Manual Version V01.00-REV01.
RWP20.50 Table of Contents Table of Contents 1 Description ............................................................................................................................................................. 5 1.1 1.1.1 Preface ............................................................................................................................................. 5 1.1.2 Safety Instructions ..................................................................................................
Table of Contents 2.7 RWP20.50 Setting the Activation Method/Code and Interference Safety ..................................................................... 34 2.7.1 Setting Procedure ........................................................................................................................... 34 2.7.2 Menu Structure ............................................................................................................................... 35 2.
RWP20.50 1 Description Description 1.1 General 1.1.1 Preface The safety instructions in this manual have to be strictly observed to guarantee the safe and reliable operation of the touch probe. The meaning of the symbols related to the safety instructions is described in the table below: CAUTION CAUTION indicates a hazard which can lead to injuries if not avoided. NOTICE NOTICE indicates information considered important, but not hazard-related (e.g. messages relating to property damage).
Description 1.1.3 RWP20.50 Intended Use The radio-wave touch probe is a partly completed machine for incorporation in machine tools or machines for machining. It is used for measuring different workpiece geometries as well as for temperature measurement. Any other use or any use beyond that described is not deemed to be proper. The manufacturer is not liable for any resulting damage. The risk is borne solely by the user.
RWP20.50 1.3 Description System Components m&h Radio-wave Touch Probe RWP20.50 m&h Radio-wave Receiver RWR95.50 Measuring unit MY21.00 Temperature measuring unit TP44.10 Measuring unit PP41.00 Fig.
Description 1.4 RWP20.50 Variant Overview 20.50-G-MY 20.50-G-PP 20.50-G-TP m&h radio-wave touch probe with m&h radio-wave touch probe with m&h radio-wave touch probe with measuring unit MY21.00 measuring unit PP41.00 temperature measuring unit TP44.
RWP20.50 1.5 1.5.1 Description Technical Data Technical Data, General (all Measuring Units) Power supply Material Weight without Shank Temperature Range Sealing Maximum Battery Life for Temperature 1x 9 V battery, block, 6LR61, Lithium: 1200 mAh, Alkaline: 550 mAh Stainless steel, POM approx. 920 g Operation: 10°C - 50°C, Storage: 5°C - 70°C IP68: EN60529 Setting Life-time Measurement with Lithium Battery Maximum Battery Life for Workpiece 2.4 GHz Setting Measurement with Lithium Battery 1.5.
Description 1.6 1.6.1 RWP20.50 Dimensions Dimensions with Measuring Unit MY21.00 Customer specified shank Aligning stylus to spindle centre Battery compartment Push-button Measuring unit MY21.00 Stylus Fig. 2 10 Dimensions with measuring unit MY21.
RWP20.50 1.6.2 Description Dimensions with Measuring Unit PP41.00 Customer specified shank Aligning stylus to spindle centre Battery compartment Push-button Measuring unit PP41.00 Stylus Fig. 3 Dimensions with measuring unit PP41.
Description 1.6.3 RWP20.50 Dimensions with Temperature Measuring Unit TP44.10 Customer specified shank Aligning stylus to spindle centre Battery compartment Push-button Temperature measuring unit TP44.10 Temperature sensor Fig. 4 12 Dimensions with Temperature Measuring Unit TP44.
RWP20.50 1.7 Description Transmission and Reception Area INFORMATION The transmission/reception ranges shown below only apply under optimum operating conditions. It is recommended that the receiver is arranged so that it is within an angle of 0° to 60° relative to the touch probe for maximum possible transmission/reception range (see Fig. 5). 0…1 ≙ 0%...
Description 1.8 RWP20.50 Activation Methods For activation of the radio-wave touch probe RWP20.50-G there are four different methods (see Fig. 6). These methods are described in the subsequent chapters. Fig. 6 1.8.1 Activation Method ME Activation Method AZ Activation Method WS Activation Method BI Overview of activation methods (stylus not included in the delivery contents) Activation Method - AZ (patented) Activation method AZ is a mechanical activation method.
