicing Diagnostic Procedures All Import Makes & Models Diagnosis is an important first step in A/C system servicing. To save time and effort, systems should be carefully checked to identify the causes of poor performance.
A/C SYSTEM GENERAL DIAGNOSTIC PROCEDURES Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:42PM 5000 ........................ 6000 ........................ 7000 ........................ 8000 ........................ 9000 ........................ 10,000 ...................... 24.92 23.92 23.02 22.22 21.32 20.52 ......................... ......................... ......................... ......................... .
A/C SYSTEM GENERAL DIAGNOSTIC PROCEDURES Article Text (p. 3) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:42PM * STV Dry & cool to touch * Evaporator Dry & cold to touch moisture or restriction. Check sensing bulb. Frosty or warm - Check gauge readings for valve malfunction. Freezing or warm - Check expansion valve, STV or thermo switch.
A/C SYSTEM GENERAL DIAGNOSTIC PROCEDURES Article Text (p. 4) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:42PM Fig.
A/C SYSTEM GENERAL DIAGNOSTIC PROCEDURES Article Text (p. 5) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:42PM and on too rapidly. Cycling clutch systems only compressor doesn't turn on soon enough. Discharge air becomes warm as low side pressure rises. NORMAL to HIGH NORMAL LOW LOW LOW LOW LOW LOW Outlet air slightly cool. Sweating or frost at expansion valve.
A/C SYSTEM PRECAUTIONS Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:42PM ARTICLE BEGINNING AIR CONDITIONING & HEAT A/C System Precautions * PLEASE READ THIS FIRST * CAUTION: When discharging air conditioning system, use only approved refrigerant recovery/recycling equipment. Make every attempt to avoid discharging refrigerant into the atmosphere.
A/C SYSTEM PRECAUTIONS Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:42PM Compressor oil Check article, as well as, Component Oil Replacement Quantities" chart under "A/C SYSTEM SPECS" article in this section. USING R-12 REFRIGERANT - SAFETY PRECAUTIONS 1) Always work in a well-ventilated, clean area. Refrigerant (R-12) is heavier than oxygen, and will displace oxygen in a confined area.
A/C SYSTEM PRECAUTIONS Article Text (p. 3) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:42PM refrigerant into the system. On 2-piece can taps, be certain tap handle is turned fully inward to the closed position. Check that locking base is turned to its outer limit. Securely engage locking lugs over the can flange. Turn entire tap assembly (without disturbing the closed setting) downward into the locking base to pierce the can.
A/C SYSTEM PRECAUTIONS Article Text (p. 4) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:42PM clockwise (front seat) position. Loosen cap on high pressure manual valve connection to compressor and allow gas to escape until compressor is relieved of pressure. COMPRESSOR REMOVAL INFORMATION - DISCHARGE METHOD This procedure is to be used on vehicles which have compressor equipped with Schrader service valves.
TRANSMISSION REMOVAL & INSTALLATION - A/T Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:50PM ARTICLE BEGINNING Automatic Transmission Removal 1983 MAZDA PICKUP REMOVAL 1) Raise vehicle and support with safety stands. Disconnect battery tube. Remove shift rod from right side of transmission case. Remove bolts and nuts attaching exhaust pipe and catalytic converter. 2) Remove solenoid and inhibitor switch connector.
TRANSMISSION REMOVAL & INSTALLATION - A/T Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:50PM from transmission, then disconnect both oil cooler pipes. 4) Disconnect governor tube from converter housing and transmission case (if equipped). Support transmission with wood block between oil pan and transmission jack. 5) Remove converter inspection plates.
TRANSMISSION SERVICING - A/T Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:51PM ARTICLE BEGINNING 1983 Automatic Transmission Servicing MAZDA RX7 IDENTIFICATION TRANSMISSION CODES ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ Application Codes RX7 3N71B ..........................................................
TRANSMISSION SERVICING - A/T Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:51PM pan bolts to 36-60 INCH lbs. (4-9 N.m). Add fluid, make sure not to overfill. Transaxle 1) Drain oil by removing drain plug on bottom of differential. Remove speedometer driven gear and oil pan. Clean oil pan. Replace oil pan and speedometer driven gear. 2) Replace oil through oil filler tube.
TRANSMISSION SERVICING - A/T Article Text (p. 3) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:51PM Fig. 2: Kickdown Switch and Downshift Solenoid SHIFT LINKAGE NOTE: Before linkage is adjusted, be sure engine idle is properly set. RX7 Remove boot plate. Place selector lever in "P" position. Loosen selector lever plate bolt. Place transmission in "P" position. Tighten selector lever plate bolt and replace boot.
TRANSMISSION SERVICING - A/T Article Text (p. 4) 1983 Mazda RX7 For www.iluvmyrx7.
BRAKE SYSTEM Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:54PM ARTICLE BEGINNING 1983 Brakes MAZDA GLC Wagon, Pickups, RX7 DESCRIPTION Brake system is hydraulically-operated, using a tandem master cylinder and power brake unit. Front brakes are floating caliper disc. Rear brakes on most models are leading/trailing drums. Floating caliper rear disc brakes are available on RX7 as an option.
BRAKE SYSTEM Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:54PM wheel turns freely. Repeat procedure for opposite side. Adjust the parking brake. Install plugs in the adjusting holes. BRAKE PEDAL HEIGHT ADJUSTMENT ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ Application GLC Wagon Man. Trans. .................................... Auto. Trans. ................................... RX7 .....
BRAKE SYSTEM Article Text (p. 3) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:54PM 2) On RX7 remove lower caliper guide pin and pivot caliper body up out of way. On GLC Wagon and Pickups remove locking clips and stopper plates. 3) Remove caliper body and hang from frame with wire. Do not disconnect hydraulic lines. On all models, remove anti-rattle springs (clips), pads, and shims, if equipped.
BRAKE SYSTEM Article Text (p. 4) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:54PM caliper. Slide the caliper toward the inside of the vehicle and remove the caliper. Disconnect the brake hose from the caliper. Installation To install caliper, reverse removal procedure and bleed hydraulic system.
BRAKE SYSTEM Article Text (p. 5) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:54PM REAR BRAKE SHOES Removal (All Models) 1) With brake drum removed, remove brake shoe return springs, retaining springs and guide pins. Remove brake shoes. 2) Remove parking brake strut and disconnect parking brake cable from operating lever of secondary shoe.
BRAKE SYSTEM Article Text (p. 6) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:54PM and dust boot. Place a piece of wood in front of piston. 2) Apply compressed air to fluid inlet and remove piston. Tap caliper with plastic hammer, if required. Remove piston seal without damaging caliper bore. Fig. 3: Exploded View of Pickup Front Disc Brake Caliper Cleaning & Inspection 1) Wash all parts in alcohol or brake fluid and air dry.
BRAKE SYSTEM Article Text (p. 7) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:54PM Disassembly (RX7) 1) Remove dust boot retainer and boot. Turn piston counterclockwise with disc brake piston wrench (49 FA18 602), and screw out piston. Remove piston seal. 2) Remove boot retainer. Slip off boot. Remove snap ring.
BRAKE SYSTEM Article Text (p. 8) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:54PM WHEEL CYLINDERS Disassembly Remove dust boots. Remove piston assemblies by pressing on cylinder cup to force out filling blocks and return spring. Cleaning & Inspection 1) Clean all parts in alcohol or brake fluid. Check cylinder bore and pistons for scores, roughness or wear. 2) Check clearance between cylinder bore and pistons.
BRAKE SYSTEM Article Text (p. 9) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:54PM Fig. 7: Exploded View of Typical Master Cylinder Some models may vary slightly. Cleaning & Inspection 1) Clean all parts in alcohol or brake fluid. Check all parts for scoring, roughness or wear. Check piston-to-cylinder clearance. 2) If clearance exceeds .006" (.15 mm), replace parts as necessary.
BRAKE SYSTEM Article Text (p. 10) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:54PM 3) Attach suitable tool to rear shell mounting studs. Press down on tool while rotating it clockwise to unlock rear shell. 4) Lift rear shell assembly from power unit, remove air silencer retainer, and separate diaphragm from power piston assembly. Remove valve rod with plunger assembly from rear shell.
BRAKE SYSTEM Article Text (p. 11) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:54PM TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS TABLE ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ Application Caliper Mounting Bracket Pickups ............................................ GLC Wagon .......................................... Caliper Guide Pin .................................... Ft. Lbs. (N.
BRAKE SYSTEM Article Text (p. 12) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:54PM Original Thickness ...................................... .787 (20) Min. Refinish Thickness ............................................ Discard Thickness ....................................... .
1.1L ROTARY Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:57PM ARTICLE BEGINNING 1983 ENGINES Mazda 1.1L Rotary RX7 ENGINE CODING ENGINE IDENTIFICATION Engine identification number is stamped on front engine housing behind the distributor. ENGINE IDENTIFICATION CODES TABLE ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ Application Engine Code RX7 1.1L Rotary Engine ..............................
1.1L ROTARY Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:57PM Fig. 1: Exploded View of Rotors & Eccentric Shaft Assembly 3) Remove air cleaner assembly. Disconnect the following tubes and hoses: Oil hoses at cooler, radiator hoses, automatic transmission cooler lines (if equipped), heater hoses, fuel supply and return lines, vacuum and evaporative hoses, and air pipe at rear of intake manifold.
1.1L ROTARY Article Text (p. 3) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:57PM nuts and bolts, and disconnect exhaust pipe from exhaust manifold. Support front catalytic converter. 8) Support front of transmission with jack and remove left and right engine mount nuts. Attach sling to engine and take up slack. Pull engine forward to clear clutch shaft, then lift engine from vehicle.
1.1L ROTARY Article Text (p. 4) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:57PM washer, needle bearing, bearing housing, needle bearing, spacer and thrust plate. 6) On manual transmission models, remove clutch assembly. Use puller to remove flywheel. On automatic transmission models, remove drive plate. Use puller to remove counterweight. 7) Remove tension bolts on rear housing in sequence. See Fig. 3. Loosen in 2 or 3 steps.
1.1L ROTARY Article Text (p. 5) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:57PM by sliding beyond rear rotor journal on eccentric shaft. Carefully lift out eccentric shaft to avoid damage to rotor bearing and main bearing. Repeat steps 6) through 8) to remove front rotor housing and rotor assembly. Fig. 4: Extracting Tubular Dowels from Engine Hold housing down with hand.
1.1L ROTARY Article Text (p. 6) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:57PM control valve spring free length. Free length must be 2.74" (69.6 mm). NOTE: Cap bolt and valve spring for 1983 models are painted yellow. Never use a control valve spring from a 1982 or earlier year in 1983 models. 4) Check for stepped wear on rotor sliding surfaces of the 3 housings . Measurements are made using a dial indicator and gauge body.
1.1L ROTARY Article Text (p. 7) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:57PM Inside Oil Seal Tracing Mark ............. .0004" (.01 mm) Outside Oil Seal Tracing Mark ............. .004" (.10 mm) ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ 6) Check oil seal step wear. Limit is .0008" (.02 mm). See Fig. 8. Fig. 8: Oil Seal Step Wear Step wear limit is .0008" (.
1.1L ROTARY Article Text (p. 8) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:57PM Fig. 9: Stationary Gear Slot & Dowel Alignment Illustration applies to front and rear housings. Rotor Housing 1) Inspect rotor housing for signs of water or gas leakage. Check for wear or damage to rotor running surface or stationary gear. Check main bearings for signs of scoring or flaking.
1.1L ROTARY Article Text (p. 9) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:57PM NOTE: This excessive clearance would indicate a possibility of gas or water leakage. Fig. 11: Rotor Housing Thickness Check Points Check thickness at A, B, C & D. Rotors 1) Inspect rotor for wear or damage, and check internal gear for chips, cracks or scoring.
1.1L ROTARY Article Text (p. 10) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:57PM Rotor Bearing Replacement 1) Place rotor bearing on support so internal gear is facing downward. Using rotor bearing replacer (49 0813 240), without adapter ring, press bearing out of rotor. 2) Place rotor on support with internal gear facing upward. Place a new rotor bearing so slot in rotor bore is in line with bearing lug.
1.1L ROTARY Article Text (p. 11) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:57PM Fig. 15: Apex Seal Warpage Replace if the clearance exceeds limits. 3) Using a feeler gauge, check gap between apex seal and groove in rotor. Feeler gauge should be inserted until tip of feeler gauge reaches bottom of groove. 4) Standard clearance is .0020-.0035" (.05-.09 mm). Replace apex seal if gap exceeds .0059" (.15 mm).
1.1L ROTARY Article Text (p. 12) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:57PM special Bar Limit Gauge (49 0839 165) shown in Fig. 17, and is classified according to the following. Fig. 17: Checking Corner Seal Groove Measurement Replace rotor if both ends of gauge fit in gap. 3) If neither end of gauge goes into groove, it indicates that gap conforms to specifications.
1.1L ROTARY Article Text (p. 13) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:57PM runout exceeds .0024" (.06 mm), replace shaft. 5) Oil passages in eccentric shaft are sealed by a blind plug in rear of shaft. Inspect plug for possible oil leakage. If leakage is detected, remove plug with an Allen wrench, and install new "O" ring. Tighten plug. 6) Inspect needle bearings in end of shaft for wear or damage.
1.1L ROTARY Article Text (p. 14) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:57PM position by using a used inner oil seal so lip of inner oil seal sinks into position approximately .016" (.4 mm) below surface of rotor. 4) Install outer oil seal so square edge of spring fits in stopper notch of oil seal. Slowly push oil seal in position with fingers. Confirm smooth movement of each oil seal by pressing oil seal.
1.1L ROTARY Article Text (p. 15) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:57PM Fig. 21: Positioning Rotor Apex for Reassembly Use care not to drop seal into port. Installing Eccentric Shaft Lubricate front rotor journal and main journal on shaft with engine lubricant. Being careful not to damage rotor and main bearings, insert eccentric shaft.
1.1L ROTARY Article Text (p. 16) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:57PM Fig. 23: Installing Protectors for Inner Sealing Rubbers Apply light coat of petroleum jelly to hold seals in place. NOTE: Inner sealing rubber is square type. The wider white line of sealing rubber should face toward combustion chamber and seam of rubber should be placed as shown in Fig. 24. Do not stretch sealing rubbers.
1.1L ROTARY Article Text (p. 17) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:57PM 4) Insert apex seal springs so that both ends of spring may support the back side of the apex seal. Install the soft seal into corner seal. Install corner seal springs and seals into their respective grooves. Fit side pieces to original positions and lubricate with engine oil. 5) Confirm that spring is set correctly on side piece. See Fig. 25.
1.1L ROTARY Article Text (p. 18) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:57PM Fig. 26: Tightening Sequence of Tension Bolts Replace all tension bolt sealing washers when the engine is overhauled. Flywheel Counterweight Installation (Man. Trans.) 1) Apply engine oil to oil seal in the rear housing. Mount flywheel to rear end of eccentric shaft so that key fits into flywheel keyway.
1.1L ROTARY Article Text (p. 19) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:57PM chamfer downward. Slide spacer and needle bearing on eccentric shaft. Lubricate shaft and bearings, and install bearing housing. NOTE: If bearing housing has not been removed, use care that center of needle bearing in bearing housing comes to center of eccentric shaft and that spacer is seated to thrust plate.
1.1L ROTARY Article Text (p. 20) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:57PM NOTE: If end play is below specified amount, spacer thickness is too small. If end play is beyond specifications, spacer is too thick. Installing Front Cover & Eccentric Shaft Pulley 1) Turn engine so front is upward. Remove eccentric shaft pulley. Tighten oil pump sprocket nut and bend tab of lock washer.
1.1L ROTARY Article Text (p. 21) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:57PM The crankcase capacity is 4.9 quarts (4.6L), including filter. OIL FILTER A full-flow, disposable cartridge-type filter is mounted on the rear housing. NORMAL OIL PRESSURE Normal oil pressure is 10-26 psi (.7-1.8 kg/cmý) at idle speed, 64-78 psi (4.5-5.5 kg/cmý) at 3000 RPM.
