70F-74E BEFORE DRIVING BEFORE DRIVING Fuel Recommendation ....................................................................................... 3-1 Keys ...................................................................................................................... 3-2 Door Locks .......................................................................................................... 3-3 Windows ......................................................................................................
BEFORE DRIVING 70F-74E FUEL RECOMMENDATION Petrol/Methanol Blends Blends of unleaded petrol and methanol (wood alcohol) are also commercially available in some areas. DO NOT USE fuels containing more than 5% methanol under any circumstances. Fuel system damage or vehicle performance problems resulting from the use of such fuels are not the responsibility of MARUTI and may not be covered under Warranty. 72F-03-001E You must use unleaded petrol with an octane number (RON) of 87 or higher.
BEFORE DRIVING 70F-74E KEYS w CAUTION The fuel tank has an air space to allow for fuel expansion in hot weather. If you continue to add fuel after the filler nozzle has automatically shut off or an initial blowback occurs, the air chamber will become full. Exposure to heat when fully fuelled in this manner will result in leakage due to fuel expansion.
BEFORE DRIVING 70F-74E DOOR LOCKS 72F-03-002E 70F-01-006E 70F-01-007 To lock a front door from outside the vehicle: a) Insert the key fully and turn the top of the key toward the front of the vehicle, or b) Push in the lock lever and hold the door handle up as you close the door. If the red mark is visible on the rear side of the door lock lever, the door is unlocked. Child-Proof Locks (if equipped) As illustrated, a child-proof lock is provided for both rear doors.
BEFORE DRIVING 70F-74E 72F-03-002E 72F-03-003E Central door locking system (if equipped) You can lock and unlock all the side doors simultaneously by using the key in the driver’s door lock. You can also lock or unlock all the side doors by moving the driver’s door lock lever rearward or forward. Hatchback To unlock insert the key and turn it clockwise. You can also unlock the hatchback by pulling the release lever located on the outboard side of the driver’s seat.
BEFORE DRIVING 70F-74E WINDOWS 70F-01-010 72F-03-009E 72F-03-010E Raise or lower the door windows by turning the handle located on the door panel. Electric window controls (if equipped) The driver’s door has switches 2 & 3 to operate the driver’s window and front passenger’s window respectively. The driver’s window has an “auto-down” feature (if equipped) for added convenience (at toll booths or drive-through restaurants, for example).
BEFORE DRIVING 70F-74E w CAUTION Since the electric windows consumes a large amount of electricity, the same should not be used excessively with engine in “OFF” condition. w WARNING 72F-03-011E 72F-03-012E TYPE-2 To open a window, push the top part of the switch and to close the window lift up the top part of the switch. The driver’s window has an “auto-down” feature (if equipped) for added convenience (at toll booths or drive-through restaurants, for example).
BEFORE DRIVING 70F-74E MIRRORS 70F-01-012E Day-Night Rearview Mirror (if equipped) To adjust the interior rearview mirror, set the selector tab to the day position, then move the mirror up, down, or sideways to obtain the best view. When driving at night, you can move the selector tab to the night position to reduce glare from the headlights of vehicles behind you. 3-7 70F-01-013 w WARNING • Always adjust the mirror with the selector set to the day position.
BEFORE DRIVING 70F-74E FRONT SEAT ADJUSTMENT 72F-03-016 w WARNING Never attempt to adjust the driver’s seat or seatback while driving. The seat or seatback could move unexpectedly, causing loss of control. Make sure that the driver’s seat and seatback are properly adjusted before you start driving. 72F-03-013 72F-03-014 Adjusting Seat Position The adjustment lever for each front seat is located under the front of the seat, on the inboard side.
BEFORE DRIVING 70F-74E ADJUSTABLE HEAD RESTRAINTS (if equipped) 70F-01-019 w WARNING • Never drive the vehicle with the head restraints removed. • Do not attempt to adjust the head restraint while driving. Head restraints are designed to help reduce the risk of neck injuries in the case of an accident. Adjust the head restraint to the position which places the top of the head restraint closest to the top or your ears. 3-9 SEAT BELTS 70F-01-020 There are two height positions for the head restraints.
BEFORE DRIVING 70F-74E 70F-01-022E 70F-01-023E To reduce the risk of sliding under the belt during a collision, position the lap portion of the belt across your lap as low on your hips as possible and adjust the belt to a snug fit using the proper method described below. Make sure that the belt is not twisted. To unfasten the belt, press the release button on the buckle catch.
BEFORE DRIVING Be sure to inspect all seat belt assemblies after any collision. Any seat belt assembly which was in use during a collision (other than a very minor one) should be replaced, even if damage to the assembly is not obvious. Any seat belt assembly which was not in use during a collision should be replaced if it does not function properly or is damaged in any way. • • w WARNING • • • as tightly as is comfortable to provide the protection for which they have been designed.
STEERING COLUMN CONTROLS 70F-74E STEERING COLUMN CONTROLS Ignition Switch .................................................................................................... 4-1 Lighting/Turn Signal Control Lever ................................................................ 4-2 Hazard Warning Switch ..................................................................................... 4-4 Windscreen Wiper and Washer Lever ........................................................... 4-4 Horn ............