RWP20.50 1.9 Description Delivery Contents, Accessories and Spares 1.9.1 Explanation of Order Numbers The order numbers for different touch probe configurations can be broken down as follows: 20.50-G Touch probe - PP Measuring Unit - SK40 - 06-VCE Shank Pullstud for - AZ Activation Method activation method 20.50-G MY = MY21.00 Chapter G=2.4 GHz PP = PP41.00 1.9.6 TP = TP44.10 Chapter 1.9.7 Chapter 1.
Description RWP20.50 Order Number Description 21.00-VE30 Extension (L=30 mm/1.18") 21.00-VE50 Extension (L=50 mm/1.97") 41.00-VE100 Extension (L=100 mm/3.94") 41.00-VE200 Extension (L=200 mm/7.87") 91.00-V50 Probe extension (L=50 mm/1.97") 91.00-V75 Probe extension (L=75 mm/2.96") 91.00-V100 Probe extension (L=100 mm/3.94") 5682 Storage box 1.9.4 Illustration Styli INFORMATION PP41.00 = connecting thread M4 MY21.
RWP20.50 Description M4 styli with shaft Ø7, ceramic Order Number Illustration 91.00-T53/6-KE-M4 (ceramic shaft, ruby ball) 91.00-T83/6-KE-M4 (ceramic shaft, ruby ball) 91.00-T103/6-KE-M4 (ceramic shaft, ruby ball) 91.00-T32/4-KE-M4 (ceramic shaft, ruby ball) 91.00-T42/4-KE-M4 (ceramic shaft, ruby ball) 91.00-T42.5/5-KE-M4 (ceramic shaft, ruby ball) 91.00-T52.5/5-KE-M4 (ceramic shaft, ruby ball) 91.00-T62.5/5-KE-M4 (ceramic shaft, ruby ball) 91.00-TS-ST-M4 91.
Description RWP20.50 Accessories for M4 styli Order Number Illustration 91.00-S-M4/M4 (stylus adapter) 91.00-TA-M4/M3 (stylus adapter) 91.00-TK-ST-M4 (5-way stylus centre) 91.00-TV30-KE-M4 (stylus extension, ceramic) 91.00-TV50-KE-M4 (stylus extension, ceramic) 91.00-TV100-KE-M4 (stylus extension, ceramic) Ball Disc Stylus M4 Order Number 91.00-TS80-ST-M4 91.00-TS63-ST-M4 91.00-TS50-ST-M4 91.
RWP20.50 Description Clamp Adapter M4 Order Number 41.00-KM-M4 (clamped to shaft Ø7, with cap head screw AF2 mm, radially adjustable) Illustration Ø7 M=0.9 Nm (0.66 lbf.ft) 90° (2x) 45° 0° M3 styli with shaft Ø4, tungsten carbide Order Number Illustration 21.00-T20/1-HM-M3 (Tungsten carbide shaft, ruby ball) 21.00-T20/2-HM-M3 (Tungsten carbide shaft, ruby ball) 21.00-T20/3-HM-M3 (Tungsten carbide shaft, ruby ball) 21.00-T20/4-HM-M3 (Tungsten carbide shaft, ruby ball) 21.
Description RWP20.50 M4 styli with shaft Ø4, ceramic Order Number Illustration 21.00-T30/4-KE-M3 (Ceramic shaft, ruby ball) 21.00-T40/4-KE-M3 (Ceramic shaft, ruby ball) 21.00-T40/5-KE-M3 (Ceramic shaft, ruby ball) 21.00-T50/5-KE-M3 (Ceramic shaft, ruby ball) 21.00-T60/5-KE-M3 (Ceramic shaft, ruby ball) Accessories for M3 styli Order Number 21.00-TV10-ST-M3 (Stylus extension, stainless steel) 21.00-TV20-ST-M3 (Stylus extension, stainless steel) 21.00-TV30-ST-M3 (Stylus extension, stainless steel) 21.
RWP20.50 1.9.5 Description Temperature Sensors Order Number Illustration 44.00-T50 (Temperature sensor) (L=50 mm/1.97") 44.00-T100 (Temperature sensor) (L=100 mm/3.94") 44.00-T150 (Temperature sensor) (L=150 mm/5.
Description 1.9.6 RWP20.50 Shanks NOTICE Risk of collision caused by incorrect input of probe length The touch probe length specified in the subsequent tables is only valid for measuring unit PP41.00. For the additional available measuring units the following values have to be added: MY21.00 (15 mm or 0.59") TP44.10 (13.5 mm or 0.