1.1L ROTARY Article Text (p. 22) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:57PM Fig. 28: Mazda RX7 Engine Oiling System OIL PUMP NOTE: Oil pump is mounted on the front engine housing and must be overhauled with front engine cover removed. 1) Remove front engine cover. Check oil pump drive chain slack by pressing finger against chain and measuring slack. If measurement exceeds .47" (12 mm), replace drive chain. See Fig. 29.
1.1L ROTARY Article Text (p. 23) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:57PM Fig. 30: Exploded View of Oil Pump Assembly 3) Insert a feeler gauge between lobes of inner and outer rotors and check clearance. If beyond .006" (.15 mm), replace both rotors. 4) Check clearance between outer rotor and pump housing with a feeler gauge. If clearance exceeds .012" (.30 mm), replace rotors and housing.
1.1L ROTARY Article Text (p. 24) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:57PM 3) To adjust oil metering pump, turn the adjusting screw clockwise to increase flow or counterclockwise to decrease flow. One completer turn will change oil discharge flow by .007-.011" oz. (.2-.3 cc) for 6 minutes of operation. 4) Ensure lock nut on adjustment screw is tight. Recheck metering oil pump discharge rate.
1.1L ROTARY Article Text (p. 25) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:57PM Fig. 32: Exploded View of Water Pump Reassembly 1) Install stop ring and dust seal on the shaft. Drive baffle plate onto the taper of the shaft. 2) Press the rear bearing onto the shaft with sealed side rearward until it contacts the stop ring. Press shaft and bearing assembly into the pump body. 3) Place spacer on the shaft fill with grease.
1.1L ROTARY Article Text (p. 26) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:57PM Cu. In. ............................................. 70 Liters ............................................. 1.1 Fuel System ....................................... 4 Bbl. HP @ RPM ............................................. ... Torque Ft. @ RPM ..................................... ... Compr. Ratio ....................................... 9.
1.1L ROTARY Article Text (p. 27) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:57PM Wear Limit .......................................... ... Seal-To-Rotor Groove Clearance .................. .0020-.0035 (.05-.09) Wear Limit .................................. .0059 (.
1.1L ROTARY Article Text (p. 28) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:57PM Seal Lip Contact Width Standard In. (mm) .......... Less than .02 (Less than .5) Limit In. (mm) ...................................... ... ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ PORT TIMING SPECIFICATIONS PORT TIMING SPECIFICATION TABLES ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ Intake Open (ATDC) ........
A - ENGINE/VIN ID Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 05:51PM ARTICLE BEGINNING 1983-88 ENGINE PERFORMANCE Mazda VIN Code Identification RX7 MODEL IDENTIFICATION Fig. 1: VIN Code Identification VIN CODE ID EXPLANATION Numbers preceding the explanations in the legend below refer to the sequence of characters as listed on VIN identification label in Fig. 1. The legend listed below will also be found in Fig.
A - ENGINE/VIN ID Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.
AIR INJECTION SYSTEM Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:57PM ARTICLE BEGINNING 1983 Exhaust Emission Systems MAZDA RX7 ENGINE AIR INJECTION SYSTEM DESCRIPTION This system controls CO, HC and NOx emissions by injecting secondary air into the exhaust system to cause further burning of exhaust gases.
AIR INJECTION SYSTEM Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:57PM sensor as described in "Mazda RX7 Deceleration Control System" article in this section. AIR PUMP TEST 1) With engine at normal operating temperature, inspect all hose connections for leaks. Check for pump noise and belt tension. 2) Stop engine and disconnect air line at air control valve. Connect hose to a pressure gauge.
AIR INJECTION SYSTEM Article Text (p. 3) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:57PM hose. If air control valve does not respond as described, replace air control valve. Fig. 2: Hose Arrangement for Checking Air Control Valve Operation RELIEF SOLENOID VALVE TEST 1) Disconnect vacuum sensing tubes from relief solenoid valve and vacuum pipe. Blow through solenoid valve from vacuum sensing tube "B" in Fig. 3.
AIR INJECTION SYSTEM Article Text (p. 4) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:57PM Fig. 3: Testing Relief Solenoid Valve RELIEF SOLENOID VALVE SIGNAL CHECK TEST 1) Warm engine to normal operating temperature. Connect tachometer to engine. Connect voltmeter to relief solenoid valve connector terminals. 2) Disconnect connector from throttle sensor and connect a jumper wire between terminals "A" and "C" of connector.
AIR INJECTION SYSTEM Article Text (p. 5) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:57PM 7) Pull out choke knob and check that NO current flows to relief solenoid valve. Push choke knob back in. Reconnect No. 1 and No. 2 water temperature switch and disconnect jumper wire. 8) Remove passenger seat and fold back carpeting to expose heat hazard sensor wiring.
AIR INJECTION SYSTEM Article Text (p. 6) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:57PM speed and watch voltmeter. 3) Voltmeter should read near 12V when engine speed is 1000-1200 RPM. Disconnect No. 1 water temperature switch (located behind alternator) and connect a jumper wire between both terminals in connector. 4) Pull out choke knob and check that voltmeter reads near 12V. Push choke knob back in.
AIR INJECTION SYSTEM Article Text (p. 7) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:57PM 3) Place sensor and thermometer (wrapped in aluminum foil) in container filled with oil. Place a second thermometer in container of oil. See Fig. 6. 4) Connect a battery and test lamp to sensor connector. Test lamp should glow. Gradually heat oil. Test lamp should go OFF when temperature inside aluminum foil is 248-284øF (120-140øC).
AUXILIARY CONTROL DEVICE Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:58PM ARTICLE BEGINNING 1983 Exhaust Emission Systems MAZDA RX7 AUXILIARY CONTROL DEVICE DESCRIPTION In addition to the regular exhaust emission control systems previously described, RX7 models use an auxiliary control device. This unit works in conjunction with emission systems previously explained.
AUXILIARY CONTROL DEVICE Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:58PM CHOKE RELAY 1) Disconnect coupler from relay. With engine off and no power applied, check continuity of terminals. 2) There should be continuity between No. 1 and No. 2. There should be no continuity between No. 3 and No. 4. 3) Connect a wire from battery positive post to terminal No. 6 and battery negative post to terminal No. 5.
AUXILIARY CONTROL DEVICE Article Text (p. 3) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:58PM No. 1 Switch 1) Remove switch from water pump housing. Place switch in water with a thermometer. Connect ohmmeter to switch connector and gradually heat water. 2) Continuity should not exist between terminals when temperature reaches 146-170øF (63-77øC). If switch does not respond as described, replace No. 1 water temperature switch. No.
AUXILIARY CONTROL DEVICE Article Text (p. 4) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:58PM Fig.
CARBURETOR - NIKKI 4-BBL Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 05:52PM ARTICLE BEGINNING 1983 Nikki Carburetors NIKKI 4-BARREL Mazda RX7 DESCRIPTION Carburetor is of 4-barrel, 2-stage design. Primary stage includes idle system, slow speed circuit, accelerator pump system and main metering system. In addition, Federal models are equipped with a sub-zero starting device which admits fluid into the primary stage.
CARBURETOR - NIKKI 4-BBL Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 05:52PM bend float stop to adjust. Fig. 2: Float Drop Adjustment CHOKE LINKAGE (FAST IDLE OPENING ANGLE) Close choke valve fully and measure clearance between primary throttle valve and wall of throttle bore. Set clearance to .040-.047" (1.0-1.2 mm) by bending fast idle rod. See Fig. 3. Fig.
CARBURETOR - NIKKI 4-BBL Article Text (p. 3) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 05:52PM Clearance should be .45-.51" (11.5-13.0 mm). Fig. 4: Choke Valve Opening Angle Adjustment NO. 2 CHOKE DIAPHRAGM 1) Disconnect vacuum sensing tube from No. 2 vacuum diaphragm. Pull choke lever link out fully and hold in place. Choke valve should close fully. (Cool bi-metal coil if necessary). 2) Apply more than 19.7 in.
CARBURETOR - NIKKI 4-BBL Article Text (p. 4) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 05:52PM Fig. 5: Checking Automatic Choke Release CHECKING AUTOMATIC CHOKE RELEASE 1) With engine cold and ignition "OFF", pull choke knob out fully and release. Knob should return automatically and freely. Connect tachometer to engine. 2) Start engine and set engine speed at 2000 RPM with choke knob.
CARBURETOR - NIKKI 4-BBL Article Text (p. 5) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 05:52PM Fig. 6: Hot Start Assist Cable Adjustment THROTTLE OPENER A/C Models Only 1) Turn off all accessories. Remove fuel filler cap. Disconnect and plug idle compensator tube at air cleaner. Connect tachometer to engine and warm engine to normal operating temperature.
CARBURETOR - NIKKI 4-BBL Article Text (p. 6) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 05:52PM NOTE: Altitude compensator must be checked at altitudes of 1640-4920 feet. 1) Remove air cleaner and start engine. Engine should run smoothly at specified idle. Place finger over slow port on carburetor air horn; idle speed should drop. 2) If idle speed did not drop, remove compensator valve and blow through both ports.
CARBURETOR - NIKKI 4-BBL Article Text (p. 7) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 05:52PM valve and choke delay valve. Remove choke heater lead, choke diaphragm No. 2 vacuum sensing tube and altitude compensator valve. 2) Remove throttle opener and bracket assembly, No. 1 choke diaphragm vacuum sensing tube, dashpot diaphragm and bracket assembly (Man. Trans. only) and throttle return spring.
CARBURETOR - NIKKI 4-BBL Article Text (p. 8) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 05:52PM 1) Wash all parts in clean solvent and clear all passages using compressed air. Never use wire for cleaning jets, orifices or passages. Inspect air horn, main body and throttle body for cracks or breakage. 2) Inspect choke shaft and throttle shaft for wear, linkage and connecting rods for bends, and return springs for damage.
CHOKE - ELECTRIC ASSIST Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:58PM ARTICLE BEGINNING 1983 Exhaust Emission Systems MAZDA RX7 CHOKE RETURN & HOT START ASSIST SYSTEMS DESCRIPTION The Choke Return system prevents the choke knob from being left unreturned to prevent overheating of the exhaust system.
CHOKE - ELECTRIC ASSIST Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:58PM Fig. 1: Choke Return and Hot Start Assist Systems TESTING CHOKE RETURN SYSTEM 1) With engine cold and ignition switch "OFF", pull choke knob out fully. Choke knob should return automatically. 2) Connect tachometer to engine. Start engine and set engine speed at 2000 RPM with choke knob.
CHOKE - ELECTRIC ASSIST Article Text (p. 3) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:58PM CHOKE MAGNET Disconnect electrical connector from choke switch. Using an ohmmeter, check continuity between terminals. Continuity should exist between terminals No. 6 and No. 8. See Fig. 3. Fig. 3: Choke Switch Terminal Numbering HOT START ASSIST SYSTEM NOTE: Before replacing hot start motor or relay, check No.
CHOKE - ELECTRIC ASSIST Article Text (p. 4) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:58PM HOT START ASSIST CABLE ADJUSTMENT 1) Remove hot start assist cable lock spring from cable bracket. Slowly pull outer cable until hot start lever just touches stopper lever. Check clearance between cable bracket and cable lock nut. 2) If clearance is not .02-.08" (0.5-2.0 mm), adjust clearance by turning lock nut.
DECELERATION CONTROL SYSTEM Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:58PM ARTICLE BEGINNING 1983 Exhaust Emission Systems MAZDA RX7 DECELERATION CONTROL SYSTEM DESCRIPTION The Deceleration system is designed to maintain a balanced air/fuel mixture during deceleration.
DECELERATION CONTROL SYSTEM Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:58PM Fig. 1: Testing No. 1 Anti-Afterburn Valve NO. 2 ANTI-AFTERBURN VALVE 1) Warm engine to normal operating temperature. Disconnect No. 2 anti-afterburn valve-to-air cleaner hose at air cleaner. Place finger over hose and ensure air is not drawn into hose. 2) Disconnect vacuum sensing hose from No. 2 anti-afterburn valve.
DECELERATION CONTROL SYSTEM Article Text (p. 3) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:58PM Fig. 2: Testing Throttle Sensor 4) Start engine and run at 3000 RPM. Quickly decelerate engine. Current should flow to both terminals simultaneously when engine speed is 1000-1200 RPM. 5) If current does not flow to both terminals at the same time, remove cap from throttle sensor adjusting screw and adjust throttle sensor.
DECELERATION CONTROL SYSTEM Article Text (p. 4) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:58PM Fig. 3: Testing Shutter Solenoid Valve SHUTTER SOLENOID VALVE SIGNAL CHECK 1) Warm engine to normal operating temperature. Stop engine. Connect tachometer to engine. Connect voltmeter to negative (Light Green/Yellow) terminal of shutter solenoid valve electrical connector without disconnecting connector.
DECELERATION CONTROL SYSTEM Article Text (p. 5) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:58PM Fig. 4: Testing Shutter Solenoid Valve Signal 5) On automatic transmissions, shift into "P" or "N". Current should NOT flow to solenoid valve terminal at any engine speed. If solenoid valve does not respond as described, replace shutter solenoid valve.
DECELERATION CONTROL SYSTEM Article Text (p. 6) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:58PM If not, loosen lock nut and turn dashpot diaphragm to adjust engine speed.
EMISSION APPLICATION Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:58PM ARTICLE BEGINNING 1983 ENGINE EMISSIONS Mazda Emission Control Applications 626, GLC, Pickup, RX7 EMISSION CONTROL DEVICE APPLICATIONS EMISSION CONTROL DEVICE APPLICATIONS TABLE ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ B2000 2.0L PCV, AIS, EVAP, OC, EGR, SPK, AI (1), DCS B2000 2.2L Diesel PCV, EGR FWD GLC 1.
EMISSION APPLICATION Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:58PM ITCS ........................... Ignition Timing Control System OC ........................................ Oxyidation Catalyst O2 .............................................. Oxygen Sensor PCV ............................ Positive Crankcase Ventilation SPK ..................................................... Spark TAC ...................
FUEL EVAPORATION SYSTEM Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:58PM ARTICLE BEGINNING 1983 Fuel Evaporation Systems MAZDA ROTARY ENGINE RX7 DESCRIPTION System prevents escape of fuel vapors into atmosphere.
FUEL EVAPORATION SYSTEM Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:58PM Fig. 2: Mazda RX7 Air Vent and Fuel Evaporation System CHECK & CUT VALVE This valve has 3 functions: When fuel tank pressure becomes too high, valve releases pressure to atmosphere. When vacuum becomes too high, valve allows air into tank to prevent tank from collapsing.
FUEL EVAPORATION SYSTEM Article Text (p. 3) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:58PM AIR VENT SOLENOID VALVE Check air vent hose for cracks or damage. Disconnect air vent hose from ventilation pipe. Slowly blow through hose. Air should pass through solenoid. Turn ignition "ON" and blow through hose again. Air should not pass through valve. If valve does not operate as described, replace valve.
FUEL PUMP - ELECTRIC Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 05:54PM ARTICLE BEGINNING 1983 Electric Fuel Pump MAZDA RX7, Pickup DESCRIPTION & OPERATION Electric fuel pump is mounted near fuel tank on frame member. Power is supplied when ignition switch is in the "RUN" position. This circuit is protected by a 15-amp fuse (20-amp on RX7) at fuse panel.
FUEL PUMP - ELECTRIC Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 05:54PM RX7 ....................................................... 1.5 (1400) Pickup ....................................................... .8(800) ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ FUEL PUMP Removal & Installation (B2000) Disconnect negative battery cable. Unplug connector at fuel pump.
HOT IDLE COMPENSATION SYSTEM Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:59PM ARTICLE BEGINNING 1983 Exhaust Emission Systems MAZDA PISTON ENGINE HOT IDLE COMPENSATION SYSTEM All Models DESCRIPTION The Hot Idle Compensation System supplies additional air to intake manifold under hot idle conditions to maintain smooth idle and reduce emissions.