STEERING COLUMN CONTROLS 70F-74E IGNITION SWITCH 70F-02-002 70F-02-003E w WARNING The ignition switch has the following four positions: To avoid possible injury, do not operate controls by reaching through the steering wheel. w WARNING LOCK This is the normal parking position. It is the only position in which the key can be removed. 60G-04-001E • Do not use any locally made key. • Should you require duplicate key, place your order with MARUTI dealer only.
STEERING COLUMN CONTROLS 70F-74E LIGHTING/TURN SIGNAL CONTROL LEVER ACC Accessories such as the radio can operate, but the engine is off. ON This is the normal operating position. All electrical systems are on. START This is the position for starting the engine using the starter motor. The key should be released from this position as soon as the engine starts. w WARNING • Never remove the ignition key while the vehicle is moving. The steering wheel will lock and you will not be able to steer the vehicle.
STEERING COLUMN CONTROLS 70F-74E Lane Change Signal Some times, such as when changing lanes, the steering wheel is not turned far enough to cancel the turn signal. For convenience, you can flash the turn signal by moving the lever part way and holding it there. The lever will return to its normal position when you release it. 72F-04-002E 72F-04-003 With the headlights on, push the lever forward to switch to the high beams (main beams) or pull the lever toward you to switch to the low beams.
STEERING COLUMN CONTROLS 70F-74E WINDSCREEN WIPER AND WASHER LEVER HAZARD WARNING SWITCH Windscreen Washer To spray windscreen washer fluid, pull the lever toward you. The windscreen wipers will automatically turn on at low speed if they are not already on and the “INT” position is equipped. w WARNING 70F-02-007 72F-04-004E Push down the hazard warning switch to activate the hazard warning lights. All four turn signal lights and both turn signal indicators will flash simultaneously.
STEERING COLUMN CONTROLS 70F-74E ELECTRIC POWER STEERING (if equipped) HORN w CAUTION To help prevent damage to the windscreen wiper and washer system components, you should take the following precautions: • Do not continue to hold in the lever when there is no windscreen washer fluid being sprayed or the washer motor can be damaged. • Do not attempt to remove dirt from a dry windscreen with the wipers or you can damage the windscreen and the wiper blades.
70F-74E INSTRUMENT PANEL INSTRUMENT PANEL Warning and Indicator Lights .......................................................................... 5-3 Speedometer/Odometer/Tripmeter (if equipped) ........................................... 5-5 Fuel Gauge .......................................................................................................... 5-6 Temperature Gauge ............................................................................................
INSTRUMENT PANEL 70F-74E 72F-05-028 5-1 1. Instrument cluster 2. Ignition switch 3. Lighting switch/Turn signal and dimmer switch 4. Windscreen wiper and washer switch 5. Hazard warning switch 6. Rear window wiper/washer switch (if equipped) 7. Heater control panel 8. Cigarette lighter (if equipped) 9. Ashtray 10. Bonnet release 11. Center ventilator 12. Side ventilator 13. Side defroster 14. Glove box 15.
INSTRUMENT PANEL 70F-74E TYPE-1 72F-05-024 TYPE-2 1 2 3 4 5 6 7 Speedometer Odometer Trip meter (if equipped) Trip meter reset knob Fuel gauge Temperature gauge Warning and indicator lights 72F-05-025 29 5-2
INSTRUMENT PANEL 70F-74E WARNING AND INDICATOR LIGHTS 3) If you determine that it is safe, drive carefully at low speed to the nearest dealer for repairs. or 4) Have the vehicle towed to the nearest dealer for repairs. 70F-07-070 Brake fluid level warning light This light operates under two conditions: 1) when the ignition switch is turned to the “START” position, or 2) when the fluid in the brake fluid reservoir falls below the specified level.
INSTRUMENT PANEL 70F-74E 72F-05-027 79F-09-003E w CAUTION • If you operate the engine with this light on, severe engine damage can result. • Do not rely on the Oil Pressure Light to indicate the need to add oil. Be sure to periodically check the engine oil level (see pages 9-7 and 9-8). 70F-03-009 Charging Light This light comes on when the ignition switch is turned on, and goes out when the engine is started.
INSTRUMENT PANEL 70F-74E SPEEDOMETER/ODOMETER/ TRIPMETER (if equipped) 70F-03-042 Turn Signal Indicators When you turn on the left or right turn signals, the corresponding green arrow on the instrument panel will flash along with the respective turn signal lights. When you turn on the hazard warning switch, both arrows will flash along with all of the turn signal lights. 70F-03-043 Main Beam (High Beam) Indicator Light This indicator comes on when headlight main beams (high beams) are turned on.
INSTRUMENT PANEL 70F-74E FUEL GAUGE TEMPERATURE GAUGE 72F-05-020E This gauge gives an approximate indication of the amount of fuel in the fuel tank as shown in figure. “F” stands for full and “E” stands for empty. Note: This vehicle has fuel gauge of new design. Even when the ignition switch is “OFF”, the needle will not return to “E” position but will show the reading. 72F-05-021E 72F-05-022E When the ignition switch is on, this gauge indicates the engine coolant temperature.
