Service manual

ManualsBrandsMarantz ManualsCD Player74 CD15B

1219

TOOLS

Tool Index

ADVERTISING................1221

AIR BLASTER.................1235

AIR FILTER

Oil/Cleaner......................1230

ALLEN SCREW LIST..........1276

ALTERNATOR...............16,1252

Ring Replacement........16,1252

AXLE..........................1261,1262

BATTERY.............................1252

BEARING...................1253-1256

BELT....................................1256

BELT BUCKLES..................1223

BOLT LIST...........................1276

BOOKS.......................1226-1229

BRAKE.................................1259

Caliper Piston.....................1259

Disc/Rotor Lock..................1224

Fluid..................................1231

BREATHER

Valve Service.........................18

BUNGEE CORD..................1224

BUSHING....................1242,1253

BUSHING LIST....................1264

CABLE OILER............1230,1261

CABLE RACK......................1220

CAM.........................1240-1243

Bushing Replace................17

Tune A Cam.................1243

CAPS(Chrome)................1275

CARBURETOR....................1245

CASE

Bearing Conversion.........1236

Boring..............................1246

Lapping.......................1239

CATALOG AND RACK........1221

CHAIN AND LUBE.....1230,1256

CHARGER.....................1252

CHROME CAPS..................1275

CLEANER/POLISH............1230

CLUTCH..............................1257

COLLECTIBLES

Cast Iron Toy.......................1220

Pewter Items......................1222

Scale Models Trucks..........1220

CONNECTING ROD............1237

COTTER PIN LIST...............1273

COUNTER SHAFT...............1254

COVERS(Motorcycle).....1224

CRANKCASE........16,1246,1252

CRANKSHAFT..1238-1239,1243

Balance Service.................15

CYLINDER.............1246-1247

Boring Service........................13

Sleeving........................13

DEALER PROMOTION

Banner................................1221

Bank................................1220

CD Catalog........................1221

Cable Rack.........................1220

Catalog...............................1221

Catalog Rack.....................1221

Counter Mat.......................1221

Dealer Decals....................1221

Labels...............................1221

Mat................................1221

Shop Bag...........................1221

Sign/Postcard..................1221

V-Twin Promotion...............1221

Wire Tag.............................1221

DEUTSCH...........................1251

DIAGNOSTIC.......................1250

DISPLAY STAND.................1224

DOWEL PIN LIST.................1273

ELECTRONIC FUEL INJECTION

.................................1245,1250

ELECTRICAL.............1251,1253

EXHAUST

Coating.........................1232

Sensor...............................1262

Port Replacement..................18

FLYWHEEL.................1236,1240

Balancing.........................15

Locking......................1250

Remanufacture..................14

FORK...............................1258

Neck Bearing.....................1258

Leg Bushing...........................18

Oil...............................1231

Seal Driver..........................1258

Spring Fork Rebuild...............18

FUEL

Line....................................1245

Pressure..........................1245

Pump................................1245

GAS TANK

Line....................................1245

Sealant............................1232

Shut Off..............................1244

GASKET LIST............1265-1270

Locater.....................1244

Removal..........................1253

Sealant.......................1232

GEAR OIL.........................1231

GENERATOR

Gear Puller......................1244

Rebuild Service......................16

GOGGLES...........................1222

GREASE...........................1261

HEADS................................1247

Remanufacture..................17

Resurfacing.....................17

HELICOIL...................17,1263

Installation Service.............17

HELMET NET/LOCK..........1224

HOSE

Clamp/Cutter..................1245

IGNITION

Switch................................1251

Timing…...........................1250

IMPACT DRIVER........1253,1262

INSPECTION TAG..............1220

INTAKE WRENCH...............1262

JETS....................................1245

KEY CHAINS/HOLDER.......1280

KEYS....................................1274

KROMMETTS..................9,1273

LAPEL PINS........................1222

LAPPING.............................1239

LEAN RITE..........................1233

LIFTS

Table........................1233

Transmission/Motor.1233,1234

V-Lift.............................1235

LOCK TAB LIST...................1274

LOCKS...............................1224

LONG BLOCK SERVICE....13

LUBRICATION

Air Cleaner.........................1230

Bearing Packer.................1261

Brake...............................1231

Cable/Oiler...............1230,1261

Chain.................................1230

Gear...................................1231

Grease Fitting/Gun..........1261

Motor/Fork/Transmission.1231

MAINSHAFT........................1255

MANUALS..................1226-1229

MASTER CYLINDER..........1259

