You have to remove the nut before mounting the FS3 on the bed and after mounting the FS3 to the bed, the nut is fastened to secure that the FS3 is fixed to the bed frame. Please note that the max. torque on the nut should be 2.0 Nm (20 kg f. cm). When mounting the FS3 bed model, it is important to run the cable through the hole of the FS3 in order to lead the cable through (see picture below). Location of the notch for the cable of the FS3 bed model.
15. HB30 (MEDLINE® CARELINE® ) The HB30 hand control is designed for better user experience and ergonomic fit for the hands of caregivers. The compact size ensures one hand operation. The HB30 is especially suitable for patient lifts and other MEDLINE® and CARELINE® applications like couches, tables and chairs for treatment and examination. The HB30 is available in an analogue version and an OpenBus™ version.
How to remove a cable: Step 1: Release the cable by pushing e.g. a screwdriver into the hole on the back of the hand control. Twist and release. Recommendations • Please ensure that you use the right cable type to ensure the wished functionality. In case of lack of functionality of your hand control, check that the hand control cable is the right one for the intended control box or contact your local LINAK representative.
17. HB50 (MEDLINE® CARELINE®) The HB50 is primarily designed for the LINAK JUMBO system and LINAK control boxes with memory functions. The HB50 gives the user access to a range of memory functions, allowing present positions to be stored. For use in a wide variety of hospital and patient care. Usage: • Ambient temperature: +5° to +40° • HB50B is compatible with CBJ2 • HB50E is compatible with CB09P..Px types (except ..
20. HB80 (MEDLINE® CARELINE®) The HB80 hand control has an optimised ergonomic design shaped for the hand. The hand control is suitable for all kinds of MEDLINE and CARELINE applications such as hospital beds, patient lifts, treatment and examination couches etc. The HB80 hand control is available in versions with up to 10 or 12 activation buttons. Usage: • Usage temperature: • Storage temperature: • Compatibility: • Approvals: 5º C to 40º C -10º C to +50º C Compatible with many LINAK control boxes.
21. HD80 (MEDLINE® CARELINE®) The HD80 makes it possible to have two hand controls in one unit. The hand control is equipped with a magnet locking function, making it possible to have two levels of operation – one for the patient and relatives and one for the caregiver staff. The HD80 provides a great overview using LED indication of functions being locked or unlocked. The hand control is designed to work with OpenBus™ systems.
22. HD80 JUMBO (MEDLINE® CARELINE®) Has an optimised ergonomic design shaped for the hand. The hand control is suitable for all kinds of MEDLINE and CARELINE applications with OpenBus control system such as hospital beds, patient lifts, treatment and examination couches etc. Usage: • Usage temperature: • Storage temperature: • Compatibility: • Approvals: 5º C to 40º C -10º C to +50º C CBJ-C IEC60601-1:2005 3rd edition, ANSI/AAMI ES60601-1:2005 3rd edition and CAN/CSA-22.2 No 60601-1:2008.
24. HL80 (MEDLINE® CARELINE®) The HL80 handset has an optimised ergonomic design and switch activations. The HL80 is a lockable handset, which makes it possible to lock or unlock one or several functions. It is available in several different standard versions with a variation of bed symbols for easy interaction with end-users. Usage: • Approved according to: IEC60601-1:2005 3rd edition, ANSI / AAMI ES60601-1:2005, 3rd edition, and CAN / CSA-22.
25. IRO (MEDLINE® CARELINE®) The IRO (Infrared Receiver OpenBus™) has been developed as a part of the accessory portfolio to be available for the CB OpenBus™ family. The receiver is fitted to the bed so that the bed movement can be controlled with signals received from a remote control (C-type Transmitter).