INSTRUMENT PANEL 70F-74E REAR WINDOW WIPER/WASHER SWITCH (if equipped) 72F-05-023E REAR WINDOW DEFROSTER SWITCH (if equipped) 70F-03-022 70F-03-024 With the ignition switch in the “ON” position, push the wiper switch to turn on the rear wiper. To turn the wiper off, push the switch again. When the rear window is misted, push this switch to clear the window. An indicator light will be lit when the defroster is on. The defroster will only work when the ignition switch is in the “ON” position.
INSTRUMENT PANEL 70F-74E GLOVE BOX ASHTRAY CIGARETTE LIGHTER (if equipped) 70F-03-025E 72F-05-003 To remove the front panel ashtray for cleaning, push down on the metal plate, and pull the ashtray completely out of its holder. To open the glove box, pull the latch lever. To close it, push the lid until it latches securely. w WARNING w WARNING Make sure tobacco is fully extinguished before closing the ashtray. Never throw waste in the ashtray: it could create a fire hazard.
INSTRUMENT PANEL 70F-74E FOG LIGHT SWITCH (if equipped) The fog light comes on when the fog light switch is pushed in with the head light switch turned to the second position.
70F-74E INSTRUMENT PANEL HEATING SYSTEM (if equipped) The heating system provides heating, demisting, and ventilation. a. b. c. d. e.
INSTRUMENT PANEL 70F-74E SYSTEM OPERATING INSTRUCTIONS Description of Controls Function selector 1: This selector is used to select one of the functions described below: 70F-03-029 70F-03-030 VENTILATION 2: Temperaturecontrolled air comes out of the center and side air outlets. BI-LEVEL 3 : Temperaturecontrolled air comes out of the floor outlets and cooler air comes out of the center and side outlets.
INSTRUMENT PANEL 70F-74E 72F-05-007 72F-05-008 72F-05-009 Normal Heating (Using outside air) Move the function selector to “HEAT”, the air intake lever to “FRESH AIR”, the temperature control lever to the desired temperature position, and the fan switch to the desired fan speed position. Moving the fan switch to a higher fan speed position increases heating efficiency.
INSTRUMENT PANEL 70F-74E AIR CONDITIONING SYSTEM (if equipped) 72F-05-010 72F-05-011 70F-03-034 Defrosting/Warm Feet Move the function selector to “DEFROST & HEAT”, the air intake lever to “FRESH AIR”, the temperature control lever to the desired temperature position, and the fan switch to “HIGH”. When the windscreen has become clear, move the fan switch to the desired fan speed position.
INSTRUMENT PANEL 70F-74E SYSTEM OPERATING INSTRUCTIONS 72F-05-012 72F-05-013 72F-05-014 Normal Cooling (using outside air) push in the A/C button, move the function selector to “VENTILATION”, the air intake lever to “FRESH AIR”, the temperature control lever to the “COOL” position, and the fan switch to the desired fan speed position. Moving the fan switch to a higher fan speed position increases cooling efficiency.
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OTHER CONTROLS AND EQUIPMENT 70F-74E OTHER CONTROLS AND EQUIPMENT Parking Brake Lever .......................................................................................... 6-1 Pedals ................................................................................................................... 6-2 Gear Lever ........................................................................................................... 6-3 Fuel Filler Cap ...............................................................
OTHER CONTROLS AND EQUIPMENT 70F-74E PARKING BRAKE LEVER w WARNING 70F-04-001E 70F-04-002E The parking brake lever is located between the seats. To apply the parking brake, hold the brake pedal down and pull the parking brake lever all the way up. To release the parking brake, hold the brake pedal down, pull up slightly on the parking brake lever, push the button on the end of the lever with your thumb, and lower the lever to its original position.
OTHER CONTROLS AND EQUIPMENT 70F-74E PEDALS 70F-04-003E 70F-04-004E Clutch Pedal 1 (for manual transmission) The clutch pedal is used to disengage the drive to the wheels when starting the engine, stopping, or shifting the transmission lever. Depressing the pedal disengages the clutch. Brake Pedal 2 Your MARUTI vehicle is equipped with front disc brakes and rear drum brakes. Depressing the brake pedal applies both sets of brakes. w CAUTION Do not drive with your foot resting on the clutch pedal.
OTHER CONTROLS AND EQUIPMENT 70F-74E GEAR LEVER FUEL FILLER CAP 70F-04-005E The gear change pattern is shown in the illustration. For details on how to use the transmission, refer to USING THE TRANSMISSION in the OPERATING YOUR VEHICLE section (See page 7-4). 72F-06-001E 72F-06-006 The fuel filler cap is located on the left rear side of the vehicle.
OTHER CONTROLS AND EQUIPMENT 70F-74E FOLDING REAR SEAT • • 72F-06-003E 70F-04-009 To remove - turn the cap counterclockwise. Turn the cap slowly to allow any residual pressure to escape. To install - turn the cap clockwise. The rear seat of your vehicle can be folded forward to provide additional luggage space. w CAUTION If you need to replace the fuel cap, use only a cap specified for your model. Using an improper fuel cap can cause a serious malfunction of the fuel system.
OTHER CONTROLS AND EQUIPMENT SUN VISOR 70F-74E ASSIST GRIPS INTERIOR LIGHT SWITCH 70F-04-024 70F-04-013 70F-04-015 The sun visors can be pulled down to block glare coming through the wind screen, or they can be unhooked and turned to the side to block glare coming through the side window. This light switch has three positions which function as described below: Assist grips are provided for passenger convenience. 1 The light comes on and stays on regardless of whether the door is open or closed.