MOTOR SHOP SERVICE

Alternator Ring Replacement.16

Breather Valve Machining....18

Cam Bushing XL...............17

MOTOR SHOP SERVICE

Cam Cover Bushing Big Twin.17

Case Boring........................16

Crankshaft Balance................15

Cylinder Boring......................13

Cylinder Sleeving...................13

Engine Remanufacture........13

Exhaust Port Replacement....18

Flywheel Balancing................15

Flywheel Remanufacture.......14

Fork Leg Bushing Install........18

4/5 Speed Rebuild Service....18

5/6 Speed Conversion Service..18

Generator Rebuild..................16

Head Remanufacturing..........17

Head Resurfacing..................17

Long Block Remanfacture......13

Short Block Remanufacture...13

Spark Plug Helicoil Install.....17

Spring Fork Rebuild..............18

Transmission Remanufacture.18

Valve Seat Service...........17-18

Wheel Truing/Building............18

MOTOR STAND...................1234

MOTORCYCLE COVER......1224

NUT LIST....................1279-1280

O RING LIST........................1271

OIL

Drain Reserve....................1231

Filter Wrench......................1231

Line....................................1245

Motor/Transmission/Gear.1231

Pressure...........................1237

Primary/Fork...................1231

Pump................................1237

PAINT.................................1230

PARTS MANUAL........1226-1229

PATCHES (CLOTH).............1280

PIN LIST...............................1273

PINION........................1239,1242

PISTON.............................1237

Ring.................................1237

PLUGS(Timing).................1250

POLISH/CLEANER.............1230

Points.............................1230

PRIMARY.............................1256

Oil..................................1231

PROMOTION.............1220-1221

PULLERS(Bushing/Race)..1253

PUNCH...............................1253

PUSHROD......................1244

RACE..........................1237,1253

RATCHET PLATE RIVET....1256

RIVET.................1253,1273,1278

ROCKER ARM....................1247

ROD......................................1237

Lapping.......................1239

ROLL PIN.............................1273

ROTOR(BRAKE).................1259

SCREW LIST.......................1279

SEAL LIST..................1272-1273

SEALANT

Gasket...........................1232

Thread/Lock/Repair......1232

Crankcase/Cam...........1232

Hi Temperature...................1232

Tank................................1232

SECURITY......................1224

SERVICE MANUAL....1226-1229

SHIFT

Fork Gauge........................1254

Pawl............................1255

Shaft................................1255

SHIM LIST............................1264

SHOCK................................1259

SHOP SERVICES.............13-20

SHORT BLOCK SERVICE......13

SNAP CAPS........................1275

SPACER LIST......................1277

SPARK PLUG

Helicoil Replacement.......1263

Plug/Tap........................1263

Test/Firing/Index...........1250

Repair Kit...........................1263

Thread Chaser...................1263

SPRING FORK REBUILD......18

SPOTLAMP..........................1262

SPROCKET

Nut...................................1254

SPROCKETSHAFT....1238,1240

Degree Wheel.................1243

STANDS(CENTER).........1224

STARTER BEARING….......1256

STUD LIST...........................1274

Installer...........................1274

SUSPENSION..................1259

SWINGARM...............1259,1261

TAP & DIES..........................1263

TAPPET(OIL SCREEN).......1244

THREADING........................1263

TIE DOWN............................1233

TIMING..............................1250

TIRE

Changer.............................1260

Repair.............................1260

TOOL ROLL...............1218,1225

TOOL KITS..........................1225

TRANSMISSION........1254-1255

4-5 Speed Rebuild...........18

Oil................................1231

Stand...............................1234

TRUING STAND...................1260

TWIN CAM

Cam Clearance..................1241

Cam Shaft..........................1243

Case Bearing Conversion..1236

Cylinder............................1246

Lapping......................1239

Pinion...............................1239

Rod................................1239

Sprocket Shaft....................1240

Transmission..................1255

Wrenches.........................1262

Wrist Pin.............................1237

V-ROD..................................1257

V-TWIN PROMO.........1220-1221

VALVE...............1244,1247-1249

Compression Release.....1247

Cover Wrench....................1244

Guide.................................1249

Lifter...................................1244

Seat Service.............1220-1221

VISE JAW PADS..................1253

VOLT METER.......................1252

WASHER LIST............1277,1279

WHEEL

Bearing Greaser.................1253

Building and Truing.................18

Chock.........................1235

Compensator Bearing........1253

Race/Driver..............1253

Truing Stand…...................1260

WIRING....................1251,1253

WRENCHES...............1254,1262

WRIST PIN...........................1237

Summary of content (62 pages)