IDLE COMPENSATION SYSTEM Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:59PM ARTICLE BEGINNING 1983 Exhaust Emission Systems MAZDA RX7 IDLE COMPENSATION SYSTEM DESCRIPTION The Idle Compensation system is installed to control the air/fuel mixture under varying engine operating conditions. The system consists of idle compensator, altitude compensator and throttle opener (air conditioned models).
IDLE COMPENSATION SYSTEM Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:59PM diaphragm (throttle opener) and connecting hoses and wires. The throttle opener opens the primary throttle valve when air conditioner is operated at engine speeds of 1000-1200 RPM to maintain smooth engine operation. IDLE COMPENSATOR TEST Remove air cleaner cover and filter element.
IDLE COMPENSATION SYSTEM Article Text (p. 3) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:59PM Fig. 3: Throttle Opener AIR CONDITIONER SOLENOID VALVE TEST 1) Disconnect vacuum sensing tubes from solenoid valve and vacuum port (rear of valve). Blow through vacuum hose and ensure air passes through valve and escapes from air filter. See Fig. 4.
IDLE COMPENSATION SYSTEM Article Text (p. 4) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:59PM Fig. 4: Testing Air Conditioner Solenoid Valve AIR CONDITIONER SOLENOID VALVE SIGNAL CHECK TEST 1) Warm engine to normal operating temperature. Stop engine and connect tachometer. Connect a voltmeter to the air conditioner solenoid valve (White color dot) negative terminal. Start engine and turn air conditioner on.
IDLE COMPENSATION SYSTEM Article Text (p. 5) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:59PM continuity between No. 1 and No. 5. There should be no continuity between No. 1 and No. 3. 3) Connect a wire from battery positive post to terminal No. 2 and battery negative post to terminal No. 4. There should be continuity between No. 1 and No. 3. There should be no continuity between No. 1 and No. 5. Fig.
PCV SYSTEM Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:59PM ARTICLE BEGINNING 1983 Crankcase Ventilation MAZDA B2000, B2200, GLC, 626, RX7 DESCRIPTION & OPERATION PISTON ENGINES The PCV system includes 2 hoses and a PCV valve. Air normally flows out of the valve cover hose, through the PCV valve and into combustion chambers. A hose from the air cleaner to the valve cover supplies fresh air to the crankcase.
PCV SYSTEM Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:59PM Fig. 1: B2000 Pickup Crankcase Ventilation System TESTING PISTON ENGINES All Exc. GLC FWD With engine idling at normal operating temperature, disconnect PCV valve hose at valve cover. Close off hose opening with finger and check that idle speed drops. If idle speed does not drop, replace valve. GLC FWD Remove PCV valve from valve cover.
PCV SYSTEM Article Text (p. 3) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:59PM Fig. 2: RX7 Rotary Engine Purge Valve Air flow should be checked at port "C". Fig. 3: GLC & 626 Crankcase Ventilation System Note direction of flow. Fig.
SPARK CONTROL SYSTEM Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:59PM ARTICLE BEGINNING 1983 Exhaust Emission Systems MAZDA RX7 IGNITION CONTROL SYSTEM RX7 (Exc. Calif. Man. Trans.) DESCRIPTION The Ignition Control system is used to regulate vacuum advance of leading and trailing distributor systems.
SPARK CONTROL SYSTEM Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 04:59PM 0V at idle. When transmission is shifted into any forward or reverse gears, voltmeter should read near 12V. 3) Increase engine speed to 2000 RPM. Slowly decrease engine speed from 2000 RPM and watch voltmeter. Current should stop flowing to solenoid terminals when engine speed is 1000-1200 RPM. 4) Stop engine and disconnect No.
TUNE-UP - ROTARY Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 05:54PM ARTICLE BEGINNING 1983 Mazda Rotary Tune-Up TUNE-UP RX7 IDENTIFICATION ENGINE IDENTIFICATION Engine type code is stamped on rear rotor housing, to the rear of oil filter. Engine serial number is stamped on front rotor housing behind distributor.
TUNE-UP - ROTARY Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 05:54PM distributor cap. Using an ohmmeter, measure resistance of wires while gently twisting wires. If resistance is not to specifications, or fluctuates from infinity to any value, replace high tension wire(s). HIGH TENSION WIRE RESISTANCE ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ Application All Models Ohms ............
TUNE-UP - ROTARY Article Text (p. 3) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 05:54PM Fig. 2: Connecting Timing Light Check leading plug timing first. Fig. 3: Ignition Timing Mark Location IGNITION TIMING (DEGREES ATDC @ RPM) ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ Application Timing Leading .................................................... TDC@750 Trailing .................................
TUNE-UP - ROTARY Article Text (p. 4) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 05:54PM speed to specification by turning throttle adjusting screw. NOTE: Mixture adjustment is not part of normal tune-up procedure and should not be performed unless carburetor is overhauled or vehicle fails emissions testing. Idle Mixture 1) Idle mixture adjustment requires removal of carburetor to remove limiter cap.
TUNE-UP - ROTARY Article Text (p. 5) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 05:54PM NOTE: Carburetor must be removed to check and/or adjust fast idle. Adjust fast idle by setting angle of primary throttle valve with choke valve fully closed. Clearance between primary throttle valve and throttle bore should be .040-.047" (1.0-1.2 mm). If not to specification, bend fast idle rod until correct clearance is obtained.
TUNE-UP - ROTARY Article Text (p. 6) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 05:54PM All models are equipped with a Mitsubishi starter using an overrunning clutch. STARTER SPECIFICATIONS ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ Application Volts Man. Trans. .......... Auto. Trans. ......... 11.5 11.5 Amps ........... ........... Test RPM 60 ................ 100 ...............
TUNE-UP - ROTARY Article Text (p. 7) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 05:54PM Oil Filter .................................................. Air Filter .................................................. Spark Plugs .................................................
VACUUM DIAGRAMS Article Text 1983 Mazda RX7 For www.iluvmyrx7.
VACUUM DIAGRAMS Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 05:00PM Fig.
MAINTENANCE INFORMATION Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 06:13PM ARTICLE BEGINNING 1983-91 MAINTENANCE Mazda Maintenance Information RX7 * PLEASE READ THIS FIRST * NOTE: For scheduled maintenance intervals and the related fluid capacities, fluid specifications and labor times for major service intervals, see SCHEDULED SERVICES article in this section.
MAINTENANCE INFORMATION Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.
MAINTENANCE INFORMATION Article Text (p. 3) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 06:13PM SERVICE POINT LOCATIONS Fig. 1: Service Point Locations (Typical Non-Turbo Engine) Courtesy of Mazda Motor of America, Inc.
MAINTENANCE INFORMATION Article Text (p. 4) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 06:13PM Fig. 2: Service Point Locations (Typical Turbo Engine) Courtesy of Mazda Motor of America, Inc.
MAINTENANCE INFORMATION Article Text (p. 5) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 06:13PM Fig. 3: Service Point Locations (Non-Turbo W/Sub-Zero Start Assist) Courtesy of Mazda Motor of America, Inc.
MAINTENANCE INFORMATION Article Text (p. 6) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 06:13PM Fig. 4: Service Point Locations (Turbo W/Sub-Zero Start Assist) Courtesy of Mazda Motor of America, Inc.
MAINTENANCE INFORMATION Article Text (p. 7) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 06:13PM Fig. 5: Information Label Locations Courtesy of Mazda Motor of America, Inc. SERVICE LABOR TIMES SERVICE LABOR TIMES TABLE (HOURS) ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ 30,000 Mile Service Application RX7 Automatic Transmission ...... Manual Transmission ......... 2.1 2.1 60,000 Mile Service ............
MAINTENANCE INFORMATION Article Text (p. 8) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 06:13PM Minimum Temperature Greater Than 0øF (-18øC) .............. SAE 10W-30 API SG/CD Maximum Temperature Less Than 0øF (-18øC) .................. SAE 5W-30 API SG/CD Automatic Transmission ................ ATF M-III or Dexron IIE Manual Transmission ........................... SAE 75W-90 GL-5 Power Steering Fluid ...........................
MAINTENANCE INFORMATION Article Text (p. 9) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 06:13PM TIRE INFLATION SPECIFICATIONS ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ Application (1) Specification psi (kg/cmý) Normal Loads .................................... Temporary Spare ................................. 32 (2.2) 60 (4.2) (1) - Tire inflation label is located near top of driver's door.
MAINTENANCE INFORMATION Article Text (p. 10) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 06:13PM position from passenger's side of vehicle in case of accidental air bag inflation ANTI-LOCK BRAKE SYSTEM The anti-lock brake system contains electronic equipment that can be susceptible to interference caused by improperly installed or high output radio transmitting equipment.
MAINTENANCE INFORMATION Article Text (p. 11) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 06:13PM Any modification to the exhaust system on turbo models, which reduces exhaust backpressure, will lead to lean fuel mixtures and excessive spark advance. This could cause serious engine damage.
MAINTENANCE INFORMATION Article Text (p. 12) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 06:13PM other objects are on or near the headlights. When working on the headlights always remove the headlight retractor fuse. RADIATOR CAP CAUTION: Always disconnect the fan motor when working near the radiator fan. The fan is temperature controlled and could start at any time even when the ignition key is in the OFF position.
MAINTENANCE INFORMATION Article Text (p. 13) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 06:13PM Manufacturer supplied parts and accessories are warranted against defects in material or workmanship for 12 months without regard to mileage. If installed by dealer, the part or accessory will be repaired or replaced without charge for parts or labor.
MAINTENANCE INFORMATION Article Text (p. 14) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 06:13PM Fig. 6: Fuse Panel Identification (1983-85) Courtesy of Mazda Motor of America Inc. Fig. 7: Fuse Block Identification (1983-85) Courtesy of Mazda Motor of America Inc.
MAINTENANCE INFORMATION Article Text (p. 15) 1983 Mazda RX7 For www.iluvmyrx7.
MAINTENANCE INFORMATION Article Text (p. 16) 1983 Mazda RX7 For www.iluvmyrx7.
MAINTENANCE INFORMATION Article Text (p. 17) 1983 Mazda RX7 For www.iluvmyrx7.
MAINTENANCE INFORMATION Article Text (p. 18) 1983 Mazda RX7 For www.iluvmyrx7.
MAINTENANCE INFORMATION Article Text (p. 19) 1983 Mazda RX7 For www.iluvmyrx7.
SCHEDULED SERVICES Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 06:13PM ARTICLE BEGINNING 1983-91 MAINTENANCE Mazda Maintenance & Service Intervals RX7 * PLEASE READ THIS FIRST * NOTE: All SERVICE SCHEDULES are listed for normal service vehicles. If vehicle is operated under severe service conditions, see SEVERE SERVICE REQUIREMENTS (PERFORM W/SERVICE SCHEDULES) for items requiring additional maintenance.
SCHEDULED SERVICES Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 06:13PM The anti-lock brake system contains electronic equipment that can be susceptible to interference caused by improperly installed or high output radio transmitting equipment. Since this interference could cause the possible loss of the anti-lock braking capability, such equipment should be installed by qualified professionals.
SCHEDULED SERVICES Article Text (p. 3) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 06:13PM CAUTION: To avoid possible damage to vehicle use only ethylene-glycol based coolants with a mixture ratio from 44-68% anti-freeze. DO NOT use 100% anti-freeze as it will cause the formation of cooling system deposits. This results in coolant temperatures of over 300ø F (149øC) which can melt plastics.
SCHEDULED SERVICES Article Text (p. 4) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 06:13PM CAUTION: Always disconnect the fan motor when working near the radiator fan. The fan is temperature controlled and could start at any time even when the ignition key is in the OFF position. DO NOT loosen or remove radiator cap when cooling system is hot. RADIATOR FAN WARNING: Keep hands away from radiator fan.
SCHEDULED SERVICES Article Text (p. 5) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 06:13PM Fig. 2: Service Point Locations (Typical Turbo Engine) Courtesy of Mazda Motor of America, Inc.
SCHEDULED SERVICES Article Text (p. 6) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 06:13PM Fig. 3: Service Point Locations (Non-Turbo W/Sub-Zero Start Assist) Courtesy of Mazda Motor of America, Inc.
SCHEDULED SERVICES Article Text (p. 7) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 06:13PM Fig. 4: Service Point Locations (Turbo W/Sub-Zero Start Assist) Courtesy of Mazda Motor of America, Inc.
SCHEDULED SERVICES Article Text (p. 8) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 06:13PM Service is recommended at mileage intervals based on vehicle operation.
SCHEDULED SERVICES Article Text (p. 9) 1983 Mazda RX7 For www.iluvmyrx7.
SCHEDULED SERVICES Article Text (p. 10) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 06:13PM ³ (since the last time), whichever comes first. ³ ÀÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÙ NORMAL MAINTENANCE SERVICE SCHEDULES CAUTION: The following service schedules refer to vehicles driven under normal operating conditions. For vehicles driven under severe conditions, additional services may be necessary.
SCHEDULED SERVICES Article Text (p. 11) 1983 Mazda RX7 For www.iluvmyrx7.
SCHEDULED SERVICES Article Text (p. 12) 1983 Mazda RX7 For www.iluvmyrx7.
SCHEDULED SERVICES Article Text (p. 13) 1983 Mazda RX7 For www.iluvmyrx7.
SCHEDULED SERVICES Article Text (p. 14) 1983 Mazda RX7 For www.iluvmyrx7.
SCHEDULED SERVICES Article Text (p. 15) 1983 Mazda RX7 For www.iluvmyrx7.
SCHEDULED SERVICES Article Text (p. 16) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 06:13PM ÃÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ´ ³ Fluid Capacities ³ ÃÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ´ ³ Application Quantity ³ ³ ³ ³ Automatic Transmission Fluid ........... 7.7-7.9 Qts. (7.3-7.5L) ³ ³ Cooling System ³ ³ 1983-85 ............................. 9.0-10.0 Qts. (8.5-9.
SCHEDULED SERVICES Article Text (p. 17) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 06:13PM ÃÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ´ ³ Application Specification ³ ³ ³ ³ Engine Oil ³ ³ Minimum Temperature ³ ³ Greater Than 0øF (-18øC) ............... SAE 10W-30 API SG/CD ³ ³ Maximum Temperature ³ ³ Less Than 0øF (-18øC) ...................
SCHEDULED SERVICES Article Text (p. 18) 1983 Mazda RX7 For www.iluvmyrx7.
SCHEDULED SERVICES Article Text (p. 19) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 06:13PM ³ Cooling System ³ ³ 1983-85 ............................. 9.0-10.0 Qts. (8.5-9.5L) ³ ³ 1986-91 ³ ³ Turbo ....................................... 9.2 Qts. (8.7L) ³ ³ Non-Turbo ................................... 7.7 Qts. (7.3L) ³ ³ Engine Oil ............................. 4.4-4.7 Qts. (4.2-4.
SCHEDULED SERVICES Article Text (p. 20) 1983 Mazda RX7 For www.iluvmyrx7.
SCHEDULED SERVICES Article Text (p. 21) 1983 Mazda RX7 For www.iluvmyrx7.
SCHEDULED SERVICES Article Text (p. 22) 1983 Mazda RX7 For www.iluvmyrx7.
SCHEDULED SERVICES Article Text (p. 23) 1983 Mazda RX7 For www.iluvmyrx7.
SCHEDULED SERVICES Article Text (p. 24) 1983 Mazda RX7 For www.iluvmyrx7.
SCHEDULED SERVICES Article Text (p. 25) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 06:14PM ³ ³ Oil Filter ³ ÃÄÄÄÁÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ´ ³ Lubrication Specifications ³ ÃÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ´ ³ Application Specification ³ ³ ³ ³ Engine Oil ³ ³ Minimum Temperature ³ ³ Greater Than 0øF (-18øC) ...............
SCHEDULED SERVICES Article Text (p. 26) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 06:14PM ³ Application Specification ³ ³ ³ ³ Engine Oil ³ ³ Minimum Temperature ³ ³ Greater Than 0øF (-18øC) ............... SAE 10W-30 API SG/CD ³ ³ Maximum Temperature ³ ³ Less Than 0øF (-18øC) ...................