OTHER CONTROLS AND EQUIPMENT 70F-74E BONNET 72F-06-004 To open the bonnet: 1) Pull the bonnet release handle located on the outboard side of the driver’s side of the instrument panel. This will disengage the bonnet lock halfway. 49 72F-06-005 70F-04-019 2) Push the under-bonnet release lever sideways with your finger, as shown in the illustration. While pushing the lever, lift up the bonnet. 3) Continue to lift up the bonnet until it is high enough to support with the prop rod.
OTHER CONTROLS AND EQUIPMENT 70F-74E LUGGAGE COMPARTMENT COVER (if equipped) TYRE CHANGING TOOLS 70F-04-020 The jack, wheel wrench and jack handle are stowed in the luggage compartment behind the rear seat. To remove the jack, turn its shaft counterclockwise and pull the jack out of the storage bracket. To stow the jack, place it in the storage bracket and turn the shaft clockwise until the jack is securely held in place. 70F-04-022 w WARNING The jack should be used only to change wheels.
OPERATING YOUR VEHICLE 70F-74E OPERATING YOUR VEHICLE Exhaust Gas Warning ........................................................................................ 7-1 Daily Inspection Checklist ................................................................................ 7-1 Starting the Engine ............................................................................................ 7-2 Using the Transmission ....................................................................................
OPERATING YOUR VEHICLE 70F-74E DAILY INSPECTION CHECKLIST ˇ EXHAUST GAS WARNING • 60G-07-001E • w WARNING • • with the engine running, make sure the air intake lever is set to “FRESH AIR” and the fan is at high speed. Avoid operating the vehicle with the hatchback open. If it is necessary to operate the vehicle with hatchback open, make sure all the windows are closed, and the fan is at high speed with the air intake lever set to “FRESH AIR”.
OPERATING YOUR VEHICLE 70F-74E STARTING THE ENGINE Once a week, or each time you fill your fuel tank, perform the following under-bonnet checks: 1) 2) 3) 4) 5) 6) Engine oil level. Coolant level. Brake fluid level. Windscreen washer fluid level. Battery solution level. Bonnet latch operation. Pull the bonnet release handle inside the vehicle. Make sure that you can not open the hood all the way without releasing the secondary latch. Be sure to close the hood securely after checking for proper operation.
OPERATING YOUR VEHICLE 70F-74E USING THE TRANSMISSION Starting a Cold/Warm Engine For Electronic fuel injection models • With your foot off the accelerator pedal, crank the engine by turning the ignition key to “START”. Release the key when the engine starts. • If the engine does not start after 15 seconds of cranking, wait about 15 seconds, then press down the accelerator pedal to 1/3 of its travel and try cranking the engine again. Release the key and accelerator pedal when the engine starts.
OPERATING YOUR VEHICLE 70F-74E vehicle is completely stationary. R (Reverse) Use this position to reverse the vehicle. Make sure that the vehicle is completely stationary before changing into Reverse. N (Neutral) Use this position for starting the engine if the engine stalls and you need to restart it while the vehicle is moving. You may also change into Neutral and depress the brake pedal to hold the vehicle stationary during idling. D (Drive) use this position for the normal forward driving.
OPERATING YOUR VEHICLE 70F-74E BRAKING following chart shows the recommended speed range in each gear. Min speed Max. speed – 30 km/h Second 10 km/h 50 km/h Third 20 km/h 90 km/h Fourth 30 km/h 120 km/h Fifth 40 km/h Top Speed First w WARNING • Reduce your speed and change down to a lower gear before going down a long or steep hill. A lower gear will allow the engine to provide braking. Avoid riding the brakes or they may overheat, resulting in brake failure.
OPERATING YOUR VEHICLE 70F-74E RUNNING-IN Servo assisted brakes Your vehicle has servo assisted brakes which works with the assistance of engine vacuum. w WARNING Do not switch off the engine while vehicle is in motion, for example, while driving down a hill as this will cause loss of vacuum assistance leading to reduction of braking efficiency substantially.
OPERATING YOUR VEHICLE 70F-74E CATALYTIC CONVERTER (if equipped) w CAUTION 70F-05-005 The purpose of the catalytic converter installed on your vehicle is to convert exhaust pollutants to harmless water vapour, carbon dioxide, and nitrogen. Use of leaded fuel in vehicles equipped with catalytic converters is prohibited, because lead deactivates the pollutant-reducing components of the catalyst system. It is very important to keep the engine properly tuned.
OPERATING YOUR VEHICLE 70F-74E IMPROVING FUEL ECONOMY The following instructions will help you improve fuel economy. Avoid excessive idling: If you are to wait for more than a minute while you are parked, stop the engine and start it again later. When warming up a cold engine, allow the engine to idle until the temperature gauge pointer comes up to the “C” position. In this position, the engine is sufficiently warm for starting off.
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DRIVING TIPS AND SAFE DRIVING 70F-74E DRIVING TIPS AND SAFE DRIVING High Speed Driving ........................................................................................... 8-1 Driving on Hills .................................................................................................. 8-1 Driving on Slippery Roads .............................................................................. 8-2 Do’s and Don’ts for Safe Driving .................................................................