PAGE 1
A F ADVERTISING................1221 FLYWHEEL.................1236,1240 AIR BLASTER.................1235 Balancing.........................15 AIR FILTER Locking......................1250 Oil/Cleaner......................1230 Remanufacture..................14 ALLEN SCREW LIST..........1276 FORK...............................1258 ALTERNATOR...............16,1252 Neck Bearing.....................1258 Ring Replacement........16,1252 Leg Bushing...........................18 AXLE..........................
PAGE 2
Inspection Tag Plate Remote Inspection Tag Holder First Offered by V-Twin Mfg. in 1969 31-0282 31-0201 31-0983 31-0264 Inspection Tag Plate is available in stainless or chrome. Measuring 3 1/2” square with 1/2” or 3/8” mounting hole which can mount to footpeg or shock studs.31-0282 is square type which clamps on to 1” to 1 1/8” tube with worm clamp included. VT No. Item Type 31-0201 Stainless .5” 31-0264 Chrome .5” 31-0983 Chrome 3/8” 31-0282 Chrome Clamp 31-0933 Black .
PAGE 3
CD ROM of the V-Twin Mfg Catalog for Computers. For Windows or Macs. VT No. 48-5010 VT No. 48-0035 V-TwinTM Reference V-TwinTM Shop Bag. Full color V-TwinTM Logo, 8” x 16” deep. Sold in 50 pack. VT No. Type 48-0040 White 48-0054 Clear V-Twin Catalog is available for dealers to supply to customers. VT No. 48-0035 V-TwinTM Mfg. Post Mount Sign Kit is a double sided 18 x 24 unit which includes angle bracket. VT No. 48-0090 V-TwinTM Catalog Racks are black with a V-Twin logo.
PAGE 4
Pewter 48-1501 48-1765 48-1766 48-1502 48-1503 48-1768 48-1767 48-1901 48-1511 48-1513 V-Twin Motor Lapel Pins with silver patina. VT No. Style 48-1501 Panhead 48-1502 Knucklehead 48-1503 Flathead 48-1511 Shovelhead 48-1513 Evolution 48-1770 Pewter Motors are mounted on a wooden base. VT No.
PAGE 5
Belt Buckles 48-1773 48-1510 48-0948 48-1674 48-0448 48-1352 48-1351 48-1473 48-1545 48-1512 48-0901 48-1509 48-7781 48-1660 48-1112 48-1514 48-1508 48-1633 48-7782 48-0949 48-1632 48-1643 48-1928 Belt Buckles fit standard size men’s belt. VT No.
PAGE 6
Display Center Stands 16-1600 16-1600 Installed 16-1109 16-1101 16-1521 Installed 16-1521 16-1110 Adjustable Display Center Stands show your bikes. Single lever on left side allows bikes to be lifted up on stand. Very little effort required. Entire assembly fits neatly under frame rails. 2 bolt installation. Caution: Not intended for use as a ride off stand. Note: 16-1600 is non-adjustable. VT No.
PAGE 7
16-0849 16-0846 16-0850 16-0857 16-0854 16-0844 16-0843 16-0840 16-0841 V-Twin Rider Tool Kits. Complete kits, supplied as appropriate for each year and model; includes canvas tool roll. Entire kit fits individual kidney shaped tool box! Tool Kits VT No. Fits 16-0849 1957-70 XL 16-0846 1977-84 XL 16-0746 1986-up XL, TC-88 ST 16-0850 1979-84 FLT 16-0857 1985-up FLT 16-0854 1985-88 FXST, 1986-88 FLST 16-0856 1989-up FXST, 1989-up FLST 16-1007 1989-up Softail Tool Kit Early Tool Kits.
PAGE 8
Big Twin Parts Book 48-0718 48-0330 48-0970 48-0709 48-0680 48-0604 48-0679 Spare Parts Books provide OEM numbers with exploded views to help identify exact parts required for each year application and range of fitment for each part. The Motorcycle Industry in New York State History by Geoffrey N. Stein. VT No. 48-1242 Q&A Repair by Uncle Frank. This repair manual cover most Harley-Davidson and Indian tech tips. 216 pages. VT No. 48-0407 48-0766 Hard Covered Motorcycle Books. VT No.
PAGE 9
Big Twin Factory Service Manual 48-0716 48-1740 48-1755 48-0992 48-1561 48-0629 48-0715 48-1753 48-1711 48-1754 Clymer Repair Manuals contain tips from engine tuning to complete wiring. Feature exploded views and photos, step by step instructions. New editions. VT No.
PAGE 10
