MASSIMO T-BOSS 550 PARTS MANUAL Massimo T-Boss 550 2019 Parts Manual
MASSIMO T-BOSS 550 PARTS MANUAL Cylinder Head Cover Ref.No. Part Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 35143 35144 35146 35147 35148 35149 35150 35215 35142 35145 35110 10187 35111 35107 10110 10186 35108 10530 10182 35113 35112 10140 Description Intake Rocker Arm Comp Intake Rocker Arm Valve Adjusting Nut Valve Adjusting Screw Valve Exhaust Rocker Arm Comp Exhaust Rocker Arm Valve Bolt M14×1.
MASSIMO T-BOSS 550 PARTS MANUAL Cylinder Head Ref.No. Part Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 10067 35097 35106 10004 35098 10278 35103 35104 35109 35095e 35171 35105 35135 35137 35140 35136 35138 35139 35100 35101 35102 50076 35099 35141 10186 35096e Description Thrust Nut M8 Stud M8×68 Gasket, Cylinder Head Thrust Nut M6 Stud M6×72 Bolt M6×22 Water Outlet Joint, Cylinder Head Pipe, Cylinder Head Clip 7.
MASSIMO T-BOSS 550 PARTS MANUAL Camshaft Ref.No.
MASSIMO T-BOSS 550 PARTS MANUAL Cylinder Ref.No. Part Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 35116 35343 35114 35120 10278 35119 35118 35158 35157 10187 35115 35160 35162 35161 35159 Description Water Inlet Hose Clamp 20/32 Joint, Water Inlet Gasket, Cylinder Bolt M6×22 Cylinder Dowel Pin 13×18 Gasket, Tensioner Tensioner Bolt M6×25 O-Ring 24×2.
MASSIMO T-BOSS 550 PARTS MANUAL Crankshaft Comp Ref.No. Part Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 35133 35121 35128 35127 35129 35124 35125 35126 35122 35131 35123 35130 35132 35134 10028 Description Key Crankshaft Piston Pin Piston Clip, Piston Pin Top Ring 2nd Ring Oil Ring Nut M18×1.5, Left Gear, Balance Shaft Key Balance Shaft Sprocket, Balance Shaft Washer 10.
MASSIMO T-BOSS 550 PARTS MANUAL Left Ref.No. Part Number 10186 1 10827 2 10005 3 10177 4 35221 5 35223 6 35213 7 10843 8 35094 9 35118 10 35337 11 35225 12 10189 13 10844 14 35224 15 1309283 16 50105 17 10847 18 10846 19 10848 20 10849 21 35216 22 Description Bolt M6×35 Bolt M6×80 Bolt M6×60 Bolt M6×40 Bolt M8×38 Oil Filter Bolt, Oil Filter O-Ring 10X1.8 Dowel Pin 10×14 Dowel Pin 13×18 Speed Sensor O-Ring 14×1.44 Bolt M6×16 O-Ring 18×3.55 Oil Dip Rod Washer 12 Drain Bolt M12×1.
MASSIMO T-BOSS 550 PARTS MANUAL Right Ref.No. Part Number 10851 1 10860 2 10848 3 10850 4 35218 5 35222 6 35217 7 35227 8 35339 9 35226 10 35338 11 10191 12 10845 13 35220a 14 35219 15 10186 16 Description Bearing 6203RS Bearing 5206C3 Bearing 63/22 Bearing 6208 Oil Seal 22×38×7 Oil Seal 30×45×8 Crankcase, Right Washer 10 Reverse Gear Sensor O-Ring 26×2.
MASSIMO T-BOSS 550 PARTS MANUAL CVT Ref.No. Part Number 35235 1 35238 2 35094 3 35239 4 35236 5 10852 6 48028 7 35229 8 35228 9 35251 10 35533 11 35237 12 35231 13 10140 14 35232 15 16 17 18 35233 10187 35118 Description Cvt Housing Gasket 1, CVT Housing Dowel Pin 10×14 Gasket 2, CVT Housing Bearing Retainer, CVT Bearing 6208RS Plate, Pipe O-Ring 39×2.
MASSIMO T-BOSS 550 PARTS MANUAL CVT Ref.No.
MASSIMO T-BOSS 550 PARTS MANUAL Left Ref.No. Part Number 35537 1 10039 2 10140 3 35247 4 10329 5 10349 6 10177 7 35250 8 35249 9 35234 10 35246 11 10829 12 35244 13 35094 14 Description End Cap O-Ring 46.5X2.65 Bolt M6×12 Cable Clamp Bolt M6×32 Bolt M6×50 Bolt M6×40 O-Ring 12X2.
