Cordless Cutter 85 mm (3-3/8”) MODEL 4190D 003503 I N S T R U C T I O N M A N U A L WARNING: For your personal safety, READ and UNDERSTAND before using. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE. w w w. m a k i t a t o o l s.
SPECIFICATIONS Model 4190D Wheel diameter Cutting depth 85 mm (3-3/8”) 90° 0 - 21 mm (0 - 53/64”) 45° 1 - 17 mm (3/64” - 43/64”) No load speed (RPM) 1,000/min. Overall length 313 mm (12-3/8”) Net weight 1.9 kg (4.2 lbs) Battery Cartridge 9000 Battery Charger DC9700A Voltage Input Output Charging time 9.6V A. C. only 50 Hz - 60 Hz D. C. 7.2 V - 9.6 V 1 Hr. • Manufacturer reserves the right to change specifications without notice. • Specifications may differ from country to country.
Electrical Safety 4. A battery operated tool with integral batteries or a separate battery pack must be recharged only with the specified charger for the battery. A charger that may be suitable for one type of battery may create a risk of fire when used with another battery. 5. Use battery operated tool only with specifically designated battery pack. Use of any other batteries may create a risk of fire. Personal Safety 6.
SERVICE 21. Tool service must be performed only by qualified repair personnel. Service or maintenance performed by unqualified personnel may result in a risk of injury. 22. When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual. Use of unauthorized parts or failure to follow Maintenance instructions may create a risk of shock or injury.
the cut, the teeth at the back edge of the wheel can dig into the top surface of the wood causing the wheel to climb out of the kerf and jump back toward the operator. Kickback is the result of tool misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below: Maintain a firm grip on the tool and position your body and arm in a way that allows you to resist KICKBACK forces.
SAVE THESE INSTRUCTIONS WARNING: MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury. IMPORTANT SAFETY INSTRUCTIONS FOR CHARGER & BATTERY CARTRIDGE USC001-3 1. SAVE THESE INSTRUCTIONS - This manual contains important safety and operating instructions for battery charger. 6. To reduce risk of damage to electric plug and cord, pull by plug rather than cord when disconnecting charger. 2.
rect reassembly may result in a risk of electric shock or fire. 12. To reduce risk of electric shock, unplug charger from outlet before attempting any maintenance or cleaning. Turning off controls will not reduce this risk. 13. The battery charger is not intended for use by young children or infirm persons without supervision. 14. Young children should be supervised to ensure that they do not play with the battery charger. 15. If operating time has become excessively shorter, stop operating immediately.
FUNCTIONAL DESCRIPTION • 003507 1 Installing or removing battery cartridge • Always switch off the tool before insertion or removal of the battery cartridge. • To remove the battery cartridge, pull out the set plate on the tool and grasp both sides of the cartridge while withdrawing it from the tool. • To insert the battery cartridge, align the tongue on the battery cartridge with the groove in the housing and slip it into place. Snap the set plate back into place.
• If you try to charge a battery cartridge from a just operated tool, sometimes the charging light will not come on. If this occurs, let the cartridge cool off for a while. Then re-insert it and try to charge it once more. • When you charge a new battery cartridge or a battery cartridge which has not been used for a long period of time, it may not accept a full charge. This is a normal condition and does not indicate a problem.
003514 Bevel cutting Loosen the bolt (A) on the depth guide and the bolt (B) on the bevel scale plate with the hex wrench. Set for the desired angle (0° - 45° ) by tilting accordingly, then tighten the bolts (A) and (B) securely. 1 3 2 • 1. Bevel scale plate 2. Bolt (B) 3. Bolt (A) 003519 CAUTION: After adjusting depth of cut and bevel cutting angle, be sure to tighten the bolts (A) and (B) securely. Sighting For straight cuts, align the A position on the front of the base with your cutting line.
003526 1 Installing or removing diamond wheel To install the wheel, first loosen the bolt with the hex wrench and remove the bolt and the flange. Then mount the wheel, the flange and the bolt. The wheel should be mounted with the Makita name on the flange side. 2 3 1. Bolt 2. Flange 3. Diamond wheel 003527 1 Press the blade stopper pin and insert it through the hole in the wheel so that the wheel cannot revolve. Use the hex wrench to tighten the bolt securely.
003538 1 Installing water supply Attach the tank holder on the tank. The tank holder should be attached around the portion shown with the dotted line. Tighten the screw (A) to the extent that the tank can still turn within the tank holder. 2 3 4 5 1. 2. 3. 4. 5. Tank holder installing portion Tank Screw (B) Screw (A) Tank holder 003539 Attach the tank holder onto the motor housing. Tighten the screw (B) securely. 003541 Connect the cap on the end of the polyvinyl tube to the mouth of the tank.
OPERATION 003544 1 1. Base Hold the tool firmly. Set the base plate on the workpiece to be cut without the wheel making any contact. Then turn the tool on and wait until the wheel attains full speed. Feed water to the wheel by adjusting the water cock to obtain a gentle flow of water. Move the tool forward over the workpiece surface, keeping it flat and advancing smoothly until the cutting is completed. Keep your cutting line straight and your speed of advance uniform. For fine, clean cuts, cut slowly.
MAINTENANCE • CAUTION: Always be sure that the tool is switched off and the battery cartridge is removed before attempting to perform inspection or maintenance. After use Brush off accumulation of dust on the base. To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers, always using Makita replacement parts. EN0001-1 Recycling the Battery The only way to dispose of a Makita battery is to recycle it.
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Cut First-Class Postage Required Post Office will not deliver without proper postage. Makita U.S.A., Inc.
MAIL THIS PORTION Your answers to the following questions are appreciated. 1. This product was purchased from: Home Center 3. How did you learn about this product: Magazine Radio Hardware/Lumber Store From Dealer Exhibition Tool Distributor Newspaper From Friend Industrial Supply Store Display Previous Usage Construction Supply Catalog Other ( Other ( ) 2. Use of the product is intended for: ) 4.
FACTORY SERVICE CENTERS 1-800-4-MAKITA RETAIN THIS PORTION FOR YOUR RECORDS ARIZONA 3707 E. Broadway Rd., Ste. 6 Phoenix, AZ 85040 (602) 437-2850 FLORIDA 750 East Sample Road Pompano Beach, FL 33064 (954) 781-6333 MISSOURI 9876 Watson Road St. Louis, MO 63126-2221 (314) 909-9889 PENNSYLVANIA 1704 Babcock Blvd. Pittsburgh, PA 15209 (412) 822-7370 CALIFORNIA 41850 Christy St. Fremont, CA 94538-5107 (510) 657-9881 GEORGIA 4680 River Green Parkway NW Duluth, GA 30096 (770) 476-8911 NEBRASKA 4129 S.
WARNING Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • lead from lead-based paints, • crystalline silica from bricks and cement and other masonry products, and • arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work.