Tile Cutter 110 mm (4-3/8") MODEL 4101RH INSTRUCTION MANUAL I 1 SPEClFICAT10NS Wheel diameter 110 mm (4-318") Max. cutting capacities No load speed (RPMI 34 mm (1-318") 21 mm ( 1 3/16") 12,000 Overall length 236 mm (9-114") I weight Net 3.0 k g (6.
GENERAL SAFETY RULES (For All Tools) WARNING! Read and understand all instructions. Failure to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury. SAVE THESE INSTRUCTIONS READ ALL INSTRUCTIONS. WORK AREA 1. Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents. 2. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust.
11. Avoid accidental starting. Be sure switch is off before plugging in. Carrying tools with your finger on the switch or plugging in tools that have the switch on invites accidents. 12. Remove adjusting keys or switches before turning the tool on. A wrench or a key that is left attached t o a rotating part of the tool may result in personal injury. 13. Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enables better control of the tool in unexpected situations. 14.
Specific Safety Rules 1. DANGER! Keep hands away from cutting area and blade. Keep your second hand on auxiliary handle, or motor housing. If both hands are holding the saw, they cannot be cut by the blade. Keep your body positioned t o either side of the saw blade, but not in line w i t h the saw blade. KICKBACK could cause the saw t o jump backwards. (See "Causes and Operator Prevention of Kickback") Do not reach underneath the work. Don't remove t o remove cut material when blade is moving.
Investigate and take corrective actions t o eliminate the cause of blade binding. When restarting a saw in the workpiece, center the saw blade in the kerf and check that saw teeth are not engaged into the material. If saw blade is binding, it may walk up or KICKBACK from the workpiece as the saw is restarted. Support large panels t o minimize the risk of blade pinching and KICKBACK. Large panels tend to sag under their own weight.
8. Adjustments. Before cutting be sure depth and bevel adjustments are tight. 9. When operating the saw, keep the cord away from the cutting area and position it so that it will not be caught o n the workpiece during the cutting operation. Operate w i t h proper hand support, proper workpiece support, and supply cord routing away from the work area. A typical illustration of proper hand support, workpiece support, and supply cord routing. Fig.
12. If the plug or receptacle does get wet, DON'T unplug the cord. Disconnect the fuse or circuit breaker that supplies power t o the tool. Then unplug and examine for presence of water in the receptacle. 13. WARNING - To reduce the risk of electrocution when using an extension cord, keep ALL connections dry and off the ground. 14. Ground Fault Circuit Interrupter (GFCI) protection should be provided on the circuit(s1 or outlet(s) t o be used for the tool.
SYMBOLS The followings show the symbols used for tool. v ................................. ................................. ................................. volts kg h ................................. kilograms ................................. hours min ................................. ................................. minutes A HZ S herts seconds TJ................................. alternating current _ ___ - ................................. direct current n, ...................
Functional Description Ground Fault Circuit Interrupter Connect the tool to a power supply and test the Ground Fault Circuit Interrupter (GFCI) before using the tool. Push the RESET (R) button and confirm that the pilot lamp lights. Push the TEST (TI button and confirm that the pilot lamp goes out. Push the RESET (R) button again to use the tool. I Pilot )amp RESET (R) Button TEST - button ~ WARNI NG: Do not use the tool if the pilot lamp does not go out when the TEST (TI button is pushed.
Description Part name Pressure regulator Preset at about 15 psi. 314" female hose thread (inlet)x 314" male hose thread (outlet) Flow capacity: Maximum 390 GPH. minimum 10 GPH Inlet pressures: Maximum 100 psi, minimum 25 psi Adaptor For connecting 1/4" vinyl tube to a faucet. 314" swivel x 114'' adaptor Vinyl tube 1/4" in outer diameter x 11116" in inner diameter x 18' in length Water pipe For adjusting the amount of water flow Assemble the above parts hand tight as follows.
Assembly Installing water pipe Unplug the tool. Loosen the wing bolt on the depth guide and move the base down. Install the water pipe on the blade case using the screw. 1 I Screw the pressure regulator tight on a faucet. Adjust the amount of water flow by simply adjusting the water cock. CAUTION: Do not connect the adaptor directly to a faucet. If you do so, the vinyl tube may come off the water pipe during operation.
Removing or installing diamond wheel CAUTION: Always be sure that the tool is switched off and unplugged before installing or removing the wheel. Hold the outer flange with the wrench and loosen the hex socket head bolt clockwise direction with the hex wrench. Then remove the hex socket head bolt, and outer flange. / Loosen Install the diamond wheel, outer flange and hex socket head bolt onto the spindle.
Operation Adjust the amount of water flow. Hold the tool firmly. Set the base plate on the workpiece to be cut without the wheel making any contact. Then turn the tool on and wait until the wheel attains full speed. Now simply move the tool forward over the workpiece surface, keeping it flat and advancing smoothly until the cutting is completed. Keep your cutting line straight and your speed of advance uniform. CAUTION: .THIS TOOL SHOULD ONLY BE USED ON HORIZONTAL SURFACES.
Adjusting depth of cut Loosen the wing bolt on the depth guide and move the base up or down. At the desired depth of cut, secure the base by tightening the wing bolt. Adjusting bevel angle Loosen the wing nut on the bevel scale plate on the front of the base. Set for the desired angle (0 - 45") by tilting accordingly, then tighten the wing nut securely. Loosen the wing bolt on the depth guide and move the base so that the end of the blade case is above the red line on the depth guide.
MAINTENANCE CAUTION: Always be sure that the tool is switched off and unplugged before attempting to perform inspection or maintenance After use Blow away dust from the inside of the tool by running the tool at an idle for a while. Brush off accumulation of dust on the base. Accumulation of dust in the motor or on the base may cause a malfunction of the tool. Cleaning covers When accumulation of dust on the cover "A" looks excessive, loosen the clamp and remove the cover "A".
Replacing carbon brushes Remove and check the carbon brushes regularly. Replace when they wear down to the limit mark. Keep the carbon brushes clean and free to slip in the holders. Both carbon brushes should be replaced at the same time. Use only identical carbon brushes. / Limit mark First, remove the cover "A". Use a screwdriver to remove the brush holder caps. Take out the worn carbon brushes, insert the new ones and secure the brush holder caps.
ACCESSORIES CAUTION: These accessories or attachments are recommended for use with your Maktta tool specified in this manual, The use of any other accessories or attachments might present a risk of injury to persons The accessories or attachments should be used only in the proper and intended manner. Hex wrench 5 Part No. 783203-8 Wrench 22 Part No. 781011-1 Guide rule Part No. 164095-8 For all stone and masonry materials, tiles etc.
Feb-26-'99 US 110 mm (4-3/8") CUTTER Model 4101RH Note: The switch and other part configurations may differ from country to country.
MODEL 4101RH Feb.
MAKITA LIMED ONE YEAR WARRANTY Warranty Policy Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of defects from workmanshiv and materials for the veriod of ONE YEAR from the date of ongnal purchase. Should any troubie develop dunng this dne-year penod. return ihe COMPLtTt tool.