SCHEDULED SERVICES Article Text (p. 27) 1983 Mazda RX7 For www.iluvmyrx7.
SCHEDULED SERVICES Article Text (p. 28) 1983 Mazda RX7 For www.iluvmyrx7.
SCHEDULED SERVICES Article Text (p. 29) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 06:14PM ³ ³ ³ Automatic Transmission ..................................... 2.1 ³ ³ Manual Transmission ........................................ 2.
SCHEDULED SERVICES Article Text (p. 30) 1983 Mazda RX7 For www.iluvmyrx7.
SCHEDULED SERVICES Article Text (p. 31) 1983 Mazda RX7 For www.iluvmyrx7.
SCHEDULED SERVICES Article Text (p. 32) 1983 Mazda RX7 For www.iluvmyrx7.
SCHEDULED SERVICES Article Text (p. 33) 1983 Mazda RX7 For www.iluvmyrx7.
SCHEDULED SERVICES Article Text (p. 34) 1983 Mazda RX7 For www.iluvmyrx7.
SCHEDULED SERVICES Article Text (p. 35) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 06:14PM ÃÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ´ ³ Application Quantity ³ ³ ³ ³ Automatic Transmission Fluid ........... 7.7-7.9 Qts. (7.3-7.5L) ³ ³ Cooling System ³ ³ 1983-85 ............................. 9.0-10.0 Qts. (8.5-9.5L) ³ ³ 1986-91 ³ ³ Turbo ....................................... 9.2 Qts. (8.
SCHEDULED SERVICES Article Text (p. 36) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 06:14PM Automatic Transmission Fluid .......... 7.7-7.9 Qts. (7.3-7.5L) Cooling System 1983-85 ............................ 9.0-10.0 Qts. (8.5-9.5L) 1986-91 Turbo ...................................... 9.2 Qts. (8.7L) Non-Turbo .................................. 7.7 Qts. (7.3L) Engine Oil ............................ 4.4-4.7 Qts. (4.2-4.
SERVICE INDICATOR & WARNING LIGHTS Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 06:14PM ARTICLE BEGINNING 1983-91 MAINTENANCE Mazda Service Indicator & Warning Lights RX7 SERVICE INDICATOR & WARNING LIGHTS The warning lights will come on with the ignition. Any warning light which does not come with the ignition must be checked and repaired. Fig. 1: Dash Gauges & Warning Lights Courtesy of Mazda Motor of America Inc.
SERVICE INDICATOR & WARNING LIGHTS Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 06:14PM BRAKE SYSTEM WARNING LIGHT Light comes on with parking brake. If light remains on, with parking brake off, fluid must be checked. SEAT BELT WARNING Light and beeper will go on for about 6 seconds, or until driver's belt is locked, when ignition is turned on.
TRANSMISSION REMOVAL & INSTALLATION - M/T Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 06:31PM ARTICLE BEGINNING Manual Transmission Removal 1983 RX7 REMOVAL & INSTALLATION Removal 1) Disconnect negative battery cable. Place gearshift lever in neutral position, and remove gearshift knob. Remove console box (if equipped) and gearshift lever. 2) On RX7, remove air cleaner and upper transmission-toengine bolts.
TRANSMISSION SERVICING - M/T Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 06:31PM ARTICLE BEGINNING Manual Transmission Servicing 1983 B2000 & B2200 Pickups, GLC, GLC Wagon, RX7 & 626 LUBRICATION SERVICE INTERVALS Replace lubricant every 30,000 miles and check lubricant level every 7,500 miles. FLUID LEVEL GLC & 626 Remove speedometer cable and driven gear from transaxle case.
CLUTCH Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 06:33PM ARTICLE BEGINNING 1983 Clutch Mazda - RWD GLC Wagon, RX-7, B2000 Pickup, B2200 Pickup DESCRIPTION The clutch assembly for all models is a single plate, dry disc, diaphragm spring type. The clutch release system used on the RX7 and B2000 and B2200 Pickups is hydraulic, using a firewall-mounted master cylinder and a slave cylinder attached to the clutch housing.
CLUTCH Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 06:33PM Fig. 1: Exploded View of RWD Clutch Assembly Check clutch disc and flywheel for excessive wear, cracks or damage and release bearing for noise or roughness. Inspection 1) Check disc for loose rivets, worn springs or oil contamination. Minimum lining height above rivet heads is .012" (.30 mm). On RX7, minimum disc free thickness is .276" (7 mm).
CLUTCH Article Text (p. 3) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 06:33PM in thrust direction. Replace if bearing feels rough or noisy. Inspect release fork for cracks or bends. Replace if necessary. 3) Lightly apply molybdenum grease to clutch component contact areas and sliding surfaces. To complete installation, reverse removal procedures.
CLUTCH Article Text (p. 4) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 06:33PM 3) Inspect for damage to stop ring, cable ends and inner and outer cable. Check cable function. Before installing, apply molybdenum grease to bushings, pedal hook and roller. To complete installation, reverse removal procedure. Adjust cable for proper pedal free play.
CLUTCH Article Text (p. 5) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 06:33PM clearance exceeds .006" (.15 mm), replace defective part. Coat all components with clean brake fluid before assembly. Fig. 3: Exploded View of Clutch Master Cylinder B2000 & B2200 master cylinder external appearance is slightly different. Reassembly 1) Install primary cup with flat side against piston. Ensure compensating port is open.
CLUTCH Article Text (p. 6) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 06:33PM Fig. 4: Exploded View of Clutch Slave Cylinder Inspect clutch hydraulic components for leakage and repair or replace as necessary. Reassembly 1) Wash parts in clean brake fluid or denatured alcohol. Blow dry with compressed air. Check all parts for wear or damage. Standard piston-to-slave cylinder bore is .0016-.0049" (.040-.125 mm).
CLUTCH Article Text (p. 7) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 06:33PM Fig. 5: Clutch Adjustment Locations (Except GLC Wagon) Check clutch pedal for proper height and free play. 2) On GLC Wagon, clutch pedal free play is .39-.59" (10-15 mm). Adjust by setting release cable clearance at engine side of firewall. Loosen lock nut, pull outer cable and turn adjusting nut until clearance is .06-.09" (1.5-2.3 mm). Tighten lock nut.
DRIVE AXLE Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 06:34PM ARTICLE BEGINNING 1983 Drive Axles MAZDA GLC Wagon, RX7, B2000 Pickup, B2200 Diesel Pickup DESCRIPTION Axle housing is banjo type with removable differential carrier and semi-floating drive axles. Ring and pinion are hypoid type, in which centerline of pinion is set below centerline of ring gear. Differential case may be either 2 pinion or 4 pinion design.
DRIVE AXLE Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 06:34PM AXLE SHAFTS & BEARINGS Removal 1) Raise and support vehicle. Remove wheel. Remove brake drum and brake shoes. Disconnect and plug hydraulic line from wheel cylinder. Disconnect parking brake cable. 2) From inboard side of backing plate, remove 4 nuts from axle housing through bolts.
DRIVE AXLE Article Text (p. 3) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 06:34PM system. Fig. 3: Exploded View of Axle Shaft Assembly for Pickups If both drive axles were removed, the end play of each shaft must be measured separately. DIFFERENTIAL CARRIER Removal 1) Raise and support vehicle with jack stands. Remove drain plug and drain rear axle lubricant. Remove drive axles.
DRIVE AXLE Article Text (p. 4) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 06:34PM friction plate, friction disc, pressure ring, side gear, pinion gear and spider. Keep parts in order for reassembly. See Fig. 1. 5) On conventional differentials, drive out differential pinion shaft lock pin with a punch and remove pinion shaft.
DRIVE AXLE Article Text (p. 5) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 06:34PM Fig. 4: Dummy Pinion Shaft and Gauge Block Never use collapsible spacer when checking pinion depth. Drive Pinion Depth 1) Make sure differential bearing bores are free of dirt and burrs. Install front and rear bearing races, then spacer and rear bearing.
DRIVE AXLE Article Text (p. 6) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 06:34PM Fig. 5: Measuring Drive Pinion Installed Height The use of a dial indicator, pinion gauge set and gauge block are required for this procedure. 5) Record the amount the indicator moves in a "+" (plus) or "-" (minus) direction from zero. Remove gauging assembly and pinion from carrier. Check rear face of pinion for the machining correction figure.
DRIVE AXLE Article Text (p. 7) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 06:34PM 41 ....................................................... .134 (3.41) 44 ....................................................... .135 (3.44) 47 ....................................................... .137 (3.
DRIVE AXLE Article Text (p. 8) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 06:34PM tightening. Backlash & Side Bearing Preload 1) Place differential case assembly into carrier making sure index marks on ring and pinion gears are aligned. See Fig. 7. Install bearing adjusters and bearing caps, then tighten bearing cap nuts or bolts finger tight.
DRIVE AXLE Article Text (p. 9) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 06:34PM All Others ......................................... 5-18 (.56-2.03) In. (mm) Ring & Pinion Backlash GLC Wagon .................................... .0059-.0067 (.15-.17) Pickups ...................................... .0075-.0083 (.19-.21) All Others ................................... .0035-.0043 (.09-.11) Side Gear & Pinion Backlash Pickups .........
STEERING COLUMN Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 08:20PM ARTICLE BEGINNING 1983 STEERING Mazda - Steering Columns GLC Wagon, RX7 DESCRIPTION Steering columns used on these models incorporate a collapsible steering shaft. REMOVAL & INSTALLATION STEERING COLUMN Removal 1) Disconnect battery ground cable. Remove horn cap. Remove steering wheel with steering wheel puller.
STEERING COLUMN Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 08:20PM Fig. 1: GLC Wagon Steering Column RX7 steering column is similar. TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS TABLE ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ Application Ft. Lbs. (N.m) Column Bracket Bolts ....................... 12-17 (16-23) Steering Wheel Nut .........................
STEERING COLUMN SWITCHES Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 08:20PM ARTICLE BEGINNING 1983 STEERING Mazda - Steering Wheel & Column Switches 626, GLC (FWD Sedan & RWD Wagon), Pickup, RX7 REMOVAL & INSTALLATION STEERING WHEEL & COMBINATION SWITCH Removal 1) Disconnect battery ground cable. Pull off horn cap. Place front wheels in straight-ahead position. Index mark column shaft and steering wheel.
STEERING COLUMN SWITCHES Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 08:20PM column shrouding. Remove combination switch. Disconnect electrical connector. 2) Remove screw attaching switch contact housing to steering lock body and slide out contact housing. See Fig. 2. Installation To install, reverse removal procedure. STEERING LOCK Removal Remove steering wheel, column shrouding and combination switch.
STEERING GEAR - MANUAL Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 08:20PM ARTICLE BEGINNING 1983 STEERING Mazda - Recirculating Ball B2000 & B2200 Pickups, GLC Wagon, RX7 DESCRIPTION Steering gear is a recirculating ball type with a variable ratio, depending on turning angle of sector shaft. The worm gear and steering shaft are an integral (non-separable) unit.
STEERING GEAR - MANUAL Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 08:20PM Fig. 1: Exploded View of Steering Gear Assembly (Pickups) Removal (GLC Wagon) 1) Disconnect negative battery cable. Remove steering wheel and switches. See STEERING COLUMN SWITCHES article. Remove bolts holding column to dash. Loosen dust cover screws, any other column bolts and pull column jacket off shaft.
STEERING GEAR - MANUAL Article Text (p. 3) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 08:20PM 1) Disconnect negative battery cable. Remove steering wheel and switches. See STEERING COLUMN SWITCHES. Remove hood, steering column covers and air duct. Disconnect couplers of combination switch and remove the switch assembly. 2) Raise and support front of vehicle. Disconnect pitman arm and center link.
STEERING GEAR - MANUAL Article Text (p. 4) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 08:20PM Fig. 3: Checking Sector Shaft Adjusting Screw End Clearance REASSEMBLY & ADJUSTMENT Steering Gear Replace oil seals if necessary. Insert worm gear, ball nut assembly into gear housing. Check preload of worm ball nut. Worm Bearing Preload 1) Check preload (without sector shaft) with a spring scale and 3.
STEERING GEAR - MANUAL Article Text (p. 5) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 08:20PM torque wrench to steering shaft upper end. If not to specifications, adjust as necessary. See Final Worm Bearing Preload table. Fill gear housing with lubricant (API GL-4 SAE 90). FINAL WORM BEARING PRELOAD TABLE ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ Application B2000 & B2200 .......................... RX7 .........
SUSPENSION - FRONT Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 08:20PM ARTICLE BEGINNING 1983 SUSPENSION Mazda - Suspension - Front RX7 DESCRIPTION Mazda uses independent front suspension with MacPherson type struts. Strut assemblies mount between lower control arms and upper fender panels. Strut assemblies consist of inner shock absorbers and coil springs surrounding outside of strut tube housing.
SUSPENSION - FRONT Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 08:20PM Removal 1) Raise and support vehicle. Remove wheel assembly. Remove brake caliper and hang out of the way. Remove brake caliper adapter. Remove grease cap, cotter pin, nut lock and spindle nut. 2) Remove washer and outer wheel bearing. Remove hub/rotor assembly. Remove grease seal and inner wheel bearing.
SUSPENSION - FRONT Article Text (p. 3) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 08:20PM 1) Raise and support vehicle. Remove wheel assembly. Remove brake caliper and hang out of the way. Remove grease cap, cotter pin, nut lock and spindle nut. Remove washer and outer wheel bearing. Remove hub/rotor assembly. 2) Remove backing plate. Disconnect brake line from strut assembly.
SUSPENSION - FRONT Article Text (p. 4) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 08:20PM TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS TABLE ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ Application Ft. Lbs. (N.m) Backing Plate-to-Steering Knuckle .......... 25-33 (34-45) Ball Joint-to-Steering Knuckle ............. 43-51 (58-69) Brake Caliper Adapter-to-Strut ............. 25-33 (34-45) Brake Caliper Bolts ......
SUSPENSION - REAR Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 08:21PM ARTICLE BEGINNING 1983 SUSPENSION Mazda Rear Suspension RX7 DESCRIPTION The RX7 rear suspension consists of upper and lower control links, vertically mounted shock absorbers and coil springs. A 3-piece Watts linkage is used to control side-to-side movement. A stabilizer bar is installed in some models. Fig.
SUSPENSION - REAR Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 08:21PM Disconnect Watt links at axle housing. Slowly lower rear axle and remove coil springs. Installation To install, reverse removal procedures. Install coil spring with painted mark pointing toward rear of vehicle. Install left hand shock absorber lower end attaching bolt with head pointing toward center of vehicle.
SUSPENSION - REAR Article Text (p. 3) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 08:21PM Shock Absorber Bolt (Lower End) ...................... 47-59 (64-80) Stabilizer Bar Brackets .............................. 27-38 (37-52) Upper/Lower Link Bolts .............................. 56-76 (76-103) Watt Link-to-Body/Bracket ............................ 47-59 (64-80) Watt Link Bracket-to-Axle ...........................
JACKING & HOISTING Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 08:21PM ARTICLE BEGINNING 1983 Jacking & Hoisting MAZDA NOTE: These illustrations are not intended to represent exact structure of each vehicle's frame, underbody or body outline. They are presented only to give the mechanic some point of reference.
JACKING & HOISTING Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 08:21PM Fig. 2: B2000 & B2200 Lifting Points Fig. 3: GLC & 626 Lifting Points Fig.
JACKING & HOISTING Article Text (p. 3) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 08:21PM Fig.
PRE-ALIGNMENT CHECKS Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 08:21PM ARTICLE BEGINNING Wheel Alignment PRE-ALIGNMENT INSPECTION PROCEDURES PRE-ALIGNMENT CHECKS Before making wheel alignment adjustment, perform the following checks: 1) Tires should be equal in size and runout must not be excessive. Tires and wheels should be in balance, and inflated to manufacturer's specifications.