Book and Manual 48-0310 48-1564 48-0299 48-0316 48-0307 48-0308 48-1718 48-0309 48-0314 48-0313 48-0304 Clymer Manuals. VT No. Year/Model 48-1706 1948-65 Panhead 48-1707 1966-85 Shovelhead Mechanics and Owners Guide for 1941-1959 Harley-Davidson OHV Big Twins by Kirk Perry, drawings, photos and tips. VT No. Volume 48-1958 1 48-1959 2 48-1958 48-0323 48-0692 Service Manuals for years listed. VT No.
PAGE 11
Parts Book and Service Manual for XL’s 48-0722 48-0713 48-0605 48-0306 Service Manuals for years listed. Manuals cover disassembly, renewal and reassembly procedures. Includes information about engines, electrical systems, frame and forks, fuel system, transmissions, wheels and more. VT No.
PAGE 12
Chemical VHT Special Finishes 11 oz. size, each. VT No. VHT Finish 41-0123 Black wrinkle 41-0125 Flame proof 1350 flat 41-0149 Heat Silver finish 41-0124 Black oxide paint 41-0126 Black epoxy enamel gloss 41-0144 Black barrel paint satin restores factory look to cast iron cylinders 41-0126 PJ1 Chain Lube is a heavy duty chain lube for street or off road. VT No. Size 41-0132 6 oz. 41-0133 17 oz. 41-0149 41-0144 41-0123 41-0125 41-0124 Air Filter Oils and Cleaners. K&N type is for paper elements.
PAGE 13
Motor Oil Spectro Oils. Special Blend in Premium or Golden synthetic blends, sold in quarts by case which is 12 or as each. 41-0991 41-0992 41-0993 41-0994 41-0995 41-0996 Motor Shop Oil. All are sold in case of six in quart size bottles. VT No.
PAGE 14
Sealant 41-8116 41-8001 41-8005 41-8003 41-2710 41-2420 41-5921 41-8006 41-8166 Thread Lockers and Repair by Loctite. VT No. Item/Size 41-2710 271 Red threadlocker High Strength, 6 ml. 41-2900 290 Green threadlocker Med Strength, 6 ml. 41-2420 242 Blue threadlocker Med Strength, 6 ml. 41-5921 Pipe Sealant with Teflon, 6 ml. 41-8166 Form-A-Thread for stripped threads, .44 oz. 41-1202 Tank Repair Flexible Ribbon Seals, .25 oz.
PAGE 15
Handy Industries Table Lift 16-1990 16-1991 16-1984 16-1986 16-1985 Handy B.O.B. Motorcycle Air Lift features drop out rear panel, 1500 capacity, foot pedal operation and a 40” max lift height. Requires 90-100 psi of air for operation. Includes wheel vise. VT No. Item 16-1985 Lift 16-1984 13” Front Extension Handy Motorcycle Air Lift is designed for all shops. Ideal for raising up to 1000 pounds to 31” level for working on an infinite number of products.
PAGE 16
Motor and Transmission Work Stand 16-0507 16-0509 16-0506 16-0504 Transmission Stands are welded steel for shop use. VT No. Type 16-0506 4 Speed Transmission, Vise Mount 16-0504 5-Speed Rubber Mount 16-0501 16-0526 16-1285 Transmission Repair Fixture is a four position mount carriage in which a retractable pin allows transmission to be positioned in horizontal 45° right or left or full vertical. This will assist in loading gear-shaft groups or kick cover assemblies.
PAGE 17
Wheel Chock Air Blaster Pingel® Wheel Chock features quick mounting and removal by sliding in and out of slotted mount pads. Chock is a chrome steel tube. Mounting kit also available separately. The appearance of the Wheel Chock including the cross brace is a trademark of Pingel Enterprises. The brackets used in the Wheel Chock are patented. VT No.
PAGE 18
Flywheel Tool Original Style Factory Type Crank Truing Machine features cast iron construction. Designed to true stock style flywheels. 10” swing right side, 6” swing left side, 18” maximum center to center. Weighs over 80 pounds. VT No. 16-0586 Flywheel Truing Hammer is a three pound zinc aluminum that lasts longer than a lead hammer and is still soft enough so that it will not mar flywheels. VT No.
PAGE 19