RWP20.50 Description Shanks for activation method ME Possible shanks Activation force DIN69893-HSK-A50 DIN69893-HSK-A63 DIN69893-HSK-A80 DIN69893-HSK-A100 DIN69893-HSK-E50 DIN69893-HSK-E63 Other shanks 30 N 30 N 30 N 30 N 30 N 30 N - Length L (Fig. 3) with PP41.00 155 mm (6.10”) 155 mm (6.10”) 160 mm (6.30”) 160 mm (6.30”) 155 mm (6.10”) 155 mm (6.10”) Order Number (MM = Measuring unit) 20.50-G-MM-HSK-50A-ME 20.50-G-MM-HSK-63A-ME 20.50-G-MM-HSK-80A-ME 20.50-G-MM-HSK-100A-ME 20.50-G-MM-HSK-50E-ME 20.
Description 1.9.7 RWP20.50 Pullstuds Order no. AZ-01 AZ-02 AZ-22 AZ-04/17 AZ type (XX) 01 02 22 04/17 Type DIN69872-13 for SK30 DIN69872-19 for SK40/CAT40 DIN69872-19 for BT40 (+3 mm) ISO 7388/2 Type B for SK40/CAT40 Order no. AZ-04+3MM AZ-06 AZ-06-3MM AZ-06-VCE AZ type (XX) 04+3 06 06-3 06-VCE Type ISO 7388/2 Type B for BT40 (+3 mm) JIS B 6339-Typ 1 for BT40 JIS B 6339 Type 1 for SK40/CAT40 (-3 mm) Special for SK40/CAT 40 Order no.
RWP20.50 Description Order no. AZ-03 AZ-05/19 AZ-03+25MM AZ-TOS KURIM AZ type (XX) 03 05/19 03+25 TOS KURIM Type DIN69872-28 for SK50 ISO 7388/2 Typ B for SK50/CAT50 DIN69872-28 for SK50 (+25 mm) for SK50 Order no.
Description 1.9.8 RWP20.50 Spares Order Number Description 5677 Battery (9 V, 1200 mAh, Lithium) 5525 Snap ring 1477 O-ring 53.5x1.
RWP20.50 2 2.1 Operation Operation Tools, Measurement and Test Equipment Order Number Description 0227 Hexagon key AF1.3 mm 1097 Hexagon key AF2 mm 1665 Spanner AF2 mm 0885 Mounting pin 2951 C-spanner 3079 Dial gauge Illustration Tool box, consisting of: 1x Battery (9 V, 1200 mAh, Lithium) (5677) 2x Adjustment screw DIN913, M4x8, AF2 mm (1352) 25.50-TB 1x Mounting pin (0885) Not illustrated 2x Spanner AF2 mm (1665) 2x C-spanner (2951) 2x Hexagon key AF2 mm (1097) 1x Hexagon key AF1.
Operation 2.2 RWP20.50 Changing Sensor/Stylus 2.2.1 Changing Sensors (Temperature Measuring Unit TP44.10) NOTICE Risk of material damage! Clean and dry the probe well! Do NOT blow off with compressed air! Do not touch the sensor tip! 1. Solely hold the white base of the socket and pull carefully. 2. Press sensor completely into the socket and pay attention to the orientation of the contact plugs. Plug Temperature sensor Fig. 7 Sensor change with temperature measuring unit TP44.
RWP20.50 2.2.3 Operation Changing Stylus (Measuring Unit PP41.00) NOTICE Risk of material damage! The measuring mechanism is sensitive, therefore never use excessive force when screwing in the stylus! The torque for screwing in the stylus is M=2 Nm! When using a break shaft adapter (91.00-S-M4/M4), only screw in the stylus with a maximal torque of 1 Nm (0.74 lbf.ft)! 1. Unscrew the stylus from the touch probe using the mounting pin. 2.
Operation 2.3 RWP20.50 Replacing Battery NOTICE Risk of material damage! Clean and dry the probe well before opening! Do NOT blow off with compressed air! Replace empty battery immediately! 1. Laterally pull the snap ring off from the probe (1./Fig. 10). 2. Carefully slide the battery compartment sleeve down (2./Fig. 10). INFORMATION The touch probe RWP20.50 is protected against wrong polarity. Therefore there is no need to pay attention to the polarity when inserting a new battery! 3.