DRIVING TIPS AND SAFE DRIVING 70F-74E HIGH-SPEED DRIVING DRIVING ON HILLS When driving at a high-speed, pay attention to the following: • When climbing steep hills, the car may begin to slow down and show a lack of power. If this happens, you should change to a lower gear so that the engine will again be operating in its normal power range. Change rapidly to prevent the car from losing momentum.
DRIVING TIPS AND SAFE DRIVING 70F-74E DRIVING ON SLIPPERY ROADS Under wet road conditions you should drive at a lower speed than on dry roads due to possible slippage of tyres during braking. When driving on icy, snowcovered, or muddy roads, reduce your speed and avoid sudden acceleration, abrupt braking, or sharp steering movements.
DRIVING TIPS AND SAFE DRIVING 70F-74E DO’S AND DON’TS FOR SAFE DRIVING Exercise care in handling your vehicle. Be conscious of not only your own safety but also the safety of others on the road, and thus enjoy the best and most comfortable driving experience. This section contains basic rules for safe driving. Read it carefully for good understanding of the content so that you can enjoy safe and pleasant driving in your Maruti vehicle. 72F-08-002 72F-08-008 Starting 1.
DRIVING TIPS AND SAFE DRIVING 70F-74E 72F-08-012 72F-08-015 especially dangerous when the tyres are worn, for they allow a larger skid. 5. The higher the speed, the narrower the driver’s visual range becomes. In such a state, it is difficult to anticipate any hazard and the driver feels much fatigued. Use foot brake in three stages (1) Warn the vehicle behind you (2) Gradually apply the brake. (3) Bring the vehicle to a halt. 72F-08-011 Braking 1.
DRIVING TIPS AND SAFE DRIVING 70F-74E MARGIN FOR SAFETY It is important to allow yourself a margin for safety during driving so that you can cope with erroneous or unexpected driving of other drivers. For that, observe the following. • • • • 72F-08-020 72F-08-021 Night time driving 1. Drive more slowly at night than in the daytime, for the visual range is restricted at night. • CONCLUSION A perfect driver does not exist. The endeavour of every motorist should be to strive for perfection.
INSPECTION AND MAINTENANCE 70F-74E INSPECTION AND MAINTENANCE Periodic Maintenance Schedule ......................................................................... 9-1 Drive Belt .............................................................................................................. 9-6 Engine Oil and Filter ............................................................................................ 9-7 Gear Oil ......................................................................................
INSPECTION AND MAINTENANCE 70F-74E w WARNING w WARNING • Do not allow smoking, sparks, or flames around gasoline or the battery. Flammable fumes are present. • Do not get under your vehicle if it is supported only with the portable jack provided in your vehicle. • Be careful not to cause accidental short circuits between the positive and negative battery terminals. • Keep used oil, coolant, and other fluids away from children and pets.
INSPECTION AND MAINTENANCE 70F-74E A....Adjust. T....Tighten to specified torque. R....Replace or change. L....Lubricate. I....Inspect and correct or replace if necessary. C....Clean. O....Rotate Note: This table includes services as scheduled up to 80,000 km mileage. Beyond 80,000 km, carry out the same services at the same intervals respectively. Interval: This interval should be judged by odometer reading or months, whichever comes first.
INSPECTION AND MAINTENANCE 70F-74E Interval: This interval should be judged by odometer reading or months, whichever comes first. km (x 1,000) months FREE INSPECTIONS PERIODIC MAINTENANCE SERVICE AT COST 1 1 20 24 5 6 10 12 30 36 40 48 50 60 60 72 70 84 80 96 FUEL 1. Air cleaner Paved-road Clean every 5,000 km. Replace every 40,000 km. Dusty condition Clean every 2,500 km or as required. Replace every 40,000 km. More frequent replacement if dust condition is severe. 2.
INSPECTION AND MAINTENANCE 70F-74E Interval: This interval should be judged by odometer reading or months, whichever comes first. km (x 1,000) months WHEEL 1. Tyres (air pressure, abnormal wear, crack, ROTATION) FREE INSPECTIONS 1 5 10 1 6 12 PERIODIC MAINTENANCE SERVICE AT COST 20 30 40 50 60 70 80 24 36 48 60 72 84 96 Rotate and inspect every 5,000 km 2. Wheels (damage) I I I I I I I I I I 3. Front wheel bearings (loose, damage) – I I I I I I I I I 4.
INSPECTION AND MAINTENANCE Interval: This interval should be judged by odometer reading or months, whichever comes first. 70F-74E km (x 1,000) months FREE INSPECTIONS 1 5 10 1 6 12 PERIODIC MAINTENANCE SERVICE AT COST 20 30 40 50 60 70 80 24 36 48 60 72 84 96 ROAD TEST 1. Operation of Brakes, Gear shifting & speedometer I I I I I I I I I I 2. Body and Chassis noise I I I I I I I I I I 1. Check belt tension I I I I I I I I I I 2. Check Receiver Drier bubbles.