MASSIMO T-BOSS 550 PARTS MANUAL Generator Ref.No. Part Number 1 2 3 4 5 35334 35335 10182 71688 71689 Description Stator Assy Rotor Assy Bolt M6×30 Nut M16×1.5 Washer 16.
MASSIMO T-BOSS 550 PARTS MANUAL Electri Ref.No.
MASSIMO T-BOSS 550 PARTS MANUAL Clutch Ref.No. Part Number 1 2 3 4 5 6 7 35296 35293 35295 35298 35299 35297 35294 Description Clutch Carrier Assy Oil Seal 38×46×4/6, End Face Clutch Housing Assy Drive Assy Comp Driven Assy Comp V-Belt Nut M20×1.
MASSIMO T-BOSS 550 PARTS MANUAL Transmission Ⅰ Ref.No. Part Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 35320 35309 35307 35318 35314 35311 35310 35316 35317 35315 35308 35312 35313 35319 10858 24407 35271 35276 35274 35286 10855 35287 10276 35277 35272 35275 Description Main Shaft, Gearshift Bell Plug 12 Washer 17.
MASSIMO T-BOSS 550 PARTS MANUAL Trans Ref.No. Part Number 10837 1 35292 2 35290 3 35289 4 35291 5 10267N 6 35288 7 35273 8 10856 9 35282 10 10848 11 35279 12 35280 13 35278 14 35286 15 35281 16 35283 17 35284 18 35285 19 Description Nut M14×1.5-10 Washer,Front Transmisson Output Shaft Nut Coupler, Front Transmission Output Oil Seal 44×60×6.7/10 Bearing Retainer, Front Output Shaft Bearing 6205 Front Output Shaft Driven Bevel Gear Bearing 6207/P63 Bearing Limit Nut Bearing 63/22 O-Ring 88×2.
MASSIMO T-BOSS 550 PARTS MANUAL Trans Ref.No. Part Number 35330 1 35327 2 35326 3 10129 4 35333 5 35329 6 35328 7 10186 8 35306 9 35305 10 35304 11 35301 12 35302 13 35303 14 35325 15 35324 16 35332 17 10842 18 35331 19 35323 20 35322 21 10135 22 35321 23 10187 24 10329 25 35242 26 Description Shift Fork, Left Spring 1, Shift Fork Spring Seat Circlip 12 Guide Bar Shift Fork, Right Spring 2, Shift Fork Bolt M6×35 Washer 6.6×22×2 Torsion Spring, Driven Sector Gear Washer 13.
MASSIMO T-BOSS 550 PARTS MANUAL Trans Ref.No.
MASSIMO T-BOSS 550 PARTS MANUAL Oil Pump Ref.No. Part Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 35197 35200 35198 35199 35201 35202 10838 35203 10140 10840 35191 35196 35206 35195 35192 35187 35189 35190 35193 35194 35188 10857 35204 10210 35205 10177 Description Relief Valve O-Ring 10×2.
MASSIMO T-BOSS 550 PARTS MANUAL Water Ref.No. Part Number 35179 1 35173 2 35176 3 35172 4 10140 5 35108 6 10182 7 35175 8 10839 9 35177 10 70020 11 35178 12 35180 13 10349 14 10160 15 35174 16 35182 17 35181 18 10831 19 Description Water Pump Assy Water Pump Cover Gasket Water Pump Housing Bolt M6×12 Washer 6 Bolt M6×30 Water Pump Shaft Circlip 10 Oil Seal 10×20×5 Bearing 6000 Water Seal Impeller Bolt M6×50 Bolt M6×70 O-Ring 34×2.5 O-Ring 21×2.
MASSIMO T-BOSS 550 PARTS MANUAL Left Side Cover Ref.No.
MASSIMO T-BOSS 550 PARTS MANUAL Fuel Ref.No. Part Number 35207 1 35744 2 35745 3 73352 4 10716W 5 10183B 6 71844 7 71849 8 36201 9 Description O-Ring 40×2.
MASSIMO T-BOSS 550 PARTS MANUAL CVT Ref.No.
MASSIMO T-BOSS 550 PARTS MANUAL Air Ref.No.
MASSIMO T-BOSS 550 PARTS MANUAL Exhaust Ref.No. Part Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 48037 10079 48036 70826 35370 11184 11035 47076 47077 48038 48040 11185 11186 48042 48043 10154 48041 10795 48039 11090 11019 48269 26364 10272 26458 26363 Description Gasket, Exhaust Pipe Nut M8 Pipe, Exhaust Oxygen Sensor Jount Bolt M10×60 Washer 10 Spring Spacer 13×35 Muffler Soft Rubber Connection Bolt M8×35 Bolt M8×65 Spacer 11.7×46 Wire Washer Bolt M10×1.
