Cordless Jig Saw MODEL 4331DZ MODEL 4331DWD MODEL 4333DZ MODEL 4333DWD INSTRUCTION MANUAL Model Battery Voltage 4331D 12.0 v 4333D 14.4 V Length of stroke "" (1") Aluminum Strokes per minute Overall length $ ; : ( ; ) 500-2,800 2~~~~ Max. cuning capacities Wood Mild Steel (2.114") lo" (3/8") ~ Net weight 2.6 kg (5.7 Ibs) 2.9 kg f f i 3 Ihsl Battery Cartridge 1234 IModel DC1411 High Capacity Battery Charger Voltaae 12.0 v Voltage I I Input I OUtDUt I Charging time A.C.
GENERAL SAFETY RULES (For All Battery Operated Tools) WARNING! Read and understand all instructions. Failure to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury. SAVE THESE INSTRUCTIONS Work Area Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust.
Tool Use and Care Use clamps or other practical way t o secure and support the workpiece t o a stable platform. Holding the work by hand or against your body is unstable and may lead t o loss of control. Do not force tool. Use the correct tool for your application. The correct tool will do the job better and safer a t the rate for which it is designed. * D o not use tool if switch does not turn it on or off. A tool that cannot be controlled with the switch is dangerous and must be repaired.
Specific Safety Rules 1. Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring. Contact with a "live" wire will also make exposed metal parts of the tool "live" and shock the operator. 2. Be aware that this tool is always in an operating condition because it does not have t o be plugged into an electrical outlet. 3.Avoid cutting nails. Inspect for and remove all nails from the workpiece before operation. 4. Do not cut hollow pipe. 5.
SYMBOLS Listed below are symbols commonly used on tools. v ................................... - ................................... volts direct current n, ................................... no load speed .../min ...................................
ADDITIONAL SAFETY RULES FOR CHARGER & BATTERY CARTRIDGE 1. Do not charge Battery Cartridge when temperature is BELOW 10°C (5OOF) or ABOVE 4OoC (104OF). 2. Do not attempt t o use a step-up transformer, an engine generator or DC power receptacle. 3.Do not allow anything t o cover or clog the charger vents. 4. Always cover the battery terminals w i t h the battery cover when the battery cartridge is not used. 5.
IMPORTANT SAFETY INSTRUCTIONS FOR CHARGER & BATTERY CARTRIDGE 1. SAVE THESE INSTRUCTIONS - This manual contains important safety and operating instructions for battery charger. 2.Before using battery charger, read all instructions and cautionary markings on (1) battery charger, (2)battery, and (3)product using battery. 3.CAUTION - To reduce risk of injury, charge only MAKITA Battery Cartridge 7000,7001,7002,7033,7100,7120,9000,9001,9002,9033,9100, 9101,9102,9120,9122,9133,1200.
FUNCTIONAL DESCRIPTION Selecting the cutting action This tool can be operated with an orbital or a straight line cutting action. To change the cutting action, just turn the lever to the desired cutting action position. Refer to the table below to help determine the appropriate cutting action. Cutting action Position 0 I Straight linecutting action I I II I ~ Applications For cutting mild steel, stainless steel and plastics. For clean cuts in wood and plywood.
Charging Your new battery cartridge is not charged. You will need t o charge it before use. Use the high capacity battery charger Model DC1411 to charge the battery cart ridge. Charging light Plug the high capacity battery charger into the proper A.C. voltage source. The charging light will flash in green color. Insert the battery cartridge so that the plus and minus terminals on the battery cartridge are on the same sides as their respective markings on the high capacity battery charger.
Trickle charge (Maintenance charge) If you leave the battery cartridge in the charger to prevent spontaneous discharging after full charge, the charger will switch into its "trickle charge (maintenance charge)" mode and keep the battery cartridge fresh and fully charged. Tips for maintaining maximum battery life 1. Charge the battery cartridge before completely discharged. Always stop tool operation and charge the battery cartridge when you notice less tool power. 2.
Anti-splintering device To reduce the potential for workpiece surface splintering, the anti-splintering device can be used. Fit it into the base from below so that it surrounds the sides of the blade. - Plastic base plate (optional accessory) Use the plastic base plate when cutting decorative veneers, plastics, etc. It protects sensitive or delicate surfaces from damage. To replace the base plate, remove the four screws with the hex wrench.