70F-74E DRIVE BELT w WARNING • All maintenance should be carried out with the ignition switch in the “OFF” position and the car parked securely on the level ground unless otherwise specified. • If you are in any way unsure of your ability to undertake a task, then do not start it but contact your Maruti dealer to perform the work for you. 72F-09-016 w WARNING Water pump belt (A) 6 - 8 mm When the engine is running, keep hands, hair, clothing, tools, etc. away from the fan and drive belt.
INSPECTION AND MAINTENANCE 70F-74E ENGINE OIL AND FILTER 70F-07-004E Specified oil Be sure that the engine oil you use comes under the API classification of SF, SG or SH. Select the appropriate oil viscosity according to the above chart. 9-7 79F-09-002E Oil Level Check It is important to keep the engine oil at the correct level for proper lubrication of your vehicle’s engine. Check the oil level with the vehicle on a level surface.
INSPECTION AND MAINTENANCE 70F-74E w WARNING 79F-09-003E Refilling Remove the oil filler cap and pour oil slowly through the filler hole to bring the oil level to the upper limit on the dipstick. Be careful not to overfill. Too much oil is almost as bad as too little oil. After refilling, start the engine and allow it to idle for about a minute. Stop the engine, wait for 5 minutes and check the oil level again. Changing Engine Oil and Filter Drain the engine oil while the engine is still warm.
INSPECTION AND MAINTENANCE 70F-74E 70F-07-010 Replace the oil filter 1) Using an oil filter wrench, turn the oil filter counterclockwise and remove it. 2) Using a clean rag, wipe off the mounting surface on the engine where the new filter will be seated. 3) Smear a little engine oil around the rubber gasket of the new oil filter. 4) Screw on the new filter by hand until the filter gasket contacts the mounting surface.
INSPECTION AND MAINTENANCE 70F-74E GEAR OIL w WARNING After driving the vehicle, the transmission oil temperature may be high enough to burn you. Wait until the oil filler plug is cool enough to touch with your bare hands before inspecting transmission oil. w CAUTION 70F-07-012E Oil filler and level plug 1 Tightening torque: 3.6 – 5.4 kg-m (26.5 – 39.0 lb-ft) Specified Manual Transmission oil When adding gear oil, use the appropriate viscosity and grade as shown in the chart below.
INSPECTION AND MAINTENANCE 70F-74E AUTOMATIC TRANSMISSION FLUID Specified Fluid Use an automatic transmission fluid equivalent to DEXRON®-IIE or DEXRON®III. Fluid Level Check w CAUTION Driving with too much or too little fluid can damage the transmission. You must check the fluid level with the automatic transmission fluid at normal operating temperature.
INSPECTION AND MAINTENANCE 70F-74E ENGINE COOLANT 5) Add just enough specified fluid through the dipstick hole to fill the transmission to the proper level. It takes only 0.35 litres to raise the level from “LOW HOT” to “FULL HOT”. Adding Coolant If the Coolant level is below the “LOW” mark, more coolant should be added. Remove the reservoir tank cap and add coolant until the reservoir tank level reaches the “FULL” mark. Never fill the reservoir tank above the “FULL” mark.
INSPECTION AND MAINTENANCE 70F-74E 70F-07-019E Coolant Replacement If your radiator has a drain plug as shown, perform this job as follows. If not, trust this job to your MARUTI dealer as the radiator lower hose must be disconnected for draining. 1) When the engine is cool, remove the radiator cap by turning it slowly to the left until a “stop” is felt. Do not press down while turning the cap. Wait until any pressure is released, then press down on the cap and continue turning it anticlockwise.
INSPECTION AND MAINTENANCE 70F-74E WINDSCREEN WASHER FLUID AIR CLEANER 72F-09-002 72F-09-014 Check that there is washer fluid in the tank. Refill it if necessary. Use a good quality windscreen washer fluid, diluted with water as necessary. If the air cleaner is clogged with dust, there will be greater intake resistance, resulting in decreased power output and increased fuel consumption. w WARNING Take out the air cleaner element after unhooking the clamps shown in the illustration.
INSPECTION AND MAINTENANCE 70F-74E SPARK PLUGS You should inspect spark plugs periodically for carbon deposits. When carbon accumulates on a spark plug, a strong spark may not be produced. Remove carbon deposits with a wire or pin and adjust the spark plug gap. w CAUTION • When disconnecting the spark plug cables, pull on the boot, not on the cable itself. Pulling on the cable can damage it. • When installing the spark plugs, screw them in with your fingers to avoid stripping the threads.
INSPECTION AND MAINTENANCE 70F-74E BRAKES w WARNING • Do not use any fluid other than SAE J1703 or DOT-3 brake fluid. Do not use reclaimed fluid or fluid that has been stored in old or open containers. It is essential that foreign particles and other liquids are kept out of the brake fluid reservoir. Brake Fluid Check the brake fluid level by looking at the reservoir in the engine compartment. Check that the fluid level is between the “MAX” and “MIN” lines.
INSPECTION AND MAINTENANCE 70F-74E the minimum distance required, have your vehicle inspected by your MARUTI dealer. NOTE: When measuring the distance between the brake pedal and floor wall, be sure not to include any floor covering in the measurement. w WARNING 70F-07-030 Brake Pedal Check if the brake pedal stops at the regular height without "spongy" feeling when you depress it. If not, have the brake system inspected by your MARUTI dealer.
