Planer 400 mm (15-3/4") MODEL 2040 INSTRUCTION MANUAL SPECIFI CAT IONS 396 mm I1 5~518") 1 mm 11/32")of stock wtdth over 304 mmll 1-314") 3 mm 1118"l o f stock width under 150 mm 15-718") Max. srock height 12.7mm - 1 9 5 m m 1112" - 7-518") No load speed 6,500 ,,,,In, 9 m/mm 129 5 ftimin.1 396 mm x 600 nim 115 5/8" x 23 5/8"1 Overall dimenslons (W x L x HI 570 mm x 1,025111111 x 715 r n n l 122 112" x 40.
For Your Own Safety Read Instruction Manual Before Operating Planer GENERAL SAFETY PRECAUTIONS (For All Tools) 1. KNOW YOUR POWER TOOL. Read the owner's manual carefully. Learn the tools applications and limitations, as well as the specific potential hazards peculiar t o it. 2. KEEP GUARDS IN PLACE and in working order. 3. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking t o see that keys and adjusting wrenches are removed from tool before turning it on. 4. KEEP WORK AREA CLEAN.
Total length of cord in feet Volts 12OV 240V Ampere Rating I More Than Not More Than 0 6 10 12 6 10 12 16 25ft. 5011. 50ft. 100 ft. 100ft. 200 ft. 150 ft. 300 ft. AWG 18 18 16 14 16 16 16 12 16 14 14 12 14 12 Not Recommende 'Only the applicable parts of the Table need to be included. For instance. a 120-volt product need no include the 240-volt headina. 17. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch in off position before plugging in. 18. USE RECOMMENDED ACCESSORIES.
3LTAGE WARNING: Before connecting the tool t o a power source (receptacle, Itlet, etc.) be sure the voltage supplied is the same as that specified on the m e p l a t e of the tool. A power source with voltage greater than that specified )r the tool can result in SERIOUS INJURY t o the user as well as damage t o le tool. I f in doubt, DO NOT PLUG IN THE TOOL. Using a power source with oltage less than the nameplate rating is harmful t o the motor.
. . .. .... . . .. ... ........ , ...... .. .....i'. ... :: (;;!.. . . . : ...... . . ... . . . . ,... ?. ::i 5 . .. ,I ... ... ,. "I ADDITIONAL SAFETY RULES 1. Wear eye protection. 2. Never perform planing operation w i t h drive guard removed. 3. Do not perform planing operations on material shorter than (a dimension equal t o the cutter head length plus 2 inches), narrower than 314 inch, or wider than (the cutter capacity in inches) or thinner than 1/2 inch. 4.
Dimensional adjustment Release the thumb screw on the stopper ring and turn the crank handle to the clockwise, aligning the indicator plate until the scale bar graduation for the desired finished dimension i s reached. Algin your workpiece with the top of the table. (One handle revolution makes for 3 mm (1/8") ascent or descent.) Fig.
-~ ~ Return Returning cut stock back to the front side is very easy if you use the convenient return rollers on top. Return rollers Stopper regulatingdepth Numerous workpieces can be planed to the same thickness very simply just by setting the stopper ring to the desired dimension. Do not crank the handle so hard that you force the stopper ring to move. Fig. 4 Key safety switch This machine can only be switched on after the key i s inserted in the switch.
CHANGING CUTTER KNIVES First, unplug the planer from the power source so as to prevent any mishap. Removal a. Loosen the pan hd. screws on the set plates with the (+) screwdriver, then swing the set plates. Remove the chip guard, lift the lever and swing it a full 180 degrees; then use the knob on the belt guard side to align the cutter drum as shown in Fig. 6. Next, release the lever to make the drum stationary. Fig. b.
CUTTER KNIFE INSTALLATION & HEIGHT ADJUSTMENT a. At the position shown in Fig. 7, insert the knife so the holes are aligned with those on the drum. Set the wooden levellers on each end of the knife edge and press down on both ends until the main frame surface is contacted. The levellers should be pressed down just above the hex bolt holes on either end. b. Fix the cutter drum a t the position shown in Fig. 6, attach the durm cover and fasten securely the hex bolts.