MASSIMO T-BOSS 550 PARTS MANUAL OIL RADIATOR Ref.No. Part Number 10004 1 29850 2 35341 3 35379 4 48022 5 48021 6 10183B 7 48027 8 48026 9 48024 10 35215 11 35214 12 48023 13 48025 14 36014 15 10140 16 Description Nut 6 Oil Radiator Washer Drain Plug Pipe B Pipe A Bolt M6×16 Clamp 17.8 Bracket Pipe 1 Washer 14 Hinge Bolt M14×1.
MASSIMO T-BOSS 550 PARTS MANUAL Radiator Ref.No.
MASSIMO T-BOSS 550 PARTS MANUAL Front Axle Ref.No. Part Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 26318 26324 35428 26330 35423 26317 35424 48286 35429 35410 24305 50082 73020 73021 48285 26323 48287 26334 26332 26331 10959 26322 26315 26316 35412 10960 Description Nut, Front Output Shaft Washer, Front Output Shaft Nut O-Ring Coupler, Front Axle Oil Seal 48×65×9 Bearing Retainer Bearing 6007 Bevel Gear - Driving Needle Bearing Oil Seal 24×38×8 Fill Plug O-Ring 30.
MASSIMO T-BOSS 550 PARTS MANUAL Front Axle Ref.No. Part Number 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 35401 48284 10059 11075 35493 21112 25107 48288 35389 35388 35391 10957 26314 35434 11076 26327 35437 26325 26326 35440 26333 48283 Description O-Ring 141×2.4 Gear Case, Front Axle Bolt M8×25 Screw M8×8 Washer 8 Vent Nozzle Clip Vent Pipe O-Ring 81.2×1.
MASSIMO T-BOSS 550 PARTS MANUAL Rear Axle Ref.No.
MASSIMO T-BOSS 550 PARTS MANUAL Rear Axle Ref.No. Part Number 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48117 27587 27588 10056 35493 21106 27589 10059 73036 73035 73032 11024 73034 73031 73040 73038 27592 27591 73041 27590 48113 Description Bevel Gear - Driven Diff Case Bolt M10×1.
MASSIMO T-BOSS 550 PARTS MANUAL Tool Ref.No.
Frame Ref.No.
Frame Roof(NEW) Ref.No. Part Number Description Q'ty 1 48329 Roof Frame Member, Lower Front 2 10120d Bolt M10X62 2 4 3 10795 Nut M10 10 4 48330 Roof Frame Member, Front Right 1 5 48331 Roof Frame Member, Front Left 1 6 11154 Bolt M10X57 2 7 48332 Roof Frame Member, Front 1 8 11205 Bolt M10X50 6 9 48087 Roof Frame Member, Rear 1 10 11148 Bolt M10X1.
Front Fender Ref.No.
Front Fender Ref.No.
Front Plastics Ref.No.
Body,Dash Ref.No.
Body, Floor Ref.No.
Body, Fenders Ref.No.
Body, Fenders Ref.No.
Body, Box Ref.No.
Body, Box, Tailgate Ref.No.
Roof Panel Assy Ref.No.
Plate Ref.No.
Plate Ref.No.
Front Suspension Ref.No. Part Number Description Q'ty 1 48091 Carrier Bearing, Front Left 1 2 48094 Carrier Bearing, Front Right 1 3 48092 Bearing 2 4 11204 Circlip 55 2 5 70679 Nut M12×1.25 4 6 10792 Pin 3.
Front Suspension Ref.No.
Rear Suspension Ref.No. Part Number Description Q'ty 1 48164 Carrier Bearing Wheel, Rear Left 2 48165 Carrier Bearing Wheel, Rear Right 1 1 3 27074 Grease Fitting M6 10 4 48077 Bearing 2 5 11155 Circlip 63 2 6 48161 Shaft Pivot, Lower 2 7 48162 Scr Hxfl, Arm, Lower Rear 2 8 48160 Shaft Pivot, Upper 2 9 11146 Bolt M10X1.
Rear Suspension Ref.No. Part Number Description Q'ty 25 48083 Rear Shock Absorber Assy 2 26 11191 Bolt M10X1.25X62.5 2 27 11154 Bolt M10X1.
Steering Ref.No. Part Number Description Q'ty 1 10021 Pin 2.5×20 2 2 27067 Nut M10X1.
Steering Ref.No. Part Number Description Q'ty 25 73119 Shoulder Bolt M8×1.
Pedal Wire Ref.No.