WHEEL ALIGNMENT SPECIFICATIONS & PROCEDURES Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 08:21PM ARTICLE BEGINNING 1983 Wheel Alignment MAZDA ADJUSTMENT TIRE INFLATION (COLD) Before attempting to check or adjust wheel alignment, make sure tires are properly inflated. Refer to manufacturer's specifications given in owner's manual. CASTER GLC Caster is not adjustable.
WHEEL ALIGNMENT SPECIFICATIONS & PROCEDURES Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 08:21PM Pickups Change shims between upper control arm shaft and support bracket or turn upper control arm shaft until specifications are obtained. CAMBER NOTE: On GLC wagon, camber is not adjustable. If camber is not within specifications, inspect suspension for excessive wear or damage. Replace components as necessary.
WHEEL ALIGNMENT SPECIFICATIONS & PROCEDURES Article Text (p. 3) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 08:21PM 2) Turn spacer (star wheel) to make the points from rear of tire to center of crossmember equal. See Fig. 2. Turn both right and left spacers the same amount to adjust toe-in. Fig. 2: GLC & 626 Star Wheel Adjustment 3) On GLC only, check parallelism of body and rear wheel.
WHEEL ALIGNMENT SPECIFICATIONS & PROCEDURES Article Text (p. 4) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Sunday, August 26, 2001 08:21PM Caster (Degrees) ............................ +3 2/3 +/- 1/2 (3) Camber (Degrees) .................................... +1 +/- 1/2 Toe-in (Inches) ...................................... 0 to 9/32 Toe-Out on Turns (Degrees) Inner .................................................. ..... Outer .............................
1.3L ENG NO START/BLOWN FUSE - SHORT IN WIRE HARNESS CAT. 15, NO. 012/85 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:29AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN APPLICATION 1979-84 RX7 SUBJECT "ENGINE" Fuse Blows/No Start REFERENCE Mazda Motors Corp., Service Bulletin, No.
ACCEPTABLE BATTERY DRAIN CAT. 5, NO. 017/88 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:29AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN CURRENT DRAW FROM THE BATTERY Model: All Models Bulletin No.
ACCEPTABLE BATTERY DRAIN CAT. 5, NO. 017/88 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:29AM damaged by the excessive current. Fig.
ALTERNATOR/REGULATOR TEST PROCESS/REPLACEMENT INFO CAT. 5, NO. 058/83 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:30AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN IC REGULATOR CHECKING PROCEDURE Models Bulletin No. Category Date All Models 058/83 5 11/9/83 DESCRIPTION Checking procedure for the built-in IC regulator has been established to pin point the alternator problem.
ALTERNATOR/REGULATOR TEST PROCESS/REPLACEMENT INFO CAT. 5, NO. 058/83 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:30AM Fig. 2: Location of "F" Terminal REPAIR PROCEDURE Please refer to the Service Information for IC regulator replacing procedure. NOTE: Be sure the insulators are in the proper position as shown in Fig. 3. Fig.
AUDIO SYSTEM TROUBLESHOOTING PROCEDURES CAT. 15, NO. 078/89 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:30AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN AUDIO SYSTEM TROUBLESHOOTING Model Category Bulletin No. Date All Mazda Models 15, Body Electrical System 078/89 May 5, 1989 DESCRIPTION To simplify audio system troubleshooting, a flow chart (see Fig. 1) has been prepared.
AUDIO SYSTEM TROUBLESHOOTING PROCEDURES CAT. 15, NO. 078/89 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:30AM Fig.
BATTERY REMOVAL/INSTALL WIRE CLIP WARNING CAT. 14, NO. 009/85 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:31AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN BATTERY CLAMP BOLT & NUT Models Bulletin No.
FUSIBLE LINK REFERENCE CHART NO. T-2-3 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:31AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN FUSIBLE LINK REFERENCE CHART Model: Date: No: Group: All Mazda November 1, 1990 (Revised - April 27, 1992) T-2-3 Parts Bulletin SERVICE INFORMATION For easy reference, the following list of Fusible Links have been compiled.
FUSIBLE LINK REFERENCE CHART NO. T-2-3 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.
HIGH PITCH BUZZING NOISE AT DASH: REMOVE OSCILLATOR Article Text 1983 Mazda RX7 For www.iluvmyrx7.
KEYLESS SWITCH SPEED NUT INFORMATION CAT. 15, NO. 010/85 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:32AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN SPEED NUT FOR IGNITION KEY SWITCH Models Bulletin No. Category Date GLC, 626, RX-7 & B2000 010/85 15 6/25/85 DESCRIPTION The speed nut for fixing the key-less switch to the ignition key cylinder housing has been established as a service part.
MISCELLANEOUS BLOWN FUSES/ELECTRICAL PROBLEMS CAT. 15, NO. 016/85 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:32AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN APPLICATION 1979-85 RX7 SUBJECT Miscellaneous Blown Fuses/Electrical Problems REFERENCE Mazda Motors Corp., Service Bulletin, No.
REAR WINDOW DEFROSTER GRID LINE REPAIR PROCEDURE CAT. T, NO. 015/95 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:33AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN REAR WINDOW DEFROSTER GRID LINE REPAIR Model(s): Category: Bulletin No.
REAR WINDOW DEFROSTER GRID LINE REPAIR PROCEDURE CAT. T, NO. 015/95 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:33AM NOTE: Make sure both ends are aligned prior to attaching. 7. Shake the bottle of resin well. CAUTION: Continuity failure will occur if the ingredients are not mixed completely. 8. Brush on the resin overlapping both ends of the broken grid line.
REVISED WIPER LINK BUSHING CAT. 14, NO. 022/85 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:33AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN WIPER LINK Models Bulletin No. Category Date 1981-1985 RX-7 022/85 14 10/18/85 DESCRIPTION A new wiper link has been established as a service part. This new wiper link features a bushing as shown in Fig. 1. Fig.
TURN SIGNAL DOESN'T CANCEL - REPLACE CANCEL CAM CAT. 14, NO. 010/85 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:34AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN TURN SIGNAL SWITCH CANCEL CAM Models Bulletin No. Category Date Symptom All Models 010/85 14 1/22/85 Turn Signal Doesn't Cancel DESCRIPTION If the turn signal switch does not cancel, the most probable cause is a broken cancel cam.
TURN SIGNAL DOESN'T CANCEL - REPLACE CANCEL CAM CAT. 14, NO. 010/85 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:34AM Fig. 2: Turn Signal Cancel Cam 4. Place the turn signal in the "OFF" position . 5. Carefully pry the cancel cam from the combination switch using a screwdriver. See Fig. 3. 6. Install the new cancel cam to the combination switch.
TURN SIGNAL DOESN'T CANCEL - REPLACE CANCEL CAM CAT. 14, NO. 010/85 Article Text (p. 3) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:34AM Fig.
1.2L ENG MODIFIED A/C COMPRESSOR BRACKET INSTRUCTION CAT. 15, NO. 124/83 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:35AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN A/C COMPRESSOR BRACKET INSTALLATION Models Bulletin No. Category Date 1983 RX-7 124/83 15 11/2/83 DESCRIPTION The unthreaded portion of studs for air conditioner compressor bracket has been extended for common use of the parts with other models.
1.2L ENG MODIFIED A/C COMPRESSOR BRACKET INSTRUCTION CAT. 15, NO. 124/83 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:35AM PARTS INFORMATION Plain washers are not included in the 1983 RX7 kits but will be in 1984. However, these washers will be available under the following part numbers: 9995 11 022 (3.2mm, 6 pcs.) for Front Cover Stud. 9995 21 200 (2.3mm, 2 pcs.) for Front Housing Stud.
A/C LITE DIM/NOT ON - WIRE HARNESS CONNECTOR CAT. 16, NO. 008/85 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:35AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN AIR CONDITIONER INDICATOR LIGHT Models Bulletin No. Category Date Symptom RX-7 008/85 16 7/16/85 No A/C Light DESCRIPTION Some air conditioner kits manufactured by Lone Star Manufacturing Company may contain incorrectly assembled harness connectors.
A/C LITE DIM/NOT ON - WIRE HARNESS CONNECTOR CAT. 16, NO. 008/85 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:35AM Fig.
CORRECT FREON CHARGE WARNING SPECS CAT. 16, NO. 034/88 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:36AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN REFRIGERANT CHARGE SERVICE Model: ALL MODELS WITH A/C Bulletin No.
HEATING SYSTEM TROUBLESHOOTING CAT. U, NO. 93-04 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:36AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN HEATING SYSTEM TROUBLESHOOTING MANUAL Model Category Bulletin No. Date All Mazda Models U 93-04 September, 1993 DESCRIPTION This Service Bulletin contains a new Heating System Troubleshooting Manual that was developed by the Mazda Canada Quality Assurance Section.
HEATING SYSTEM TROUBLESHOOTING CAT. U, NO. 93-04 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:36AM Fig. 1: Climate Control System USING THIS MANUAL Follow the flow charts and diagnostic procedures below to repair the complaints which were determined on the Customer Comment Sheet. ÚÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ¿ ³ 1. Complete customer ³ ³ comment sheet.
HEATING SYSTEM TROUBLESHOOTING CAT. U, NO. 93-04 Article Text (p. 3) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:36AM 1. Collect detailed complaint information from the customer using the Customer Comment Sheet. 2. Use the information collected on the Customer Comment Sheet to determine the nature of the complaint. 3a. Refer to the diagnostic flow chart and determine the necessary checks. 3b.
HEATING SYSTEM TROUBLESHOOTING CAT. U, NO. 93-04 Article Text (p. 4) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:36AM ³ humidity the windows never clear ³ ³ ³ (all) ³ ³ ÄÄÄÄÅÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÅÄÄÄÄÄÄÄÄÄÅÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ 2 ³ Even after reaching normal ³ ³ ³ operating temp.
HEATING SYSTEM TROUBLESHOOTING CAT. U, NO. 93-04 Article Text (p. 5) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:36AM Fig. 2: Diagnostic Flow Chart CHECK SHEET Heater concern Item 1: Measuring Vent Outlet Air Temperature 1. Place transmission in park or place manual transmission in neutral and set the parking brake. 2. Start the engine and let idle until the engine reaches normal operating temperatures.
HEATING SYSTEM TROUBLESHOOTING CAT. U, NO. 93-04 Article Text (p. 6) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:36AM 3. Adjust the climate controls to the following settings: Function ............. Temperature .......... Fan speed ............ Recirculate/fresh .... Bi-level Max. hot 2 Fresh 4. Raise the engine speed to 2000 rpm and hold for ten minutes. 5. Measure the vent outlet air temperature.
HEATING SYSTEM TROUBLESHOOTING CAT. U, NO. 93-04 Article Text (p. 7) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:36AM NOTE: Do not perform the above checks with the engine running. Item 3 - Link and Wire Adjustment 1. Remove the kick panel on the passenger side of the vehicle. 2. Remove the glove box. 3. Place the transmission in park or set manual transmission in neutral and set the parking brake. 4.
HEATING SYSTEM TROUBLESHOOTING CAT. U, NO. 93-04 Article Text (p. 8) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:36AM 1. Drain the engine coolant from the radiator. 2. Remove the thermostat from the thermostat housing. 3. Visually inspect the coolant passages and thermostat housing for any casting debris. 4. Feel around inside the thermostat housing for any foreign materials, especially in the area around the heater pipe outlet.
HEATING SYSTEM TROUBLESHOOTING CAT. U, NO. 93-04 Article Text (p. 9) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:36AM Fig. 5: Air Intake Selector (Type A and B) Item 2 - Function Selector This selector controls the direction of the airflow from the vents. On initial start during cold or high humidity temperatures the selector should be placed in the defrost position and the fan speed set to 3 or 4.
HEATING SYSTEM TROUBLESHOOTING CAT. U, NO. 93-04 Article Text (p. 10) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:36AM Fig. 7: Temperature Selector (Type A and B) Climate Control System Shown in Fig. 8 is a typical climate control system. Detailed descriptions of each function are found under the heading "Driving Your Mazda" in the appropriate Owners Manual. Fig.
INOPERATIVE A/C - BLOWN FUSIBLE RECEIVER/DRYER PLUG CAT. 16, NO. 009/85 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:36AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN APPLICATION 1979-85 RX7 SUBJECT Inoperative A/C REFERENCE Mazda Motors Corp., Service Bulletin, No. 16 009/85, September, 1985 CONDITION & CAUSE Some 1979-85 RX7 vehicles may exhibit an inoperative air conditioning system.
POOR A/C COOLING - ADJUST A/C THERMOSTAT CAT. 16, NO. 006/85 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:37AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN NIPPONDENSO AIR CONDITIONER Models Bulletin No.
POOR A/C COOLING - ADJUST A/C THERMOSTAT CAT. 16, NO. 006/85 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:37AM Fig. 2: Removing 2 Screws Securing the Thermostat 4. Turn the adjusting screw of the thermostat clockwise 90ø from the original position. CAUTION: Do not turn the adjusting screw more than 90ø, otherwise the evaporator core will freeze, resulting in an adverse effect on the cooling performance.
POOR COOLING - DIAGNOSING/REPAIR A/C LEAKS CAT. 16, NO. 033/88 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:37AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN DIAGNOSIS & REPAIR OF A/C REFRIGERANT LEAKS Model: ALL MODELS with A/C Bulletin No.
POOR COOLING - DIAGNOSING/REPAIR A/C LEAKS CAT. 16, NO. 033/88 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:37AM inch a second. 3. Whenever possible, the detector probe should be held underneath the components since the refrigerant is heaver than air. (Fig. 2) Fig. 2: Freon Detector Inspection Angle HINT: Hold the electric leak detector probe near the drain hose.
RECEIVER DRIER REPLACEMENT CRITERIA (CANADIAN) CAT. U, NO. 95-02 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, September 03, 2001 03:25PM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN RECEIVER DRIVER REPLACEMENT CRITERIA WHEN REPLACING OTHER A/C COMPONENTS Model(s): Category: Bulletin No.
RECEIVER DRIER REPLACEMENT CRITERIA (CANADIAN) CAT. U, NO. 95-02 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.
RECEIVER DRIER REPLACEMENT CRITERIA - INFORMATION CAT. U, NO. 001/95 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, September 03, 2001 03:25PM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN RECEIVER DRIVER REPLACEMENT CRITERIA WHEN REPLACING OTHER A/C COMPONENTS Model(s): Category: Bulletin No.
RECEIVER DRIER REPLACEMENT CRITERIA - INFORMATION CAT. U, NO. 001/95 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.
USE OF A/C TRACER DYE SERVICE INFO CAT. U, NO. 008/97 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, September 03, 2001 03:26PM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN USE OF A/C TRACER DYE Model: Category: Bulletin No.: Date: All Mazda models U - Heater & Air Conditioner Systems 008/97 May 19, 1997 DESCRIPTION Use a fluorescent A/C leak detecting tracer dye and light for finding minute, intermittent leaks.
USE OF A/C TRACER DYE SERVICE INFO CAT. U, NO. 008/97 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, September 03, 2001 03:26PM b. Small amounts of the tracer dye will be found in the Recovery / Recycling tank, if recovery is necessary.
USE OF A/C TRACER DYE SERVICE INFO CAT. U, NO. 008/97 Article Text (p. 3) 1983 Mazda RX7 For www.iluvmyrx7.
USE OF R-12 REFRIGERANT SUBSTITUTES CAT. U, NO. 009/96 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, September 03, 2001 03:26PM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN USE OF R-12 REFRIGERANT SUBSTITUTES Model(s): Category: Bulletin No.
L4N71B TRANS OIL PRESSURE GAUGE ADAPTER CAT. 40, NO. 018/87 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:39AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN OIL PRESSURE GAUGE ADAPTER Model: 1983 - 1987 RX-7 A/T Bulletin No.: 018/87 Date: 4/9/87 Category: 40 DESCRIPTION An adaptor for the (4903 78 400A) oil pressure gauge has been established for 1983-87 RX7 with automatic transmission.
PAINTING RUSTPROOF STEEL PANELS CAT. 14, NO. 070/89 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:40AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN PAINTING RUSTPROOF STEEL PANELS Model Category Bulletin No.
