PRODUCT INSTALL GUIDE M4xx Series Reference No: Version: Date of Version: Author: Approved by: Translated by: Classification: 10001 V1.9.
1. table of contents 1. TABLE OF CONTENTS 2 2. IMPORTANT NOTES 4 3. REQUIRED TOOLS AND CONSUMABLES 5 4. M4XX VERSIONS 6 5. PARTS 7 6. WIRING DIAGRAM 8 M40X 8 M41X 9 VEHICLE SPECIFICS 10 7. POWER SUPPLY 10 +POWER 10 +IGNITION 10 GROUND 10 POWER I/O CONNECTOR 10 8. IGNITION 11 9. SOLDERING METHOD 12 10. CRIMPING TERMINAL METHOD 12 11.
1. table of contents 16. 17. I/O PROTECTION AND WARRANTY/TAMPER SEALS 21 ATTACHING THE I/O PROTECTION WARRANTY/TAMPER STICKERS 21 21 COMMISSIONING 22 MASTER MANAGER MOBILE 22 VEHICLE INFORMATION 22 CONFIGURATION 22 INSTALL INFORMATION 22 VALIDATION 22 SPECIALIST SOLUTIONS 22 18. 19. INPUT/OUTPUT (OPTIONAL) 23 INPUT COMPATIBILITY 23 TACHOFRESH (OPTIONAL) 24 TACHOFRESH 24 COMPATIBILITY 24 WIRING 24 20. GRITTERS (OPTIONAL) 25 COMPATIBILITY 25 WIRING 25 21.
! 2. Important Notes NOTE! Read carefully this contains important information. • Before you begin installing and commissioning this equipment please ensure that you have read this manual thoroughly referring to any supplementary information provided for the OBU as required. • Failure to comply with the following Warnings, Approval and Safety information may invalidate the warranty, certification or type approval of this product.
3. Required Tools and Consumables Torch Torx screwdrivers Plastic Lever Flat screwdrivers Multimeter Plastic Cutter Wire Cutter Wire Stripper Crimping Tool Heat Gun (Gas) Round File Drill Ratchet Soldering Iron Solder Wire Ring Terminals Reinforced Tape Cable Ties (different sizes) Amalgamating Tape Heatshrink Product Install Guide – M4xx Series 03/11/22 | V1.9.
4. M4xx versions M400 / M403 M404 / M405 M410 M414 / M415 External Antennas Internal Antennas GSM LTE NOTE: For instructions that do not refer to the full M4xx series will be referred to as follows: M40x = M400, M403, M404 & M405 M400/3 = M400 & M403 M41x = M410, M414 & M415 Product Install Guide – M4xx Series 03/11/22 | V1.9.
5.
6. Wiring Diagram M40x GSM: M400/3 GSM/LTE: M404/M405 GPS OR HMI D8 OR CAN J1587 OR POWER LOOM 4RS232 ADAPTER CAN TACHO K-LINE + D8 INTERFACE 1 3 5 7 9 2 4 6 8 10 1. Power (+) - 5A Fused 2. Ground (-) 3. Ignition (+) - 5A Fused 4. Input 2 5. Input 3 6. Input 4 7. Analog 1 8. Analog 2 9. Output 1 10. Output 2 K-LINE OR GRITTER INTERFACE (SERIAL) Product Install Guide – M4xx Series 03/11/22 | V1.9.
7. Wiring Diagram M41x OR HMI D8 OR CAN J1587 OR POWER LOOM 4RS232 ADAPTER CAN TACHO K-LINE + D8 INTERFACE 1 3 5 7 9 2 4 6 8 10 1. Power (+) - 5A Fused 2. Ground (-) 3. Ignition (+) - 5A Fused 4. Input 2 5. Input 3 6. Input 4 7. Analog 1 8. Analog 2 9. Output 1 10. Output 2 K-LINE OR GRITTER INTERFACE (SERIAL) Product Install Guide – M4xx Series 03/11/22 | V1.9.
7. Power Supply +POWER Permanent power supply feed (12/24V-DC) - Provides Power to the system. Must be fitted after circuit breaker (if available). +IGNITION Ignition Feed (12/24 V-DC) - Must be connected to the ignition (2nd stage, still ON when engine is running) and NEVER to the true engine idling feed (which is only ON when engine is running). (See page 10) GROUND - Must be connected directly to the chassis or a ground terminal. NEVER use a self-tapping screw for a ground connection.
8. Ignition It is important to differentiate between the first (accessories) stage and second (ignition) stage. You have to make sure that you connect the ignition wire to a second (ignition) stage ignition feed. If connected to the first (accessories) stage the data recorded by the M4xx will be wrong, for example idling. The ignition feed must also be live when a Stop & Start occurs (engine off at traffic lights). The feed does not have to be live while cranking but it is good practice if it is.
9. Soldering Method 1 Strip about 10mm of the insulation. 2 Insulate and waterproof the Twist the wires together. 3 Best practise. 4 connection with electrical and Solder the wires together. Bad practise. amalgamiting tape/heat shrink. When making multiple connections on the same loom it is good practise to space out the connection points. 10.
11. Antennas Internal antennas (M41x) GSM ANTENNA The GSM antenna in the M41x is located internally by the connectors on the side with the label. GPS GSM GPS ANTENNA The GPS antenna in the M41x is located internally by the LEDs on the side with the label. INTERFERENCE When possible, to reduce interference, the M41x should be placed atleast 15 inches/40cm) from any electrical equipment. POSITIONING GUIDELINES The M41x, the OBU must NEVER be mounted behind or beneath any metal structures.
12. Antennas POSITIONING EXAMPLES Mercedes-Benz Trucks Actros & Arocs (MP4) Iveco Daily (Euro 6) Citroen Jumper/Relay & Fiat Ducato & Peugeot Boxer Renault Master 3 & Vauxhall/Opel Movano 2 Scania R (Passenger side) Fiat Doblo (2) NOTE: The M41x must be installed behind the dash trim of the vehicle and not accessible to the end user (driver). Product Install Guide – M4xx Series 03/11/22 | V1.9.
12. Antennas GSM & GSM/LTE Antenna (M40x) 20 cm 7.87” 7.87” 20 cm INTERFERENCE To reduce interference the GSM & GSM/LTE antennas MUST be placed atleast 7.87 inches (20 cm) from the GPS antenna and any electrical equipment. It must also be placed atleast 1.2 inches (3 cm) from any metal in the vehicle. POSITIONING AND MOUNTING The GSM & GSM/LTE antennas is installed covertly, but it can also be installed overtly on the windscreen. See examples § “GSM, GSM/ LTE & GPS positions (M40x)” on page 16.