Piston Pin Tool 16-0029 16-0152 16-0154 16-0181 Rod Clamping Tool allows rod to be held for straightening or to replace wrist pin bushing. Bushing Piston Pin Tool will remove and install bronze bushing. VT No. OEM Tool Brand 16-0029 95952-33 Clamping Tool V-Twin 16-0152 95970-32 Bushing Tool Jims 16-0154 95970-32 Bushing Tool V-Twin 16-0181 — Bushing Tool V-Twin Jim Piston Ring End Gap Tool makes measuring ring end gap faster, more accurate and eliminates guess work.
PAGE 20
Crankshaft Installer 16-0065 Sprocket Shaft Timken Bearing Inner Race Puller. VT No. Model 16-1758 1952-76 XL’s 16-1758 16-0667 16-1795 16-1833 16-1834 16-0058 Sprocket Shaft Bearing Removal and Installation Tool. Removes and installs engine sprocket shaft bearings from crankcase. Use with 33416 driver handle. Replaces 94547-80. 2 part set, 4 halves. VT No.
PAGE 21
Big Twin Pinion Bearing Race Removal and Installation Tool is used to remove and install the outer race on 1958 and later models replaces 39958. VT No. 16-0648 B 16-0162 A 16-0129 C D 16-1060 Pinion Gear Puller with collars, used to remove and install pinion gear on all Big Twins, and 1976 and earlier XL. Order nut wrench separately. VT No.
PAGE 22
Sprocket Shaft Tool 1955-up Sprocket Shaft Hard Cap protects shaft when using press. By Jims. VT No. 16-0666 16-0150 16-1850 16-0153 Crankshaft Stabilizer Bracket acts as third hand. Sliding over crank splines, and bolting to a primary mount hole prevents crank from turning while installing pistons, cylinders or rings. VT No 16-5051 16-0888 Twin Cam 24 16-1754 Tooth Crankshaft Rotating Wrench for use on all 2006-up Sprocket Shaft Seal and Lock Installers for Big Twins.
PAGE 23
Jims Cam Gear Remover and Alignment Tools. The alignment tool is designed to index the cam gears position while removing on installing the cam gear. This tool will 16-1282 allow you to accurately position and or reposition the cam gear from one camshaft to another, as well as allowing you to retard or advance the gear position by up to 10 degrees with the accuracy of a 1/4 degree. The cam gear remover tool is use to remove the cam gear from the camshaft.
PAGE 24
Cam Bushing 16-1780 16-1820 16-0671 16-0669 A B 1970-up Big Twin Cam Bearing and Bushing Alignment Tool aligns to within .0003” of the center line. Any binding of this tool indicates misalignment of cam cover and or bushing. By Jims. VT No. 16-0671 (A) 1936-69 Cam Cover Bushing Remover Tool removes bushing in one operation. VT No. 16-0669 (B) 16-1822 16-1814 16-1817 16-0980 Bushing Reaming Tools fit pinion bushing in cam cover. VT No.
PAGE 25
Cam Shaft Jims Cam Chain Tensioner Unloader will hold the tension of the primary cam chain on the TC-88 model engine. Instruction included. VT No. 16-0793 16-0790 Jims Camshaft/Crankshaft Locking Tool will lock the gear teeth on the TC 88 model engine. Instructions included. VT No. 16-0790 16-0793 16-1278 16-0792 Jims Camshaft Remover and Installer Tool allows removal and installation of cams in the TC-88 model engine. Tool is used in conjunction with VT No. 160793 cam chain tensioner unloader. VT No.
PAGE 26
Tappet Tool 16-1024 16-0988 Pushrod Cover Removal Tool fits TC-88 models. VT No. 16-1024 Sifton Valve Lifter Remover simplifies removal of frozen or loctited hydraulic lifters for Shovelheads. Replaces 97102-81. VT No. 16-0988 Sifton Tappet Guide/Oil Pump Alignment Tool. Use to align tappet guide to engine case on all Evolution 1340 Big Twins and also aligns oil pump on TC-88 Big Twins. Also available in width 1/4 x 24 threads for after market crankcase sets. Sold in pairs. VT No.
PAGE 27
Tool for EFI & Carburetor Jims Fuel Pump Retainer Remover Tool. Safely removes the retaining ring holding the fuel pump inside gas tank on all 2008-up FLT models. Use for quick and easy Jims Fuel Pressure Test Gauge Tool includes all the service of fuel filter and necessary hose connections and fittings to safely perother fuel related parts. form a fuel pressure test on all 2002-up FLT, 2004-up VT No. 16-0316 FXD and 2001-up FXST with fuel injection. ThunderJetTM VT No.