INSPECTION AND MAINTENANCE 70F-74E STEERING CLUTCH PEDAL TYRES 70F-07-033 70F-07-034 70F-07-035 Check the play of the steering wheel by gently turning it from left to right and measuring the distance that it moves before you feel slight resistance. The play should be between 0 – 30 mm (0.0 – 1.2 in). Measure the clutch pedal play by moving the clutch pedal with your hand and measuring the distance it moves until you feel slight resistance.
INSPECTION AND MAINTENANCE 70F-74E w WARNING w WARNING • Air pressures should be checked when the tyres are cold or you may get inaccurate readings. • Check the inflation pressure from time to time while inflating the tyre gradually, until the specified pressure is obtained. • Never underinflate or overinflate the tyres. Underinflation can cause unusual handling characteristics or can cause the rim to slip on the tyre bead, resulting in an accident or damage to the tyre or rim.
INSPECTION AND MAINTENANCE 70F-74E w WARNING Replacing the wheels and tyres equipped on your vehicle with certain combinations of aftermarket wheels and tyres can significantly change the steering and handling characteristics of your vehicle. Therefore, use only those wheel and tyre combinations approved by MARUTI as standard or optional equipment for your vehicle. w CAUTION Replacing the original tyres with tyres of a different size may result in false speedometer or odometer readings.
INSPECTION AND MAINTENANCE 70F-74E BATTERY w WARNING To avoid harm to yourself or damage to your vehicle or battery, follow the jump starting instructions in the EMERGENCY SERVICE section of this manual if it is necessary to jump start your vehicle. 79F-09-020E 3) Jack up the vehicle (follow the jacking instructions in the EMERGENCY SERVICE section in this manual) 4) Remove the wheel nuts and wheel. 5) Install the new wheel and replace the wheel nuts with their cone shaped end facing the wheel.
INSPECTION AND MAINTENANCE 70F-74E FUSES PRIMARY FUSES 70F-07-042E This vehicle has two types of fuses, as described below : Main Fuses - The main fuses takes current directly from the battery. Individual Fuses - These fuses are in the fuse box and for individual electrical circuits. Main Fuses The main fuses are located in the engine compartment. If the main fuse blows, no electrical component in the corresponding load group will function. When replacing the main fuse, use a genuine MARUTI replacement.
INSPECTION AND MAINTENANCE 70F-74E BULB REPLACEMENT w WARNING • Light bulbs can be hot enough to burn your finger right after being turned off. This is true especially for halogen headlight bulbs. Replace the bulbs after they become cool enough. • The headlight bulbs are filled with pressurized halogen gas. They can burst and injure you if they are hit or dropped. Handle them carefully.
INSPECTION AND MAINTENANCE 70F-74E 70F-07-048 70F-07-049 70F-07-050E Interior Light Pull down the lens by using a plain screw driver covered with a soft cloth as shown, then pull it rearward. To install it, hook its front end in and push it up. Headlights Open the bonnet. Remove the socket and rubber cover. Then unhook the bulb holding spring and replace the bulb. Front Clearance/Turn Signal Light, Side Turn Signal Light, rear Combination Light, Registration Plate Light.
INSPECTION AND MAINTENANCE 70F-74E 70F-07-051E To remove a round bulb from a bulb holder, push in the bulb and turn it counterclockwise. To install a new bulb, push it in and turn it clockwise. You can access the individual bulb holders as described below: 9-25 70F-07-052 70F-07-053 Front clearance light Front turn signal light Open the bonnet and support it with the prop rod. Undo the two screws and remove the lens.
INSPECTION AND MAINTENANCE 70F-74E 70F-07-054 72F-09-009E Side turn signal light Remove the lens by using a plain screw driver covered with a soft cloth. 70F-07-056 Registration plate light Undo the two screws and remove the light housing. Rear combination light (tail, stop, turn signal, etc.) Undo the two screws that secure the housing and remove the housing by sliding in the direction of the white arrow in the illustration. The wiring grommet may come off during bulb replacement.
INSPECTION AND MAINTENANCE 70F-07-057 70F-74E 70F-07-058 Rear fog light (if equipped) High mount stop light (if equipped) Detach the light housing by removing the nuts and remove the lens by undoing the screws. Open the hatchback. Remove the lower cover by undoing the center screw and removing the side pins. Remove the upper cover by undoing the four screws.
INSPECTION AND MAINTENANCE 70F-74E WIPER BLADES NOTE: Some wiper blades may be different from the ones described here depending on vehicle specifications. If so consult your dealer for proper replacement method. w WARNING 70F-07-059 If the wiper blades become brittle or damaged, or make streaks when wiping, replace the wiper blades. To install new wiper blades, follow the procedure below.
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70F-74E EMERGENCY SERVICE EMERGENCY SERVICE Jacking Instructions ......................................................................................... 10-1 Jump Starting Instructions ............................................................................. 10-2 Towing ................................................................................................................ 10-4 Emergency Remedies ......................................................................................
EMERGENCY SERVICE 70F-74E JACKING INSTRUCTIONS 70F-04-020 1) Park the vehicle securely on hard level ground. 2) Choke the front and rear wheel diagonally opposite the wheel to be changed. 3) Switch on the hazard warning flasher if your vehicle is in or near traffic. 4) Slacken but do not remove wheel nuts on the wheel to be changed. 5) Position the jack vertically and raise the jack by turning the jack handle clockwise until the jack head fits the front suspension arm or the rear axle as shown overleaf.