7. Information on specific JUMBOTM 1. BAJ1 & BAJ2 (MEDLINE® CARELINE®) These battery packs have been specially developed for use with the JUMBO system. The battery packs are easy to exchange through an integrated snap system. The battery packs are easily mounted on the JUMBO mounting brackets. A customised front cover is possible. BAJ1 has to be charged with a JUMBO charger CHJ2 or a JUMBO control box CBJ1 or CBJ2 with integrated charger.
Mounting Do not mount the battery upside down. Please follow the mounting instructions of the control box e.g. CBJ Care or COBO. Standby mode When the BAJL Li-Ion is not being used for a longer period - more than a week - or when it is on stock, it enters into a standby mode to save power and protect the battery from deep discharge. • Please connect the charger for approx. 15 seconds to exit the standby mode before use.
Warnings Lithium ion batteries differ from the lead acid technology as they have a built-in deep discharge protection. • Loss of power might happen due to the battery deep discharge protection. This will only happen in case of continuous battery use despite warnings. In this event, there may be no warning and the application may not be able to move when expected. • In his risk analysis, the customer must take into consideration how to ensure alternative means to make movement, e.g.
Recommendations • • • • The mains cable must always be ordered separately when ordering a CBJ1, CBJ2 with an internal charger. Use only original LINAK mains cables to ensure proper connection to internal charger. When charging, the CBJ1, CBJ2 will not be able to operate any actuators. By use of charger CH01 it is possible to activate the actuators when charging. However, this is not recommended as it can damage the control box or the charger CH01.
4. CBJ-Care (MEDLINE® CARELINE®) The control boxes CBJ Care is a part of the JUMBO system. JUMBO is a modular system combining an actuator, a control box (CBJ Care), a battery (BAJ1 / BAJL), and a charger (CHJ2) / internal charger and a hand control in a flexible solution, specially developed for patient lifts. The complete system contains a series of features which meet the patient’s need for a safe and comfortable lift.
Recommendations Hot Plugging: Removing or adding any OpenBus™ cables is not allowed when the control box is on power via mains supply or battery! If necessary anyway, follow the below procedure: 1. Remove mains or battery and wait 5 sec. 2. Mount or dismount the required cables If this procedure is NOT followed it may result in a damaged OpenBus™ driver circuit. The risk of a damaged circuit increases if the accessory has a high start current (in rush current).
Charging of battery: When the mains cable is plugged in and a control button is activated the symbol to the left is shown on the display until power down 2 minutes later. The purpose of the symbol is to tell the user that it is not possible to use the lift when it is plugged in to the mains. Short circuit: If there is a short circuit the control box will show the short circuit symbol with a recommendation to check the connections. The symbol will be shown until the short circuit has been repaired.
5. CBJ-Home (MEDLINE® CARELINE®) The CBJ-Home is a specially developed solution for patient lifts. The complete system consists of a control box and a battery enclosed in a single elegant module. The system is approved according to medical safety standards and contains a series of features ensuring a safe comfortable lift, e.g. the CBJ-Home is equipped with a soft-start function, electrical emergency lowering, emergency stop etc. Usage: • Duty cycle: Max. 10% or 2 min. continuous use then 18 min.
6. COBO (MEDLINE® CARELINE®) The COBO is an interface box specially developed for use together with the JUMBO battery pack (BAJ1/BAJ2 and BAJL Li-Ion) and the CU20 control unit. It is also possible to connect other 24V lead acid customer batteries or fixed power supply. Safety: The COBO has a monitoring circuit for the FET transistor. If the FET is damaged the CU20 will go into fatal error mode. In this case the COBO is defective and must be replaced.
Warnings • Pay attention to the polarity of the customer battery cable - red is positive voltage. • In order to avoid injury, the emergency stop should be activated in (all) transport situations. • If 24V lead acid customer batteries or fixed power supply is used, the supply source must comply with “Means Of Patient Protection” and “Means Of Operator Protection” in accordance with the Medical Safety Standard.