PAGE 28
Cylinder Jims TC-88 Cylinder Torque Plates lasered with correct torquing sequence for TC-88 and TC-96 OEM cylinders. VT No. 16-1287 Jims Twin Cam Case Boring Jig used for boring out Twin Cam Case sets to accept 4” Bore Cylinders. This tool is designed to be used in a heavy duty 15” drill press. Works on TC-88 A&B Crank Cases. VT No.16-1177 S&S Evolution Cylinder Torque Plate Kit simulates stress conditions when boring and honing Evolution Cylinders.
PAGE 29
Cylinder 16-1846 Sifton Dowel Guide Plate is precision drilled to press cylinder dowels in straight on 1984-up Big Twin and XL models. VT No. 16-0837 Cylinder De-Glazer feature spring action on the stones keep the stones against the cylinder wall at the correct pressure. Capacity 2” to 5 1/2”. VT No. 16-0610 Exhaust Stud Drill Fixture fits 1984-up Ex Big Twin and XL ports to align for drilling of broken exhaust stud. VT No. 16-0698 Head Bolt Torque Gauge for all Evolutions.
PAGE 30
Valve B 16-1788 16-1771 16-0146 16-1774 16-0331 Sifton Valve Spring Tool is bench mounted to compress springs on 1936-up engines also used for checking valve travel and coil bind of the valve springs by placing a dial indicator on the top of the threaded shaft. VT No. Item 16-1774 Bench Tool 16-0331 Cone Adapter Valve Spring Compressors Factory style replaces 96600-36 for all Big Twins OHV. VT No.
PAGE 31
Valve Guide 16-1745 16-0872 16-0643 Shoulderless Valve Guide Remover and Installers. Takes the guess work out of valve guide installation on all Evolution and Twin Cam motors. Insures that the valve guides are installed to proper depth. Use driver handle to remove or install valve guides. Installation of shoulderless guides Valve Guide Oil Seal Kits include four pieces of proper requires correct installation socket. guide seal and installation tool. Tool sold separately.
PAGE 32
Service Scan Tool Computer Diagnostic Service Tool. This tool is capable of diagnosing trouble codes for all 1994-99 computer controlled Big Twins. Available as a standard tool that includes scan tool, software cables, adapters, A/C power adapter and instruction manual. For USA 110v 60 cycles application. VT No. Item 16-5000 Scan tool 16-5002 Delphi System Cartridge 2001-2002 FXST 32-0382 Pro EFI Race Tuner. This software package will make tuning the EFI models a professional endeavor.
PAGE 33
Wiring Tools Deutsch Terminal Crimping Tool is designed to correctly crimp Deutsch Connectors. Replaces 39965. VT No. 16-1295 16-1293 Wire Terminal Tool replaces 97362-71, depresses terminal lock tabs in disassembly of factory wiring harness. VT No. 16-0959 16-1258 Pin and Receptacle Extractor for Molex style connectors. VT No. Type 16-1258 Pin 16-1259 Receptacle Jims Ignition Switch Housing Tool will align the ignition switch housing as the retaining screws are being torqued.
PAGE 34
Battery Maintenance Dyna Charge Monitor. The DCM-1 evaluates voltage in a charging system and indicates whether system voltage is too low or high. Unit is designed for 12 volt systems and features LED indicators. VT No. 32-9088 16-1792 Battery Tender Lightweight Chargers (Power Tender). 6 amp features ring type terminals without quick disconnect. Available for standard lead/acid batteries or sealed AGM batteries. For Lead/Acid Batteries VT No.
PAGE 35
16-0155 Bushing-Race Pullers 16-0657 Bushing Puller Tool will extract bushings in blind holes of cam covers. VT No. 16-0231 16-0732 Wheel Bearing Wrench removes the slotted lock nut on spoke wheels. Sportster and 1967-72 Big Twins. Replaces 94630-67. VT No. Type 16-0155 V-Twin with Handle 16-0657 Jims with ½” Drive 16-0065 16-0425 Wheel Race Puller. Replaces service tool 33071, for hubs with tapered races 1973-99. All models. VT No.