PAINTING RUSTPROOF STEEL PANELS CAT. 14, NO. 070/89 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.
PAINTING RUSTPROOF STEEL PANELS CAT. 14, NO. 070/89 Article Text (p. 3) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:40AM Fig.
PAINTING RUSTPROOF STEEL PANELS CAT. 14, NO. 070/89 Article Text (p. 4) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:40AM Fig.
PAINTING RUSTPROOF STEEL PANELS CAT. 14, NO. 070/89 Article Text (p. 5) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:40AM Fig.
PAINTING RUSTPROOF STEEL PANELS CAT. 14, NO. 070/89 Article Text (p. 6) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:40AM Fig.
PAINTING RUSTPROOF STEEL PANELS CAT. 14, NO. 070/89 Article Text (p. 7) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:40AM Fig.
PAINTING RUSTPROOF STEEL PANELS CAT. 14, NO. 070/89 Article Text (p. 8) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:40AM Fig.
PAINTING RUSTPROOF STEEL PANELS CAT. 14, NO. 070/89 Article Text (p. 9) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:40AM Fig.
STATIC ELECTRICITY SHOCK WHEN EXITING VEHICLE CAT. 14, NO. 067/89 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:41AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN STATIC ELECTRICITY SHOCK Model Category Bulletin No. Date All Mazda Models 14, Body 067/89 March 29, 1989 DESCRIPTION Drivers or passengers may occasionally feel static electricity shock when they touch the door after getting out of the vehicle.
WHISTLE NOISE FROM CHECK &CUT VALVES - REPL VALVES CAT. 4, NO. 015/85 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:41AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN APPLICATION 1980-85 RX7 & 1981-85 GLC SUBJECT Whistle Noise From Check & Cut Valve REFERENCE Mazda Motors Corp., Service Bulletin, No.
WIND NOISE AROUND DOORS CAT. S, NO. 018/98 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, September 03, 2001 03:34PM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN WIND NOISE AROUND DOORS Model(s): Category: Bulletin No.: Date: All Mazda models except MX-5 Miata and MX-6 S (09) - Body 018/98 July 29, 1998 DESCRIPTION Wind noise around doors may occur with some vehicles. This may be caused by the door weather-strip seal.
WIND NOISE AROUND DOORS CAT. S, NO. 018/98 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, September 03, 2001 03:34PM NOTE: The card test can only be used to evaluate the A-pillar sealing contact. Use the following WHITE GREASE TEST to evaluate the rest of the weather-strip. WHITE GREASE TEST 1. Roll down windows and adequately cover all interior surfaces to prevent contact with grease. 2.
WIND NOISE AROUND DOORS CAT. S, NO. 018/98 Article Text (p. 3) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, September 03, 2001 03:34PM movement. This is done by loosening the hinge bolts and moving the door with a padded pry bar just enough to permit movement of the door. * Hinges should be adjusted first, followed by the striker.
WIND NOISE AROUND DOORS CAT. S, NO. 018/98 Article Text (p. 4) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, September 03, 2001 03:34PM Fig. 2: Grease Pattern - Measure Fig.
WINDSHIELD STONE CHIPPING INSPECTION CAT. S, NO. 037/96 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, September 03, 2001 03:33PM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN WINDSHIELD STONE CHIPPING INSPECTION Model(S): Category: Bulletin No.: Date: All Mazda Models S - Body 037/96 August 10, 1996 DESCRIPTION Windshield cracks caused by stone chips are not covered under the new vehicle warranty.
BRAKE CALIPER BOLT CORROSION - CLEAN & SEAL MT 0995-11 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, September 03, 2001 03:36PM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN BRAKE CALIPER BOLTS Model(s): Category: Bulletin No.: Date: All Mazda Models Mazda Tips MT 0995-11 1995 DESCRIPTION When reinstalling disk brake calipers, use the following procedure to secure the caliper bolts and seal against road corrosion.
BRAKE JUDDER REPAIR (CANADIAN) CAT. P, NO. 94-06 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, September 03, 2001 03:36PM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN BRAKE JUDDER REPAIR Model(s): Category: Bulletin No.: Date: NOTE: 1983-95 Mazda Vehicles (Canadian) P - Brakes 95-02 May, 1995 This bulletin supersedes Service Bulletin Cat. P, No. 94-06.
BRAKE JUDDER REPAIR (CANADIAN) CAT. P, NO. 94-06 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, September 03, 2001 03:36PM 1. If the vehicle is in dealer inventory and the condition is rotor rust: A. Clean the rotor surface by driving the vehicle several miles while frequently applying the brakes. B. If vibration/pulsation is still felt, processed to step "C". C.
BRAKE JUDDER REPAIR (CANADIAN) CAT. P, NO. 94-06 Article Text (p. 3) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, September 03, 2001 03:36PM H. Torque wheel lug nuts to the specifications in the service manual. I. Test drive the vehicle to confirm repair. J. If the brake judder is still felt, correct the rear rotor(s) using steps "C" through "I". SERVICE TOOLS The Accu-Turn (model 8750) On-Car Brake Lathe is recommended by Mazda.
VIBRATION/PULSATION WHILE BRAKING - PROCEDURE CAT. P, NO. 001/95 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, September 03, 2001 03:36PM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN BRAKE JUDDER REPAIR Model(s): Category: Bulletin No.: Date: NOTE: All Mazda Models Through 1995 P 001/95 April, 27 1995 This bulletin replaces Service Bulletin Cat. P, 006/94 dated Sept. 1994.
VIBRATION/PULSATION WHILE BRAKING - PROCEDURE CAT. P, NO. 001/95 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, September 03, 2001 03:36PM 1. If the vehicle is in dealer inventory and the condition is rotor rust: a. b. c. NOTE: 2. Clean the rotor surface by driving the vehicle several miles while frequently applying the brakes. If vibration/pulsation is still felt, processed to step "c".
VIBRATION/PULSATION WHILE BRAKING - PROCEDURE CAT. P, NO. 001/95 Article Text (p. 3) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, September 03, 2001 03:36PM SERVICE TOOLS The Accu-Tum (model 8750) On-Car Brake Lathe is recommended by Mazda. The brake lathe will be available soon from MMA's National Accounts Program at a substantial savings.
VIBRATION/PULSATION WHILE BRAKING - PROCEDURE CAT. P, NO. 001/95 Article Text (p. 4) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, September 03, 2001 03:37PM Labor Operation: P0204BRX/0.6 hrs. MPV (1993 Models only) Rear Brakes/Brake Drums(s), R&R (one side) Labor Operation: P0201ARX/0.3 hrs. Rear Brakes/Brake Drums(s), R&R (both sides) Labor Operation: P0201BRX/0.6 hrs. Brake Drum(s), Machine (one side) Labor Operation: P0201AMX/0.3 hrs.
VIBRATION/PULSATION WHILE BRAKING - PROCEDURE CAT. P, NO. 001/95 Article Text (p. 5) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, September 03, 2001 03:37PM Brake Drum(s), Machine (one side) Labor Operation: P0201AMX/0.8 hrs. Brake Drum(s), Machine (both sides) Labor Operation: P0201AMX/1.3 hrs. Brake Shoe(s), R&R (one side) Labor Operation: P0204ARX/0.7 hrs. Brake Shoe(s), R&R (both sides) Labor Operation: P0204BRX/1.0 hrs.
VIBRATION/PULSATION WHILE BRAKING - PROCEDURE CAT. P, NO. 001/95 Article Text (p. 6) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, September 03, 2001 03:37PM 626/MX-6 Rear Brakes/Disc Plate(s), R&R (one side) Labor Operation: P0208ARX/0.4 hrs. Rear Brakes/Disc Plate(s), R&R (both sides) Labor Operation: P0208BRX/0.6 hrs. Rear Brakes/Disc Plate(s), Machine on vehicle (one sides) Labor Operation: P0214AMX/0.7 hrs.
VIBRATION/PULSATION WHILE BRAKING - PROCEDURE CAT. P, NO. 001/95 Article Text (p. 7) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, September 03, 2001 03:37PM Rear Brakes/Pad(s), R&R (one sides) Labor Operation: P0209ARX/0.5 hrs. Rear Brakes/Pad(s), R&R (both sides) Labor Operation: P0214BRX/0.6 hrs. MX-3 Rear Brakes/Disc Plate(s), R&R (one side) Labor Operation: P0208ARX/0.4 hrs.
VIBRATION/PULSATION WHILE BRAKING - PROCEDURE CAT. P, NO. 001/95 Article Text (p. 8) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, September 03, 2001 03:37PM Millenia Front Brakes/Disc Plate(s), R&R (one side) Labor Operation: P0102ARX/0.5 hrs. Front Brakes/Disc Plate(s), R&R (both side) Labor Operation: P0208CRX/0.6 hrs. Front Brakes/Disc Plate(s), Machine on vehicle (one sides) Labor Operation: P0113AMX/0.7 hrs.
VIBRATION/PULSATION WHILE BRAKING - PROCEDURE CAT. P, NO. 001/95 Article Text (p. 9) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, September 03, 2001 03:37PM Labor Operation: P0104ARX/0.4 hrs. Front Brakes/Pad(s), R&R (both sides) Labor Operation: P0104BRX/0.6 hrs. MPV Front Brakes/Disc Plate(s), R&R (one side) Labor Operation: P0102ARX/0.6 hrs. Front Brakes/Disc Plate(s), R&R (both side) Labor Operation: P0208CRX/0.9 hrs.
VIBRATION/PULSATION WHILE BRAKING - PROCEDURE CAT. P, NO. 001/95 Article Text (p. 10) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, September 03, 2001 03:37PM Labor Operation: P0102ARX/0.4 hrs. Front Brakes/Disc Plate(s), R&R (both side) Labor Operation: P0208CRX/0.7 hrs. Front Brakes/Disc Plate(s), Machine on vehicle (one sides) Labor Operation: P0113AMX/0.7 hrs.
VIBRATION/PULSATION WHILE BRAKING - PROCEDURE CAT. P, NO. 001/95 Article Text (p. 11) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, September 03, 2001 03:37PM Front Brakes/Disc Plate(s), R&R (both side) Labor Operation: P0102CRX/1.1 hrs. (2WD) Labor Operation: P0102DRX/1.6 hrs. (4WD) Front Brakes/Disc Plate(s), Machine on vehicle (one sides) Labor Operation: P0113AMX/0.8 hrs. (2WD) Labor Operation: P0113CMX/0.6 hrs.
1.2L ENG COOLING FAN DRIVE - NEW GREASE FOR COLD CAT. 3, NO. 019/83 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:17AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN 1983 RX-7 COOLING FAN DRIVE (CLUTCH) Models Bulletin No. Category Date 1983 RX-7 019/83 3 2/1/83 DESCRIPTION In order to improve the characteristic of bearing grease in cold climates, the type of grease has been changed. Fig.
1.2L HARD CRANK/NO START - CARBON IN ROTOR/HOUSING CAT. 1, NO. 103/83 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:17AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN HARD CRANKING Models Bulletin No.
1.2L HARD CRANK/NO START - CARBON IN ROTOR/HOUSING CAT. 1, NO. 103/83 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:17AM Fig. 2: Using Flywheel Turning Tool 5) Lower the vehicle. Turn the front pulley clockwise, facing the rear of the car, with a l9mm wrench. At the same time, inject 20-30 cc of engine oil through carburetor. Do not exceed the specified quantity of oil.
1.2L HARD CRANK/NO START - CARBON IN ROTOR/HOUSING CAT. 1, NO. 103/83 Article Text (p. 3) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:17AM CAUTION: Do not turn the flywheel in the direction of normal engine rotation. 4) Follow the procedure in I, steps 5-10.
1.3L ENG CLUTCH VIB - REPL FLYWHEEL ALIGNMENT PINS CAT. 6, NO. 002/86 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:18AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN CLUTCH ALIGNMENT PINS Models Bulletin No. Category Date Symptom 1983-86 RX-7 002/86 6 4/8/86 Clutch Vibration DESCRIPTION Replacement flywheels for the 1983-1986 RX-7 are shipped without clutch alignment pins.
BAD SHUTTER VALVE CAUSES ROUGH IDLE/NO IDLE Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 10:03AM ARTICLE BEGINNING TECHNICAL INFORMATION TIP ROTARY ROUGH IDLE YEAR(S): MANUFACTURER: MODELS: DATE OF ISSUE: ISSUE: 1982-85 Mazda RX-7 June 1993 BAD SHUTTER VALVE CAUSES ROUGH IDLE/NO IDLE A bad shutter valve may cause a rough or no idle on 1982-85 Mazda RX-7 models.
ENGINE STAND ADAPTOR MODIFICATIONS CAT. 40, NO. 025/88 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:18AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN ENGINE STAND ADAPTOR MODIFICATION Model: All Models Bulletin No.: 023/88 Date: 10/28/88 Category: 40 DESCRIPTION With the introduction of universal engine hanger (49L0-10-1A0), a slight modification will be necessary on some types of engine stand adaptors.
FILLING COOLING SYSTEM CAT. 3, NO. 008/87 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:18AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN ENGINE COOLANT Model: ALL MODELS Bulletin No.: 008/87 Date: 7/16/87 Category: 3 DESCRIPTION The proper level for the coolant is between the on the coolant reservoir.
FILLING COOLING SYSTEM CAT. 3, NO. 008/87 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:18AM fully open). Check that there are no coolant leaks. Add additional coolant as needed so that the radiator is full and the coolant level is at the "FULL" mark on the coolant reservoir. NOTE: If you encounter a reservoir bottle that is empty, it is likely that the level of coolant inside the radiator is also low.
INSTALLING MAZDA BRAND OIL FILTER CAT. 2, NO. 005/89 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:19AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN ENGINE OIL FILTER CARTRIDGE Models Bulletin No. Category Date ALL MODELS 005/89 2 2/10/89 DESCRIPTION When servicing Mazda vehicles, please be aware of the following installation procedure and tightening requirements of the Mazda brand oil filters.
INSTALLING MAZDA BRAND OIL FILTER CAT. 2, NO. 005/89 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:19AM for Oil Leakage. TOKYO ROKI CO., LTD. for Oil Leakage. TOKYO ROKI CO., LTD. JEYO 14 3020 Caution 1. Apply a Thin Film of Oil to the Surface of Gasket before Screwing on. 2. Tighten 1-1/6 Turn after Gasket Contacts Base. 3. Start Engine and Check for Oil Leakage. TOKYO ROKI CO., LTD.
OIL LEAK AT REAR STATIONARY GEAR O-RING - CAR FIX CAT. B, NO. 003/98 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:19AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN OIL LEAK AT REAR STATIONARY GEAR O-RING/ON-CAR REPLACEMENT PROCEDURE Model(s): Category: Bulletin No.
OIL LEAK AT REAR STATIONARY GEAR O-RING - CAR FIX CAT. B, NO. 003/98 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:19AM 9. Install the (RS) gear. Tightening torque: 16-22 N.m 10. Install remaining parts in the reverse order of removal. 11. Verify repair. Fig. 1: Rear Stationary Gear, Oil Seal & Bolt - Insert Screwdrivers Fig.
OIL LEAK AT REAR STATIONARY GEAR O-RING - CAR FIX CAT. B, NO. 003/98 Article Text (p. 3) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:19AM PARTS INFORMATION TABLE ÚÄÄÄÄÄÄÄÄÄÄÄÄÄÄÂÄÄÄÄÄÄÄÄÄÄÄÄÄÂÄÄÄÄÄÄÂÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ¿ ³ Part Number ³ Description ³ Qty.
PARTIAL ENGINE (LONG BLOCK) AVAILABILITY CAT. B, NO. 004/94 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:19AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN PARTIAL ENGINE (LONG BLOCK) AVAILABILITY Model(s): Category: Bulletin No.: Date: Revised: All Mazda Models B 004/94 3/9/94 6/21/94 DESCRIPTION Partial engines are available as repair components and will replace the need to replace the entire engine.