RWP20.50 2.4 Operation Aligning Stylus to Spindle Centre NOTICE Risk of material damage! Clean and dry the probe well! Do NOT blow off with compressed air! 1. Remove the snap ring from the side of the probe. 2. Slide battery compartment sleeve downward. 3. Adjust the probe with the adjustment screws A (4x) to within less than 5 µm (Fig. 11). 4. Tighten the adjustment screws A (4x) against each other (Fig. 11). 5.
Operation 2.5 RWP20.50 Optical Status Display The table below gives an overview of the blinking patterns of the LEDs (Fig. 12) and their meaning. LEDs blinking green LEDs blinking green/red LEDs blinking orange LEDs permanently red LEDs permanently red (for 5 s after battery is inserted) LEDs permanently blue (for 5 s after battery is inserted) LEDs blinking blue Fig.
RWP20.50 2.6 Operation Measuring Unit Replacement 1. Remove the stylus or the temperature sensor respectively according to chapter 2.2 and 2.2.1. 2. Remove the battery from the touch probe according to chapter 2.3. 3. Insert the C-spanner into the bores of the measuring unit and carefully unscrew the measuring unit in a counterclockwise direction.
Operation 2.7 RWP20.50 Setting the Activation Method/Code and Interference Safety 2.7.1 Setting Procedure NOTICE Risk of material damage! Clean and dry the probe well before opening! Do NOT blow off with compressed air! 1. Slide the battery compartment sleeve partially down, keeping the battery held in place in the touch probe. 2. Press the push-button for approx. 1 s to display the activation method or the activation code set. Push-button Battery Battery compartment sleeve Fig. 14 3.
RWP20.50 5. Operation Synchronise the touch probe. To do this, hold the IR interface of the touch probe directly in front of the IR interface on the receiver. The receiver needs to be switched on for this (refer to Fig. 15). ► After successful synchronisation, both LEDs briefly illuminate green on the receiver and the display on the touch probe stops blinking. Additionally the LEDs on the touch probe are lit in green. IR interface IR interface Fig. 15 6.
Operation 2.8 RWP20.50 Adjusting Trigger Force (Measuring Unit PP41.00 only) NOTICE! If there are strong vibrations in the machine or if heavy probe inserts are used, this can lead to an increase in the trigger force to improve the measurement results. 1. Unscrew the stylus (refer to chapter 2.2). 2. Increase or decrease the trigger force with a hexagon key AF1.3 mm (refer to Fig. 17). Revolutions based on lowest Factory setting force setting min. 0 1 2 3 4 5 6 7 8 9 max.
RWP20.50 2.9 Operation Maintenance and Cleaning (Measuring Unit PP41.00 only) NOTICE Risk of material damage! Clean and dry the probe well before opening! Do NOT clean with compressed air or high pressure water! Do NOT use any sharp tools (these could damage the inner seal)! 1. Unscrew the stylus. INFORMATION Dirt can collect under the metal eyelid. 2. Remove the service cover with metal eyelid and conical spring by hand. 3. Clean probe and parts under running water. 4.
Operation RWP20.50 2.10 Probe Extension NOTICE Danger of material damage! Wipe the probe clean and dry before dismounting! Do NOT blow off with compressed air! When assembling the extension, ensure the O-rings are properly seated. Align probe to spindle centre. Calibrate the probe. Clamping screw (0506) M=10 Nm (7 lbf.ft) max. Probe Extensions Order Number Length 91.00-V50 91.00-V75 91.00-V100 50 mm (1.97“) 75 mm (2.96“) 100 mm (3.
RWP20.50 Operation 2.11 Modular System (Measuring Units PP41.00 and MY21.00) NOTICE Danger of material damage! Wipe the probe clean and dry before dismounting! Do NOT blow off with compressed air! When screwing in the extension, make sure the O-ring is properly seated. The probe may be extended by a maximum of 400 mm! Align probe in the spindle axis to the spindle centre. Calibrate the probe. Measuring Unit Extensions Order Number Length 21.00-VE30 21.00-VE50 41.00-VE100 41.