PAGE 36
4-Speed Transmission Tools 16-1803 16-0740 Big Trans Stud Installer Tool for 1936-86 4 and 5-Speed Softail. VT No. 16-0719 Mainshaft Starter Clutch Gear Puller for 1936-84 4 Speed model. VT No. Brand 16-0712 V-Twin 16-0740 Jims VT No. Years 16-1803 1936-76 Additional Drivers for Above 16-0702 1977-86 16-0703 1979-81 16-0701 1980-84 16-0700 1985-up Mainshaft Ball Bearing Lock Nut Wrench replaces 94635-41A. Fits 1940-up Big Twin models. Handle is not included. VT No.
PAGE 37
Mainshaft 5 and 6 Speed 16-0718 Shifter Shaft Sleeve Tool fits 5 and 6 Speed transmission. VT No. 16-1664 Jims 5-Speed Transmission Main Drive Gear Tools. Use 16-0994 to remove and install main drive gear and install main bearing. Use 16-0718 for remove main drive bearing. Both tools can be used without removing transmission case. Use on all 5 or 6-Speed 1980-up Big Twins. VT No. Type 16-0994 Main Drive Gear Installer 16-0718 Main Drive Bearing Remover Jims Main Drive Gear Installer Tool.
PAGE 38
Primary Outer Primary Cover Starter Bearing Removal Tool removes 9063 Torrington Needle Bearing for Big Twin and XL covers. VT No. 16-0717 Note: This tool will also remove the 35961-52 Bearing in Countershaft Gear (Late) 4 Speed Big Twin, and also the 4-Speed Sportster Clutch Gear. 16-0680 Inner Primary Cover Bearing and Seal Remover Installer Tool safely removes and installs inner primary bearing (OEM# 9135) without damage to the new bearing by pushing on the outer perimeter of the bearing.
PAGE 39
16-0113 Clutch Tool 16-0961 Clutch Assembly Service Tool will safely disasemble and assemble the clutch shell assembly and also remove and install the clutch hub from the bearing. Safe removal and installation of clutch shell ball bearing (OEM# 37906-90) with no damage to new bearing. VT No. 16-1366 16-0115 16-0310 2556-1 Clutch Hub Pullers.
PAGE 40
Fork FXSTS Fork Stem Bearing End Play Setup Wrench. Offset Handle allows for proper clearance of fuel tank and other accessories. VT No. 16-0444 16-0895 Fork Bearing Installer Tool fits over 1” stem allowing bearing to be “driven” on. VT No. 16-0724 16-1766 16-0065 Fork Leg Holding Tool holds for prevent fork tube from Steering Head Bearing Tools fit 1988-up FXST, turning when removing top nuts. 1982-up XL, 1992-up FXDB-FLT to remove or install VT No. 16-0898 races. VT No.
PAGE 41
Suspension E Shock Tool for use with 3/8” ratchet drive. Fits 1989-up Softail. VT No. 16-0917 D B C A 16-5506 Shock Tool allows disassembly and assembly of shocks on Softail models. Fits 1986-up. VT No. 16-5506 Shock Absorber Tool. Replaces 97010-52A to simplify shock absorber disassembly or assembly by holding spring in compression while disassembling parts. Includes 97019-52A block. VT No.
PAGE 42
Tire Changers The 280 Balancer has a specially designed balancing shaft, plus a large, easy to read optical balance indicator that allows for fast and simple wheel attachment. VT No. 16-0511 The Coats 220 Tire Changer is a simple to operate manual changer designed to handle motorcycle wheels, including the new custom alloy wheels and tubeless tires, easier and faster. Shipped by UPS. VT No. Item 16-0510 Tire Changer *Note: Replacements for tire bar included with cycle changer.
PAGE 43
Swing Arm Bearing Installer Tool will install both right and left swing arm bearings squarely on their bores to the installed depth on 2002-up FLT models. Replaces 45327. VT No. 16-1058 16-0333 Installed 16-0329 in use 3rd Hand Axle Locker Tool. If you have noticed, as you are torquing down the axle nut after you set the proper belt tension, (Deflection) the welded axle nut will move to the low side of adjuster cam. This movement will allow the belt to lose adjustment.