ADJUSTING VARIOUS COMPONENTS Bed roller adjustment (The planer i s factory-adjusted. If you notice the adjustment is off, kindly do as f 01I ows.) Loosen the pan head screw for each roller under the table. Use a screwdriver to rotate the groove on the roller adjuster within 180 degrees on the four roller axes. Refer to the figures for the correct range of adjustment of each roller adjuster.
Extension roller adjustment Gently loosen the hex bolts, set a rule or yardstick on the table surface and adjust so that roller arm is slightly higher than the table. Tighten the hex bolts securely so that the roller arm surface is a t the 90" to the column. Fig. 11 Adjusting infeed/outfeed rollers The infeed/outfeed rollers are factory adjusted. If the rollers require adjustment, please follow this procedure : Place a straight and.lever piece of wood on the outfeed table top.
MAINTENANCE CAUTION : Always be sure that the tool is switched off and unplugged before attempting to perform inspection or maintenance. Replacing carbon brushes 3emove and check the carbon brushes egularly. Replace when they wear down o the limit mark. Keep the carbon brushes :lean and free to slip in the holders. Both arbon brushes should be replaced a t the ame time. Use only identical carbon ]rushes. 5 Limit mark Fig.
Lubrication (Periodic) Oil the chain (after removing the chain cover), the column moving parts (contact areas) and the crank handle. The periodic lubrication should be performed with machine oil. (Oiling should be done with tool not operating.) To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers, always using Makita replacement parts.
ACCESSOR I ES CAUTION : These accessories or attachments are recommended for use with your Makita tool specified in this manual The use of any other accessories or attachments might present a risk of injury to persons. The accessories or attachments hsould be used only in the proper and intended manner. Replacement blades 0 400 mm (15-3/4”1 Part No. 731024-2 / 0 Planer stand Part No. 122192-3A c 14 Sprocket set (For Low Speed Feed) Part No. 191440-4 A& ; f i t . .
Mpy 400 mm (15-3/4") 12 '86 US I PLANER Model 2040 15
Jan -08-'96 MODEL 2040 c c 16 Us
MODEL 2040 I:. ,'" May $f, DESCRIPTION 12-'86 DESCRIPTION MACHINE I 2 3 5 7 8 9 10 It 12 13 14 15 16 17 18 19 20 21 22 , I I 1 1 2 1 1 1 1 1 2 I ? 2 1 1 2 4 1 4 23 I 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 4 56 I 2 I I 1 I 1 1 1 I 1 1 1 1 1 1 1 2 I 1 1 1 1 1 1 1 1 1 1 1 1 57 2 4 58 4 59 4 4 60 61 62 63 64 1 4 4 1 65 4 66 67 68 69 70 71 72 73 74 4 4 1 1 1 I 1 1 1 - - Chip Covpr GB"q.
MODEL 2040 Jan -08--'96 US EDDESCRlPTlDN MACHINE __ 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 1 1 1 2 1 1 I 1 2 2 2 2 1 I 1 1 2 163 I64 165 166 1 2 167 1 I Hex Nul MB Spring Washer 8 Flat Warher 8 P m Herd Screw M6.18 IWllh Washer1 Trnrlon mate Cap Square NeLk Bolt Max35 Motor Housing Rear Cover Pan Head Screw M5.
e MAKnA LIMITED ONE YEAR WARRANTY Warranty Policy Fvery Makita tool is thorou ly inspected and tested before leaving the factory. It is warranted tu he free of defects from w o r k a n s h i p and materials for the period of ONE YFAR from the date of orignal purchase. Should 8ny trouble develop during this onc.year period. return the COMPLETE tool, freight prepaid. lo one of Mnkitn's Factory or Authorized Service Centers. If inspection shows the trouble is caused by defective workmanship or material.