Wheel Front Ref.No. Part Number Description Q'ty 1 48159 Drive Axle, Front Right 1 2 48158 Drive Axle, Front Left 1 3 48155 Bolt M10X1.25 8 4 48156 Hub Assy 2 5 47051 Tire, Front 2 6 47050 Wheel Sub-Assy 2 7 48163 Washer 24 2 8 48157 Nut M24, Wheel 2 9 36162 Cap, Wheel Sub-Assy 2 10 20807a Valve, Rim (Tr412) 2 11 48154 Nut M10×1.
Wheel Rear Ref.No. Part Number Description Q'ty 1 48167 Drive Axle, Rear Right 1 2 48166 Drive Axle, Rear Left 1 3 48155 Bolt M10X1.25 8 4 48156 Hub Assy Shrt 2 5 27086a Tire, Rear 2 6 47052 Wheel Sub-Assy 2 7 48163 Washer 24 2 8 48157 Nut M24, Wheel 2 9 36162 Cap, Wheel Sub-Assy 2 10 20807a Valve, Rim (Tr412) 2 11 48154 Nut M10×1.
Fuel Tank, Steel Ref.No. Part Number Description Q'ty 1 48120 Fuel Tank Comp Steel 1 2 71972 Cap Fuel Tank 1 3 73051 Rubber Damper 2 4 48121 Strap, Steel Fuel Tank Mounting 2 5 73052 Rubber Strap 2 6 11145 Nut M8 2 7 25037 Rollover Valve 1 8 880.
Fuel Tank, Steel Ref.No. Part Number Description Q'ty 25 48005 Quick Fitting Assy 7.89, B6 1 26 48319 Quick Fitting Assy 7.
Seat Ref.No.
Gear Selector Ref.No.
Propshaft Ref.No. Part Number Description Q'ty 1 48281 Front Prop Shaft 1 2 11206 Bolt M8X1.0X25 8 3 10106 Washer Spring 8 8 4 10068 Washer 8 8 5 48282 Rear Prop Shaft 1 6 11169 Bolt M10X32 4 7 11165 Washer Spring 10 8 8 11190 Bolt M10X1.
Engine Installation Ref.No. Part Number Description Q'ty 1 48059 Front Engine Mount Bracket 1 2 35505 Rubber Bushing 2 3 35506 Spacer 1 1 4 35507 Spacer 2 1 5 11171 Bolt M12X1.25X170 1 6 11172 Nut M12X1.25 3 7 10783 Bolt M8X20 2 8 11145 Nut M8 2 9 10106 Washer Spring 8 2 10 10930 Bolt M12X1.25X150 2 11 35503 Bushing Enging Bracket 4 12 10795 Nut M10X1.
Bumper Ref.No.
Box Assy Ref.No.
Box Assy Ref.No.
Meter Ref.No.
Electrical Ref.No.
Electrical Ref.No.
Electrical, Low Beam Ref.No. Part Number Description Q'ty 1 71629 Front Low Beam Assy 2 2 48001 Head Light Adjusting Bolt 4 3 27373 Spring 4 4 35842 Head Light Mounting Plate 2 5 10178W Tapping Screw ST4.
Electrical, Headlights And Taillights Ref.No. Part Number Description Q'ty 1 71630 Front High Beam Assy 2 2 48202 Head Light Cover, Left 1 3 48203 Head Light Cover, Right 1 4 48316 Tapping Screw M5 ×16 10 5 48001 Head Light Adjusting Bolt 4 6 27373 Spring 4 7 35842 Head Light Mounting Plate 2 8 10178W Tapping Screw ST4.
Brake System Ref.No. Part Number Description Q'ty 1 48181 Brake Rotor, Driver 4 2 48000 Bolt, Brake Rotor 16 3 48173 Brake Caliper, Front Left 1 4 10106 Spring 8 4 5 10105 Bolt M8×25 (10.
Brake System Ref.No.
Park Brake Asm Ref.No. Part Number Description Q'ty 1 48197 Parking Brake Cable 1 2 48171 Pin Axle 1 3 48172 Pin, Right 1 4 48170 Rubber, Park Brake 1 5 48169 Park Brake Lever 1 6 10779 Bolt M8×40 2 7 48168 Park Brake Disc 1 8 48328 Brake (ALIPER) 1 9 10027 Spring Washer 10 2 10 10019 Washer 10 2 11 11169 Bolt M10X1.
Body, Seat Belt Mounting Ref.No. Part Number Description Q'ty 1 73086 Coil Collector Assy 2 2 26916 Bolt 1 2 3 26917 Washer 1 φ11.
Body, Side Nets Ref.No.
EPS Ref.No.
Options Ref.No.
Options Ref.No.
Options Ref.No.