PAGE 44
Wrench Jims O2 Sensor Wrench Tool fits 2010-up FLT. VT No. 16-0382 Evolution Rocker Box Cover Wrench is designed to reach 3/16” allens on Evolution Big Twins and Sportster models. Features a 3/8” drive for use with torque wrench and a vinyl covered handle. VT No. 16-0220 FLT Rear Axle Nut Ratchet Wrench for 36mm axle nut. Low profile design allows access to rear axle nut without removal of exhaust system. VT No.
PAGE 45
Thread Repair Kit Heli-Coil Kits and Replacements 16-0922 Heil-Coil Thread Repair Kits. are individually packaged by size in either a special thread series or contain special length inserts for the specific applications listed below. All kits come with tap, installation tool, a quantity of size inserts and complete instructions. 16-0043 VT No. 16-0043 16-0042 VT No. 60-0168 60-0170 Heli-Coil Spark Plug Inserts replace stock inserts in 1966up Shovelhead heads. Sold 16-0042 each.
PAGE 46
Bushing VT No.
PAGE 47
Gasket OEM 11-30 16768-36 16769-36 16770-36 Fits 1930-35 74” ,VL 1939-73 45” 1936-48 74” and 80” Side Valve 1936-47 Knucklehead 883-1200 XL, .
PAGE 48
Gasket CAM COVER GB No.
PAGE 49
Gasket 15-1511 15-0125 14-0809 DERBY COVER Gaskets GB No. James 15-1511 — 15-0125 15-0934 15-0882 — — 15-1142 15-1249 — 15-1248 — — 15-1279 15-0765 15-0701 14-0535 — 14-0809 — 15-1286 15-1224 15-0883 — 37-8868 15-1150 37-8931 15-1151 15-0177 15-0919 15-0765 15-0177 15-1249 15-1248 OEM 17369-06 25416-70 25416-70B 25416-70-C 25416-99D 25416-70C — 25416-70X 25416-84 25416-99A — 25416-99B 31433-84 31433-84A 60565-36 Fits 2006-up FXD Derby 1970-Early 84 Derby Cover (.
PAGE 50
Gasket TRANSMISSION GB No.
PAGE 51
Gasket GAS TANK/OIL TANK GASKETS GB No.
PAGE 52
Gasket CARB, AIR CLEANER AND MANIFOLD, BIG TWIN GB No.
PAGE 53
26434-91 1991-up XL Oil Pump 26995-86A 1991-up XL Intake Manifold 27060-55 1955-77 FL-FX-XL Intake Manifold 27157-89 1990-up All Twins Carburetor Drain Screws 27324-83 1983-87 Twins Keihin Carburetor Float Bowl 27326-71 Bendix Main Jet 27336-76 1976-78 FL-FX-XLCR Carburetor Flange 27358-76 1976-78 Twin Keihin Carburetor Float Bowl 27577-88 1987-91 All Twins Float Bowl 27577-92 1992-up All Twins Float Bowl 27889-78 L78-82 Twin Keihin Carburetor Float Bowl 29603-48 1965 only FL Timer Housing 31695-90 1990-up
PAGE 54
Seal 14-0573 14-0573 14-0925 Seals are sold 5 pack unless noted other in U/M price list. James VT No.
PAGE 55
Pin Seal 12-1198 Dowel Pins-Roll Pins. Special pins in 25 packs. Check factory parts book for more applications. VT No.
PAGE 56
Stud 12-2104 Factory Type VT No.
PAGE 57
™ Easy to Install!! Snap Cap • Snap On • Tight Fit • Easy Installation 37-9525 37-9526 37-9532 Chrome Bolt Cap Cover Kit VT No.
PAGE 58
Chrome and Zinc Plated Bolt Chrome Plated Bolts are sold in 10 packs. Zinc Plated Bolts are sold in 25 packs.
PAGE 59
Spacer Zinc Spacers Chrome Steel Spacers. VT No. ID — OD — L Pack of 5. 1 15 5 37-0469 /4 — /32 — /32 VT No.
PAGE 60
Nut Fine Size 1/4–28 5/16–24 3/8–24 7/16–20 1/2–20 9/16–18 Thread Size Application Chart Thread Coarse Type Size SAE 1/4–20 SAE 5/16–18 SAE 3/8–16 SAE 7/16–14 SAE 1/2–13 SAE 9/16–12 37-8110 Thread Type UNC UNC UNC UNC UNC UNC 6901-5 Pike Nuts, Fine Pike Nuts, Coarse VT No. Size U/M VT No.
PAGE 61
Factory Type Washer, Nut and Screw Washers Continued unless noted. Check Parts Book for fitment. VT No.
PAGE 62
Cloth Patches 48-1948 48-0472 48-1764 48-1334 48-1974 48-1971 48-0369 48-1347 48-1343 48-1972 48-1504 48-0930 48-1338 48-1326 48-1968 48-0368 48-1973 48-1327 Cloth Patches can be ironed or sewn on. Sold as a pair. VT No.