8. CH01 (MEDLINE® CARELINE®) For charging the batteries of CB08-XA and all JUMBO control boxes, directly connected to the control box or via the handset HB40A. For charging of the batteries in battery box BAJ2 (JUMBO system) and CBJH. 9. CHJ2 (MEDLINE® CARELINE®) The charger CHJ2 has been specially designed for use as a wall-charger for the JUMBO system. The CHJ2 charger is a Switch Mode Power Supply (SMPS) version which makes charging of the batteries more efficient.
8. Information on specific accessories If the actuator is to be equipped with accessories, these must be specified when ordering the actuator from LINAK. There are the following possibilities: 1) TR6/TR7 External transformer If the TR6 or TR7 fixed cable connection becomes damaged the transformer must be replaced. 1. BA18 (MEDLINE® CARELINE®) The BA18 is exchangeable without opening the CB (BA18 is a separate box).
Mounting instructions: Mounting bracket (frame flat) - article no. 1015W1001: BA19 must be mounted with attachment screw and mounting bracket (see below) due to the battery weight. Screw M4 countersunk torque 1.1Nm +/- 0.1Nm. 45° dk d k d M4 dk 8.4 k 2.7 According to ISO 2009 Recommendations: • • • • • Do not exceed the storage temperature as it will shorten the product life and reduce performance. Allow the battery to settle to room temperature before use.
3. BA21 (MEDLINE® CARELINE®) The BA21 Li-Ion back-up battery pack has been specially developed for use with the new w battery with built-in charger and high performance and safety. Features & Options Weight: 0.
Safety feature BA21 Li-Ion contains several mechanisms to protect itself from being damaged due to excessive use. In case of overheating, the device will activate a thermal protection. No power output will be available until the temperature is back again within normal operating range. Extensive use at high temperatures or when exceeding the 1/19 duty cycle may lead to overheating. Transportation The lithium ion batteries must be packed and transported according to applicable regulations.
Mounting instructions The CCM is intended for fixed mounting to the bed within reach of the person in bed. There are four cable plug position variants, A, B, C or D (see drawing below), making it possible to define if the CCM is to be mounted on the left or the right side of the bed in either vertical or horizontal position. Please see the design view and combination code for further information.
Recommendations: • The CCM is only intended for indoor use. • The CCM is only working when connected to mains. There is no battery back-up. See the usage section for mains indicator. • To ensure the IP degree, always use locking rings and cables with O-rings. • The CCM must be cleaned at regular intervals to remove dust and dirt and to ensure that neither loudspeaker nor microphone is blocked.
5. CS16 (TECHLINE®) The CS16 electronic limit switch is connected between the LINAK® actuator and a non-LINAK power supply, where it cuts out the current to the actuator in end position of if an obstacle is encountered. The PCB contains a variable current limit setting and is available in different versions, depending on the actuator with which it is to be used.
8. Massage Motor Medical (MEDLINE® CARELINE®) The massage motor can be added to all kinds of couches and tables, chairs or beds for treatment and examination. It enables comfort, relaxation and tension release for patients and clients. The massage motors are directly connected to the actuator port at the control box – no extra wiring at the application, simple and easy mounting.
10. MJB8 (MEDLINE® CARELINE®) The MJB8 modular junction box is a central unit in the “Intelligent Care Bed”, connecting various intelligent accessories, such as the Out Of Bed and WET detection, and sending notifications via a range of optional gateways to the user (i.e. caregiver) Recommendations • • • • • Always use locking mechanism and O-ring. Sockets that are not used must be fitted with blind plugs (Item P/N.: 0821008) to ensure IP-degree.
11. Simulator tool (MEDLINE® CARELINE® ) The Simulator Tool is a software that can be used to simulate hand control functions on OpenBus™ and analogue actuator systems. With the Simulator Tool, sequences of actuator movements can be programmed and repeated in order to test actuator systems. USB to OpenBus™ gateway: The gateway acts as an interface between the Simulator Tool Software and the OpenBus control box. Together with the Simulator Tool Software, it can be used for test and demo purposes only.