EMERGENCY SERVICE 70F-74E JUMP STARTING INSTRUCTIONS w WARNING ˇ 70F-08-002E w WARNING • Never get under the vehicle when it is supported by the jack. • Never run the engine when the vehicle is supported by the jack and never allow passengers to remain in the vehicle. 70F-08-003E ˇ • Never attempt to jump start your vehicle if the battery appears to be frozen. Batteries in this condition may explode or rupture if jump starting is attempted.
ˇ EMERGENCY SERVICE 70F-74E 3) Make jump lead connections as follows: w WARNING • To avoid harm to yourself or damage to your vehicle or battery, follow the jump starting instructions below precisely and in order. If you are in doubt, call for qualified road service. w CAUTION Vehicle equipped with electronic fuel injection system will not start by pushing or towing as the fuel pump will not work in this condition. This starting method could also result in permanent damage to the catalytic converter.
EMERGENCY SERVICE 70F-74E TOWING EMERGENCY REMEDIES If you need to have your vehicle towed, contact a professional service. If the Starter Does Not Operate: 1) Try turning the ignition switch to the “START” position with the headlights turned on to determine the battery condition. If the headlights go excessively dim or go off, it usually means that either the battery is flat or the battery terminal contact is poor. Recharge the battery or correct battery terminal contact as necessary.
EMERGENCY SERVICE 70F-74E WARNING TRIANGLE If the temperature indication does not come down to within the normal, acceptable range: 1) Turn off the engine and check that the water pump belt and pulleys are not damaged or slipping. If any abnormality is found, correct it. 2) Check the coolant level in the reservoir. If it is found to be lower than the “LOW” line, look for leaks at the radiator, water pump, and radiator and heater hoses.
70F-74E BODY WORK CARE BODY WORK CARE Corrosion Prevention ....................................................................................... 11-1 Vehicle Cleaning ...............................................................................................
BODY WORK CARE 70F-74E CORROSION PREVENTION It is important to take good care of your vehicle to protect it from corrosion. Listed below are instructions for how to maintain your vehicle to prevent corrosion. Please read and follow these instructions carefully. Important Information About Corrosion Common causes of corrosion 1) Accumulation of road salt, dirt, moisture, or chemicals in hard to reach areas of the vehicle underbody or frame.
BODY WORK CARE 70F-74E VEHICLE CLEANING Store your vehicle in a dry, wellventilated area. Do not park your vehicle in a damp, poorly ventilated area. If you often wash your vehicle in the garage or if you frequently drive it in when wet, your garage may be damp. The high humidity in the garage may cause or accelerate corrosion. A wet vehicle may corrode even in a heated garage if the ventilation is poor.
BODY WORK CARE Cleaning the Exterior w CAUTION It is important that your vehicle be kept clean and free from dirt. Failure to keep your vehicle clean may result in fading of the paint or corrosion to various parts of the vehicle body. Washing w WARNING • Never attempt to wash and wax your vehicle with the engine running. • When cleaning the underside of the body and fender, where there may be sharp-edged parts, you should wear gloves and a longsleeved shirt to protect your hands and arms from being cut.
70F-74E GENERAL INFORMATION GENERAL INFORMATION Vehicle Identification .......................................................................................
GENERAL INFORMATION 70F-74E VEHICLE IDENTIFICATION 70F-10-001 70F-10-002 Chassis Serial Number The chassis and/or engine serial numbers are used to register the vehicle. They are also used to assist your dealer when ordering or referring to special service information. Whenever you have occasion to consult your MARUTI dealer, remember to identify your vehicle with this number. Should you find the number difficult to read, you will also find it on the identification plate.
SPECIFICATIONS 70F-74E SPECIFICATIONS NOTE: Specifications are subject to change without notice. M/T A/T : Manual Transmission : Automatic Transmission DIMENSIONS Overall length Overall width Overall height Wheelbase Tread UNIT:mm 3 1 1 2 1 1 front rear Ground clearance MASS (WEIGHT) Kerb mass (weight) Gross vehicle mass (weight) rating Seating Capacity ENGINE Type Number of cylinders Bore Stroke Piston displacement Compression ratio 109 495 495 405 335 335 305 165 UNIT:Kg FI & M/T..............
SPECIFICATIONS 70F-74E ELECTRICAL Standard spark plug Battery Fuses Headlight Turn signal light Side turn signal light Clearance light Tail/brake light Registration plate light Reversing light NGK – BKR6E, DENSO – K20PR-U 38B20R (28AH/5HR) See “INSPECTION AND MAINTENANCE” section 12V 60/55W 12V 21W 12V 5W 12V 5W 12V 5/21W 12V 5W 12V 21W (18W - Zen Classic) Rear fog light 12V 21W WHEEL AND SUSPENSION Tyre size, front and rear Tyre pressures front/rear Suspension type front rear 145/80R12 1.
This Owner's manual & service booklet applies to the ZEN model (Equipped with Electronic Fuel Injection system) produced by MARUTI UDYOG LIMITED