Circular guide (optional accessory) Use of the circular guide insures clean, smooth cutting of circles under 200 mm (7-7/8") in radius. Insert the pin through the center hole and secure it with the threaded knob. Move the base of the tool fully forward. Then install the circular guide on the base in the same manner, as the guide rule (rip fence). c--- Threaded knob Plastic Cover and Vacuum head (optional accessory) The vacuum head is recommended to perform clean cutting operations.
ASSEMBLY Installing or removing the saw blade CAUTION: Always be sure that the tool is switched off and battery removed before installing or removing the blade. To install the blade, loosen the screw on the blade holder. Loosen screw I Hex wrench With the blade teeth facing forward, insert the blade into the blade holder as far as it will go. Make sure that the back edge of the blade fits properly in the groove of the roller. Then firmly tighten the screw to secure the blade.
Installing the universal shank jig saw blade CAUTION: Always be sure that the tool is switched off and battew removed before installing removing the blade. If the universal blade clamp is used, you can use blades of other makes which have a universal shank like the one shown in the figure, with a blade width of 6.35 mm ( 1/4"). Insert the blade into the blade holder as far as it will go.
OPERATION Cutting operation CAUTION: Check carefully that the blade is adequately secured in position before inserting the battery into the tool Turn the tool on without the blade making any contact. Rest the base flat on the workpiece and gently move the tool forward along the previously marked cutting line. I - I t J Base Cutting line I CAUTION: *Always hold the tool with the base flush with the workpiece. Failure to do so may cause a slanted cutting surface and blade breakage.
Tilt the base until the desired bevel anale is obtained. The edge of the motor housing indicates the bevel angle by graduations. Then tighten the bolt to secure the base. I F , g e , o f motor housing Graduations Flush cutting Loosen the bolt on the bottom of the tool and slide the base all the way back. Then tighten the bolt to secure the base. cutouts Cutouts can be made with either of two methods A or B.
B) Plunge cutting: You need not bore a starting hole or make a lead-in cut if you carefully do as follows. 1) Tilt the tool up on the front edge of the base, with the blade point positioned just above the workpiece surface. 2) Apply firm pressure to the tool so that the front edge of the base will not move when you switch on the tool and gently lower the back end of the tool slowly. 3) As the blade slices into the workpiece, slowly lower the base of the tool down onto the workpiece surface.
MAINTENANCE CAUTlON : Always be sure that the tool is switched off and the battery cartridge is removed before attempting to perform inspection or maintenance. Replacing carbon brushes Remove and check the carbon brushes regularly. Replace when they wear down to the limit mark. Keep the carbon brushes clean and free to slip in the holders. Both carbon brushes should be replaced at the same time. Use only identical carbon brushes. L / \r Use a screwdriver to remove the brush holder caps.
ACCESSORIES CAUTION: These accessories or attachments are recommended for use with your Makita tool specified in this manual. The use of any other accessories or attachments might present a risk of injury to persons. The accessories or attachments should be used only in the proper and intended manner. An exception: Universal shank jig saw blades with a thickness of 1 m m - 1.25 m m (1/32" - 3/64") and a length of 58 m m - 82 m m (2-9/32" - 3-7/32"). Plastic base plate Part No.
Jig saw blade I Blade Type No. 51 No' 58 No' 59 No, NO, ~~ No No, B-16 No. No, 1 I I I 1 I I I I Wood & Dlvwood 4 - 60 mm thick 15/32" - 2-3/8") 4 - 30 mm thick 15/32'' 1-1/8") - 3 - 60 mm thick (1/8" -2-3/8") 2 - 30 mm thick (5/64" - 1-1/8") 3 - 30 mm thick (1/8" - 1-1B') 5 - 60 mm thick l13/64" - 2-3/8"1 5 - 60 mm thick (13/64" - 2-3jE") 2' - 30 mm thick ( 5 W ' 1-1B'I - 3 - 30 mm thick ll/8" - 1-1/8"1 No, I I - N08-231 - NO. 6-21 No. 6-22 No. 6-24 No, No. No.
Nav-l9-'98 US CORDLESS JIG SAW Model 4331D, 4333D \ B \55 56 58 Note: The switch and other part configurations may differ from country to country.
Feb -29- MODEL 43331) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 ~~ NO. USED 1 1 1 6 1 1 1 1 1 1 1 4 1 2 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 ITEM NO.