PARTIAL ENGINE (LONG BLOCK) AVAILABILITY CAT. B, NO. 004/94 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.
PARTIAL ENGINE (LONG BLOCK) AVAILABILITY CAT. B, NO. 004/94 Article Text (p. 3) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:19AM ³ Year/Model ³ Engine P/N ³ Gasket P/N ³ Remarks ³ ÃÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÅÄÄÄÄÄÄÄÄÄÄÄÄÄÄÅÄÄÄÄÄÄÄÄÄÄÄÄÄÄÅÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ´ ³1990-94 PROTEGE (M/T)³ BP05-02-300 ³ 8ABA-02-310 ³ ³ ³(1.
PARTIAL ENGINE (LONG BLOCK) AVAILABILITY CAT. B, NO. 004/94 Article Text (p. 4) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:19AM ÃÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÅÄÄÄÄÄÄÄÄÄÄÄÄÄÄÅÄÄÄÄÄÄÄÄÄÄÄÄÄÄÅÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ´ ³1988-89 929(3.0L SOHC)³ JE15-02-300 ³ 8AH1-02-310 ³ ³ ÃÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÅÄÄÄÄÄÄÄÄÄÄÄÄÄÄÅÄÄÄÄÄÄÄÄÄÄÄÄÄÄÅÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ´ ³1990-91 929 (SOHC)³ JE39-02-300 ³ 8AJA-02-310 ³ ³ ³(3.
PARTIAL ENGINE (LONG BLOCK) AVAILABILITY CAT. B, NO. 004/94 Article Text (p. 5) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:19AM ³ (2.
PROPYLENE GLYCOL BASED COOLANT: RECOMMENDATIONS CAT. E, NO. 001/94 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:19AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN PROPYLENE GLYCOL BASED COOLANT Model(s): Category: Bulletin No.: Date: All Mazda Models E 001/94 10/21/94 AFFECTED MODELS All Mazda Vehicles DESCRIPTION Mazda does not recommend propylene glycol coolants.
RATTLE FROM FLOOR WHEN ACCEL - BROKEN MUFFLER HANGER CAT. 4, NO. 055/89 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:19AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN PRE-SILENCER HANGER BREAKAGE Models Bulletin No. Category Date Symptom ALL MODELS 055/89 4 2/20/89 Noise DESCRIPTION If a rattling noise is heard from underneath the floor during the acceleration, this may be due to the broken silencer hanger.
RECONDITIONED ANTI-FREEZE CAT. E, NO. 002/96 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:20AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN RECONDITIONED ANTI-FREEZE Model(s): Category: Bulletin No.: Date: All Mazda Models E - Cooling System 002/96 June 27, 1996 DESCRIPTION Mazda does not recommend the use of reconditioned anti-freeze.
RECONDITIONED ANTIFREEZE WARNINGS CAT. E, NO. 001/90 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:20AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN RECONDITIONED ANTIFREEZE Models Bulletin No. Category Date All Models 001/90 E 2/14/90 DESCRIPTION Mazda Motor Corporation (MC) does not recommend the use of reconditioned anti-freeze. Please use ethylene glycol base coolant for Mazda's aluminum engines.
REVISED ROTORY ENGINE PRICING CAT. RF, NO. 95-24 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:20AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN REVISED ROTARY ENGINE PRICING Model(s): Category: Bulletin No.: Date: All Mazda RX-7 Models Parts Flash RF 95-24 October 20, 1995 DESCRIPTION The price of the Rebuilt Rotary Engines has changed. A core charge of $600.00 is now included in the dealer Price.
REVISED ROTORY ENGINE PRICING CAT. RF, NO. 95-24 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.
1.2L ENG NO POWER/STUMBLE/ROUGH IDLE/BUCKING CAT. 4, NO. 014/85 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:29AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN APPLICATION 1981-85 RX7 (High Altitude Vehicles) SUBJECT No Power, Stumble, Rough Idle, Bucking, Etc. REFERENCE Mazda Motors Corp., Service Bulletin, No.
1.2L NEW THROTTLE SENSOR ADJUSTING PROCEDURE CAT. 1A, NO. 029/83 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:29AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN THROTTLE SENSOR CHECKING AND ADJUSTING PROCEDURES Models Bulletin No.
1.3L ENG THROTLE SENSR TOOL & ADJUSTMENT INFO CAT. 40, NO. 007/85 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:30AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN THROTTLE SENSOR CHECKER Models Bulletin No. Category Date 1981-85 RX-7 007/85 40 7/23/85 DESCRIPTION The Throttle Sensor Checker and Attachment have been established for adjusting the throttle sensor for 1984-1985 REX-7 (13B) with E.G.I.
1.3L ENG THROTLE SENSR TOOL & ADJUSTMENT INFO CAT. 40, NO. 007/85 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:30AM 4. If both lamps illuminate or neither lamp illuminates, proceed as follows: * Remove the cap from the adjusting screw. * If both lamps illuminate turn the adjusting screw counterclockÄ wise until only the red lamp illuminates.
1.3L ENG THROTLE SENSR TOOL & ADJUSTMENT INFO CAT. 40, NO. 007/85 Article Text (p. 3) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:30AM Fig. 5: Throttle Sensor Checker Attachments 4. Attach the red clip of the attachment to the battery as follows: + terminal - 1983-1985 RX-7 - terminal - 1981-1982 RX-7 5. Start the engine. Raise the engine speed to 3000 rpm and release the throttle.
CALIFORNIA REFORMULATED GASOLINE CAT. F, NO. 014/96 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:30AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN CALIFORNIA REFORMULATED GASOLINE Model(s): Category: Bulletin No.
CALIFORNIA REFORMULATED GASOLINE CAT. F, NO. 014/96 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:30AM operation. * Reduced benzene by approximately 50%. CaRFG AFFECT ON VEHICLE PERFORMANCE Properly blended CaRFG should have no adverse affect on vehicle performance, engine durability or fuel system components.
CALIFORNIA REFORMULATED GASOLINE CAT. F, NO. 014/96 Article Text (p. 3) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:30AM ODOR EMITTED FROM CaRFG CaRFG is not expected to smell different from gasoline most vehicles currently use. If unusual odor is noticed, it is probably be from oxygenates. Most service stations use vapor recovery systems to minimize gasoline vapor release to the atmosphere during refueling.
CHOKE SYSTEM MAINTENANCE SCHEDULE/CLEANING PROCEDURE CAT. 1A, NO. 032/83 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:30AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN CHOKE SYSTEM SCHEDULED MAINTENANCE Model: 1983 RX-7, 626, GLC Bulletin No.
EMISSION INSPECTION & MAINTENANCE TEST PREPARATIONS CAT. F, NO. 005/93 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:31AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN PROPER PREPARATION FOR STATE EMISSION INSPECTION AND MAINTENANCE TEST Model Category Bulletin No.
PARTS BULLETIN - SPARK PLUG COIL/WIRE SET NO. T-1-6 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:31AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN SPARK PLUG COIL/WIRE SET Model(s): Category: Bulletin No.: Date: Revised: All Mazda Models Through 1995 Parts Bulletin T-1-6 November 1, 1990 April, 24 1995 DESCRIPTION A complete line of Mazda Spark Plug Wire Sets are available from your servicing PDC.
PARTS BULLETIN - SPARK PLUG COIL/WIRE SET NO. T-1-6 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.
PARTS BULLETIN - SPARK PLUG COIL/WIRE SET NO. T-1-6 Article Text (p. 3) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:31AM ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÅÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÅÄÄÄÄÄÄÄÄÄÄÄÄÄÄ 1991-93 Navajo ³ ³ ZZLO-18-140 ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÅÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÅÄÄÄÄÄÄÄÄÄÄÄÄÄÄ 19993-94 626/MX-6 2.5L ³ RC-ZE28 ³ 0000-18-128A ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÅÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÅÄÄÄÄÄÄÄÄÄÄÄÄÄÄ 1995 626 2.
RECOMMENDED FUEL CAT. 4, NO. 054/89 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:31AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN USE OF REGULAR UNLEADED GASOLINE Models Bulletin No. Category Date ALL MODELS 054/89 4 2/20/89 DESCRIPTION It is recommended that REGULAR UNLEADED gasoline be used in all Mazda vehicles NOT equipped with a turbocharger.
RX-7 OIL REPLACEMENT TIP Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 10:02AM ARTICLE BEGINNING TECHNICAL INFORMATION TIP RX-7 OIL FILTER REPLACEMENT YEAR(S): MANUFACTURER: MODELS: All RX-7 Engines Mazda RX-7 ISSUE: OIL FILTER REPLACEMENT The oil filter is mounted face down on Mazda RX-7 engines. This makes filter replacement an unnecessarily messy job.
SPARK PLUG CROSS-REFERENCE CHART NO. T-1-3 Article Text 1983 Mazda RX7 For www.iluvmyrx7.
SPARK PLUG CROSS-REFERENCE CHART NO. T-1-3 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.
SPARK PLUG CROSS-REFERENCE CHART NO. T-1-3 Article Text (p. 3) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:31AM Fig.
TAS (THROTTLE ADJUSTMENT SCREW) LOCATION/ADJUSTMENT CAT. F, NO. 014/98 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:32AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN TAS (THROTTLE ADJUSTMENT SCREW) ADJUSTMENT Model(s): Category: Bulletin No.: Date: All Mazda Models with Fuel Injection F (01) - Fuel & Emission Control 014/98 December 9, 1998 VEHICLES AFFECTED All fuel injected models.
TAS (THROTTLE ADJUSTMENT SCREW) LOCATION/ADJUSTMENT CAT. F, NO. 014/98 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:32AM Fig.
WHISTLE NOISE FROM CHECK &CUT VALVES - REPL VALVES CAT. 4, NO. 015/85 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:32AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN APPLICATION 1980-85 RX7 & 1981-85 GLC SUBJECT Whistle Noise From Check & Cut Valve REFERENCE Mazda Motors Corp., Service Bulletin, No.
1.2/1.3L ENG CLUTCH CHATTER/JUDDER - NEW DISC CAT. 6, NO. 003/86 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:42AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN APPLICATION 1983-86 RX7 SUBJECT Clutch Chatter/Judder REFERENCE Mazda Motors Corp., Service Bulletin, No. 6 003/86, April, 1986 CONDITION & CAUSE Some 1983-86 RX7 vehicles may exhibit clutch chatter/judder.
1.3L ENG CLUTCH VIB - REPL FLYWHEEL ALIGNMENT PINS CAT. 6, NO. 002/86 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:43AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN CLUTCH ALIGNMENT PINS Models Bulletin No. Category Date Symptom 1983-86 RX-7 002/86 6 4/8/86 Clutch Vibration DESCRIPTION Replacement flywheels for the 1983-1986 RX-7 are shipped without clutch alignment pins.
HARD SHIFT TO 2ND GEAR AFTER COLD START - NEW PARTS CAT. J, NO. 004/92 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:43AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN HARD SHIFT TO 2ND GEAR AFTER COLD START Model(s): Category: Bulletin No.
HARD SHIFT TO 2ND GEAR AFTER COLD START - NEW PARTS CAT. J, NO. 004/92 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.
IMPROVED SPEEDO GEAR SLEEVE TO ELIMINATE LEAKS CAT. 7, NO. 027/87 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:43AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN SPEEDOMETER DRIVEN GEAR SLEEVE Model: ALL MODELS Bulletin No.
IMPROVED SPEEDO GEAR SLEEVE TO ELIMINATE LEAKS CAT. 7, NO. 027/87 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:43AM Long Bed Cab Plus JM2UF211 JM211311 H0603331 ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ PARTS INFORMATION ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ NEW PART NO. OLD PART NO.
M & R TYPE TRANS HARD SHIFT COLD - NEW GEAR OIL CAT. 7, NO. 062/89 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:43AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN HARD SHIFT IN LOW TEMPERATURE Models Bulletin No.
MANUAL TRANS NEW BEARING COVER BOLTS/TORQUE CAT. 7, NO. 002/84 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:43AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN MODIFICATION OF BEARING COVER BOLTS Model: B2000, B2200, & RX-7 Bulletin No.
MANUAL TRANS NEW BEARING COVER BOLTS/TORQUE CAT. 7, NO. 002/84 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:43AM RX-7 12A: 13B: JM1FB331 E0819695 JM1FB332 E0819695 February, February, 1984 1984 ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ PARTS INFORMATION ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ NEW PART NO. OLD PART NO.
MANUAL TRANSMISSION SHIM ADJUSTMENTS CAT. J, NO. 001/90 Article Text 1983 Mazda RX7 For www.iluvmyrx7.
MANUAL TRANSMISSION SHIM ADJUSTMENTS CAT. J, NO. 001/90 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:44AM Fig. 1: Manual Transmission Application Chart 1. Install the synchronizer ring and 5th gear. 2. Insert the steel ball and thrust washer. 3. Install only the two 3.0mm (0.118 in) thick "C", washers in the front mainshaft groove and hold them with the retaining ring. See Figure 2.
MANUAL TRANSMISSION SHIM ADJUSTMENTS CAT. J, NO. 001/90 Article Text (p. 3) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:44AM Fig. 2: Retaining Ring Installation (M-Type) Note: If the "C" washers are not pushed fully forward in the mainshaft groove the measurement will be incorrect. 4. While pushing the "C" washers forward, measure the clearance between the thrust washer and "C" washers. (See Fig. 3). Fig.
MANUAL TRANSMISSION SHIM ADJUSTMENTS CAT. J, NO. 001/90 Article Text (p. 4) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:44AM Fig. 4: NOTE: 3. Installing Rear Bearing (M-Types) If the "C" washers will not fit into the rear mainshaft groove, select the proper thickness "C" washers. Ensure both "C" washers at this position are the same thickness. Measure the clearance between the "C" washers and mainshaft rear bearing.
MANUAL TRANSMISSION SHIM ADJUSTMENTS CAT. J, NO. 001/90 Article Text (p. 5) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:44AM Fig. 6: Note: 4. Retaining Ring Installation (R-Type) If the "C" washers are not pushed fully forward in the mainshaft groove the measurement will be incorrect. While pushing the "C" washers forward, measure the clearance between the "C" washers and thrust waster. (See Fig. 7). Fig.
MANUAL TRANSMISSION SHIM ADJUSTMENTS CAT. J, NO. 001/90 Article Text (p. 6) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:44AM Fig. 8: Note: 3. Rear Bearing Installation (R-Type) If the "C" washers will not fit into the rear mainshaft groove, select the proper thickness "C" washers. Ensure both "C" washers at this position are the same thickness. Measure the clearance between the "C" washers and mainshaft rear bearing.
REMANUFACTURED TRANS (CANADIAN) - DIAGNOSIS SHEET CAT. J, NO. 95-02 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:44AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN REMANUFACTURED TRANSMISSIONS Model(s): Category: Bulletin No.: Date: All Mazda (Canadian) Models through 1995 J - Manual Transmission 95-02 May 1995 DESCRIPTION Remanufactured Transmissions and Transaxles which are supplied by Mazda Canada Inc.
REMANUFACTURED TRANS (CANADIAN) - DIAGNOSIS SHEET CAT. J, NO. 95-02 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:44AM Fig. 1: Example of Warranty Tag 3.
REMANUFACTURED TRANS (CANADIAN) - DIAGNOSIS SHEET CAT. J, NO. 95-02 Article Text (p. 3) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:44AM as specified in the enclosed revised Parts Merchandising Bulletin. If a core unit is received without a properly completed "Warranty Tag" and/or properly completed "Automatic Transmission Diagnosis Information Sheet" the core credit will not be processed for payment.
REMANUFACTURED TRANS (CANADIAN) - DIAGNOSIS SHEET CAT. J, NO. 95-02 Article Text (p. 4) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:44AM Fluid Condition: Fluid Level: ____ Burnt ____ Correct ____ Normal ____ High ____ Low Line Pressure (record applicable data) Idle WOT P ____ N/A R ____ ____ N ____ N/A OD ____ ____ D ____ ____ 2 ____ ____ 1 ____ ____ 4.
REAR WHEEL DRIVE PINION HEIGHT ADJUSTMENT INFO CAT. 9, NO. 014/83 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:49AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN PINION HEIGHT ADJUSTMENT Models Bulletin No.
ALIGNMENT SPECIFICATIONS (CANADIAN) CAT. N, NO. 95-02 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:50AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN ALIGNMENT SPECIFICATIONS Models: Category: Bulletin No.: Date: 1993-95 Mazda Models (Except 1994-95 B-Series) (Canada) N - Steering 95-02 January, 1995 APPLICABLE MODELS All models except 1994-95 B-Series.
ALIGNMENT SPECIFICATIONS (CANADIAN) CAT. N, NO. 95-02 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:50AM ³ A ³ ³ indicated is ³ not mentioned. ³ ³ R ³ ³ also described) ³ (No specification) ³ ³ ÃÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÅÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÅÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ´ ³ ³ Thrust Angle ³ ñ0.
ALIGNMENT SPECIFICATIONS AND TOLERANCES -INFORMATION CAT. N, NO. 001/95 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:50AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN ALIGNMENT SPECIFICATIONS Model(s): Category: Bulletin No.: Date: NOTE: All Mazda Models (except Navajo & 1994 and on B-Series vehicles) N - Steering 001/95 1/19/95 This bulletin was originally released as Cat N, #003/94.
ALIGNMENT SPECIFICATIONS AND TOLERANCES -INFORMATION CAT. N, NO. 001/95 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:50AM ³ Rear ³ Camber (Difference ³ ñ 1 (ñ1.5) degrees ³ ³ ³ ³ between right and ³ ³ ³ ³ ³ left) ³ ³ ³ ³ ÃÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÅÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÅÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ´ ³ ³ Toe (Total toe in) ³ ñ 4mm (Angle ³ One side toe is ³ ³ ³ ³ indicated is also ³ not mentioned.
ALUMINUM WHEEL TIRE CHANGE - CENTER HUB DAMAGE INFO CAT. 12, NO. 002/85 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:51AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN TIRE CHANGERS FOR ALUMINUM WHEEL Models Bulletin No. Category Date RX-7, 626 & GLC 002/85 12 6/17/85 DESCRIPTION If standard tire changers are used to change tires on aluminum wheels, damage will occur to the center hub. See Fig. 1.
CHECKING PROCEDURE FOR POWER STEERING BOOT LEAKAGE CAT. N, NO. 004/97 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:51AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN CHECKING PROCEDURE FOR POWER STEERING BOOT LEAKAGE Model(s): Category: Bulletin No.
CHECKING PROCEDURE FOR POWER STEERING BOOT LEAKAGE CAT. N, NO. 004/97 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:51AM gear. CAUTION: Fig. 1: DO NOT keep the steering wheel fully turned to the locked position for more than five seconds. Power steering system damage may occur.
HIGH STEERING WHEEL EFFORT - VERIFY CONDITION MT 0995-05 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:51AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN STEERING WHEEL EFFORT Model(s): Category: Bulletin No.
INSTALLATION OF TIRE CHAINS CAT. Q, NO. 005/93 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:51AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN INSTALLATION OF TIRE CHAINS Model(s): Category: Bulletin No.: Date: All Mazda Models "Q" Tires/Wheels 005/93 6/3/93 DESCRIPTION Tire chains may scratch or chip aluminum wheels. If chains are to be installed, aluminum wheels should be changed to steel wheels.
REVISED IDLER ARM/DUST SEAL CAT. 10, NO. 023/83 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:51AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN IDLER ARM MODIFICATION Models Bulletin No.
STEERING WHEEL SLIGHTLY OFF CENTER - PROCEDURE CAT. N, NO. 005/95 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:51AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN STEERING WHEEL SLIGHTLY OFF CENTER Models: Category: Bulletin No.: Date: All Mazda Models Through 1995 Except B-Series & Navajo N 005/95 3/15/95 DESCRIPTION The steering wheel on some models may be slightly off center.
STEERING WHEEL SLIGHTLY OFF CENTER - PROCEDURE CAT. N, NO. 005/95 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:51AM ÃÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÅÄÄÄÄÄÄÄÄÄÄÄÅÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ´ ³ ³ 4 cyl. ³ 8 mm ³ ³ 1992-95 MX-3 ÃÄÄÄÄÄÄÄÄÄÄÄÅÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ´ ³ ³ 6 cyl.
CATALYST PELLETS & MODIFICATION OF SECONDARY AIR SYS Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:58AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN MAZDA RX-7 EXHAUST EMISSION SYSTEM RECALL CAMPAIGN 23702 Model Recall No. Date Number of Affected Vehicles: 1982-83 Mazda RX-7 23702 February 17, 1987 91,112 DEFECT INFORMATION REPORT 1. Manufacturer: Mazda Motor Corporation 2.
CATALYST PELLETS & MODIFICATION OF SECONDARY AIR SYS Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:58AM ³ 4 ³ 31,100 ³ 1.26 ³ 11.58 ³ 0.53 ³ 5 ³ 38,600 ³ 1.31 ³ 7.87 ³ 0.63 ³ 6 ³ 27,550 ³ 1.25 ³ 2.84 ³ 0.79 ÃÄÄÄÄÄÄÄÄÄÅÄÄÄÄÄÄÄÄÄÄÄÅÄÄÄÄÄÄÄÄÄÄÄÅÄÄÄÄÄÄÄÄÄÄÅÄÄÄÄÄÄÄÄ ³ Average ³ 32,500 ³ 1.29 ³ 6.37 ³ 0.68 ÄÄÄÄÄÄÄÄÄÄÄÅÄÄÄÄÄÄÄÄÄÅÄÄÄÄÄÄÄÄÄÄÄÅÄÄÄÄÄÄÄÄÄÄÄÅÄÄÄÄÄÄÄÄÄÄÅÄÄÄÄÄÄÄÄ 1983 ³ 1 ³ 22,700 ³ 0.56 ³ 3.32 ³ 0.
CATALYST PELLETS & MODIFICATION OF SECONDARY AIR SYS Article Text (p. 3) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:58AM 5. Procedure to Obtain Correction The repair will be done by authorized Mazda dealers only. The repair will be available on and after February 27, 1987. The time required for the repair will be about 1.2 hours. 6.
CATALYST PELLETS & MODIFICATION OF SECONDARY AIR SYS Article Text (p. 4) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:58AM B. Notification The owners of subject vehicles will be notified on and after February 27, 1987 by first class mail. C. Campaign Parts 1. Recall Parts Kit The necessary parts to complete this modification will be supplied in kit form.
CATALYST PELLETS & MODIFICATION OF SECONDARY AIR SYS Article Text (p. 5) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:58AM the monolith converters (N201 40 4000 for 1982 model and N231 40 4000 for 1983 model) to be commonly used for both year models. c.
CATALYST PELLETS & MODIFICATION OF SECONDARY AIR SYS Article Text (p. 6) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:58AM * Replacement of catalyst pellets in the Catalytic Converter. NOTE: The catalyst pellets replacement should be performed under the exchange operation.
CATALYST PELLETS & MODIFICATION OF SECONDARY AIR SYS Article Text (p. 7) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:58AM Fig. 2: Disconnecting Hose From Air Pump 2. Insert the secondary air orifice (included in the kit) about 1 inch into the air pump side of the hose. See Fig. 3. Fig. 3: Air Hose with Orifice Installed 3. Reconnect the hose. II.
CATALYST PELLETS & MODIFICATION OF SECONDARY AIR SYS Article Text (p. 8) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:59AM moving. 4. Measure the clearance between the lock nut and the bracket (clearance "A" in Fig. 4). NOTE: The clearance should be 0.04-0.08 in. Fig. 4: Measuring Clearance Between Lock Nut and Bracket 5. If it is not within the specification, adjust it by turning the lock nut. 6. Install the lock spring.
CATALYST PELLETS & MODIFICATION OF SECONDARY AIR SYS Article Text (p. 9) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:59AM 1. Remove the hot air duct. See Fig. 6. Fig. 6: Hot Air Duct Location 2. Disconnect the air hose between the air cleaner and the air control valve. See Fig. 7. Fig. 7: Disconnecting Air Hose Between Air Cleaner and ACV 3. Slide the clamp on the air pump side of the air hose back down the hose.
CATALYST PELLETS & MODIFICATION OF SECONDARY AIR SYS Article Text (p. 10) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:59AM Fig. 8: Sliding Clamp on Air Hose (Air Control Valve Side) 4. Remove the air control valve and the air hose. 5. Remove the check valve from air control valve. CAUTION: The check valve may fall out when ACV is removed. Be sure to retrieve and set back in place before re-installing. See Fig. 9. Fig.
CATALYST PELLETS & MODIFICATION OF SECONDARY AIR SYS Article Text (p. 11) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:59AM Fig. 10: Removing Cap and Switching Valve 7. Enlarge the hole as shown in Fig. 11 with the 4.2 mm drill bit provided. Fig. 11: Location of Hole for Enlargement 8. Blow the chips off with an air gun. See Fig.
CATALYST PELLETS & MODIFICATION OF SECONDARY AIR SYS Article Text (p. 12) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:59AM Fig. 12: Blowing Chips off with Air Gun 9. Re-install the cap and switching valve removed in Step 6. 10. Re-install the check valve to the intake manifold. CAUTION: Be sure to fit the check valve into the intake manifold. NOTE: The check valve may fall out when ACV is removed.
CATALYST PELLETS & MODIFICATION OF SECONDARY AIR SYS Article Text (p. 13) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:59AM Fig. 13: Check Valve Position and Orientation 11. Re-install the air control valve. NOTE: If the gasket cannot be re-used, use new one provided in the kit. 12. Reconnect the hoses and the hot air duct. Be sure to install the clamps securely. IV. Replacement of the Catalyst Pellets A.
CATALYST PELLETS & MODIFICATION OF SECONDARY AIR SYS Article Text (p. 14) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:59AM Fig. 14: Location of Drain Plugs No. 1 and 2 2. Hold the converter in a vise at an angle of 25ø-30ø as shown in Fig. 15. Fig. 15: Proper Positioning of Converter in a Vise 3. Put the funnel provided in the drain hole No. 1 (front side). 4.
CATALYST PELLETS & MODIFICATION OF SECONDARY AIR SYS Article Text (p. 15) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:59AM Fig. 16: Converter in Level Position 7. Tap the converter repeatedly at points "A" and "B" until all pellets are in. 8. Install a new lock washer and tighten the drain plug No. 1 to the specified torque. Torque to 30-50 N-m. Bend the lock washer to prevent the plug from loosening. See Fig. 17.
CATALYST PELLETS & MODIFICATION OF SECONDARY AIR SYS Article Text (p. 16) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:59AM Fig. 18: Location of Drain Hole No. 2 11. Pour all the pellets from the plastic bag containing a smaller amount of pellets (0.6 L) into the drain hole No. 2. See Fig. 19. NOTE: Do not forget that the remaining space (0.8L) in the rear of converter must later be filled with old pellets (see Fig.
CATALYST PELLETS & MODIFICATION OF SECONDARY AIR SYS Article Text (p. 17) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:59AM CAUTION: * Allow the exhaust system to cool to avoid injury. * Do not use air tool (impact wrenches) for loosening, because it may result in breakage of the bolt or stud. * Lubricate the threads with penetrating oil before loosening the bolts and nuts to prevent them from breaking. 1.
CATALYST PELLETS & MODIFICATION OF SECONDARY AIR SYS Article Text (p. 18) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:59AM by using pliers in order to get the space for loosening the catalytic converter nuts. See Fig. 22. CAUTION: Be careful not to cut your fingers on the edge of the lower cover. Fig. 22: Bending Back Tip of Exhaust Pipe Lowe Cover 6.
CATALYST PELLETS & MODIFICATION OF SECONDARY AIR SYS Article Text (p. 19) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:59AM Fig. 23: Removing Catalytic Converter 8. Hold the removed converter level and securely in a vise as shown in Fig. 17. Remove the drain plug No. 2 (rear) and loosen the drain plug No. 1 (front) as shown in Fig. 14. CAUTION: * Do not overtighten the vise. * Do not remove the drain plug No. 1.
CATALYST PELLETS & MODIFICATION OF SECONDARY AIR SYS Article Text (p. 20) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:59AM Fig. 24: Installing New Lock Washer on Converter 12. Install the exchange converter on the customer's vehicle using new gaskets, new spring washers and new nuts. NOTE: Be sure to install the converter correctly. The drain plugs must be on the upper side. 13. Tighten the flange nuts to specified torque.
CATALYST PELLETS & MODIFICATION OF SECONDARY AIR SYS Article Text (p. 21) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:59AM 18. Fill out the recall label with your dealer code and the repair date, then affix this label on the passenger side's door. See Fig. 26. NOTE: For the 1982 RX-7, please confirm that the recall label (Campaign No. 21605) has been already attached on the inside passenger side's B pillar.
CATALYST PELLETS & MODIFICATION OF SECONDARY AIR SYS Article Text (p. 22) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:59AM contained a recall kit. 23. Send the above carton box to our Warranty Department. 24. Inspect the converter housing to assure that it is suitable for re-use. If it is, prepare it to be ready for use as an exchange converter as described in Sec. IV-A.
CATALYST PELLETS & MODIFICATION OF SECONDARY AIR SYS Article Text (p. 23) 1983 Mazda RX7 For www.iluvmyrx7.
IDLER ARM PIN BREAKAGE COULD CAUSE LOSS OF STEERING Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:57AM ARTICLE BEGINNING NHTSA RECALL BULLETIN Model(s): Campaign No: Number of Affected Vehicles: Beginning Date of Manufacture: Ending Date of Manufacture: 1983 Mazda GLC (FWD Sedan) 1983 Mazda RX7 85V108000 136526 1976 DEC 1983 FEB VEHICLE DESCRIPTION: Passenger cars with rear wheel drive. SYSTEM: Steering.
WIRING DIAGRAM SYMBOLS Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 10:05AM ARTICLE BEGINNING WIRING DIAGRAMS How To Use The Wiring Diagrams WIRING DIAGRAMS INTRODUCTION The wiring diagrams and technical service bulletins, containing wiring diagram changes, are obtained from the domestic and import manufacturers. These are checked for accuracy and are all redrawn into a consistent format for easy use.
WIRING DIAGRAM SYMBOLS Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 10:05AM product, there is a Legend for the wiring diagrams that has been created to make locating components easier. For these articles, there will be a COMPONENT LOCATION MENU title in the article main menu. These articles will also have the original legend available on the first graphic. Fig.
WIRING DIAGRAM SYMBOLS Article Text (p. 3) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 10:05AM Blue ................... BLU Brown .................. BRN Clear .................. CLR Dark Blue ............ DK BLU Dark Green ........... DK GRN Green .................. GRN Gray ................... GRY Light Blue ........... LT BLU Light Green .......... LT GRN Orange ................. ORG Pink ................... PNK Purple ......
WIRING DIAGRAM SYMBOLS Article Text (p. 4) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 10:05AM Fig. 9: Defogger Grid Fig. 10: Fuse Fig. 11: Fusible Link Fig. 12: Ground Fig. 13: Glow Plug Resistor (In-Line) or Mirror Heater Fig. 14: Injector (Diesel) or Photocell (Gasoline) Fig. 15: Internal Fuse, Thermal Limiter Fig. 16: Lamp (Dual Element) Fig. 17: Lamp (Single Element) Fig. 18: Motor Fig.
WIRING DIAGRAM SYMBOLS Article Text (p. 5) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 10:05AM Fig. 24: Two Pin Switch Fig.
WIRING DIAGRAMS Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 10:05AM ARTICLE BEGINNING 1983 Wiring Diagrams Mazda RX7 IDENTIFICATION Fig.
WIRING DIAGRAMS Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 10:05AM Fig.
WIRING DIAGRAMS Article Text (p. 3) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 10:05AM Fig. 3: Underdash (Cont.
WIRING DIAGRAMS Article Text (p. 4) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 10:05AM Fig.