12. SLS (MEDLINE® CARELINE® TECHLINE®) LINAK has designed a switch that can be mounted in connection with the 24V DC actuators: LA12, LA22, LA28, LA28S, LA31, LA32, or LA34 and a control box on e.g. a bed frame. The Safety Limit Switch (SLS). The SLS Switch is primarily used as a Limit Switch in systems consisting of a control box, LA28/28S and/or LA32. As an example the SLS can be installed on the actuator cable where it disconnects the actuator in either inward or outward direction when activated.
Recommendations Please note The SMPS30 is only compatible with LA43 IC and the LA44 IC. The SMPS30 is not suitable for outdoor applications Before installation, re-installation or troubleshooting • Stop the application • Switch off the power supply and pull out the mains plug • Relieve the application of any loads, which may be released during the work Before start-up • Make sure that the system has been installed as instructed in the User Manual • System connection.
14. Under Bed Light 2 (MEDLINE® CARELINE®) Usage: • Operating temperature: • Storage temperature: • Relative humidity: • Atmospheric pressure: • Approvals: The Under Bed Light (UBL2) provides a powerful light with a good distribution. The UBL2 is to be used for beds within hospitals, nursing homes and in homecare. The Under Bed Light makes it easier for patients and other people in need of care to find their way at night in the dark to prevent falling accidents and to make them feel safe.
9. Repair and disposal Repair Only an authorised LINAK service centre should repair the LINAK actuator systems. Systems to be repaired under warranty must be sent to an authorised LINAK service centre. In order to avoid the risk of malfunction, all actuator repairs must only be carried out by an authorised LINAK Service shop or repairers, as special tools and parts must be used. If a system is opened by unauthorised personel there is a risk that it may malfunction at a later date.
Main groups of disposal Product main type Metal scrap Cable scrap ACC Electronic scrap Plastic recycling or combustion X X ACK X X X ACL X X X ACM X X X ACO X X X X X X Remark ACOM ACP BA18 X Lead battery BA19 X Lead acid battery BA20 BA21 X X BADM X X Lead battery X X Lithium Ion Battery X X Lead battery BAJ1 X X X X Lead battery BAJ2 X X X X Lead battery BAJL X X X X Lithium Ion battery BB3 X BL1 X BL4 X CA30 X X X CA40 X X X C
Main groups of disposal Product main type Metal scrap CS16 Cable scrap Electronic scrap X X Plastic recycling or combustion COBO X X COBO20 X X CO61 X X X CP20 X X X CU20 X X CUDM X X X X X DJB Remark DPH FS X X X X FS2 X X X X FS3 X X X X X X HB20 HB30 X HB40 X X X HB50 X X X HB60 X X X HB70 X X X HB80 X X X HBDM X X X HD80 X X X HD80 JUMBO X X X HL70 X X X HL80 X X X X X X X IRO LA12 X X LA22 X X X X LA
Main groups of disposal Product main type Metal scrap Cable scrap Electronic scrap Plastic recycling or combustion LA43 X X X X LA44 X X X X LC2 aluminum extrusions, spindle, motor, end plates, fasteners LP2 X X LP3 X X LS X LSD X power cable, signal cable X PCB glide pads, retainer clips, top frame, PCB housing X X X X X X X X X X Massage Motor MBJ1/2/3 X MJB SLS SMPS30 X Page 142 of 152 Remark
Practical information Product main type Description Product main type Description ACC Front cover glued together with housing CBJ1 Glued and screwed together ACK No housing. Only foil with cable CBJ2 Glued and screwed together ACL Cannot be opened as it is welded together. When the cable has been cut off it is disposed of as combustible waste CBJC Glued and screwed together CBJH Glued and screwed together Cannot be opened as it is welded together.
Practical information Product main type Product main type Description LA22 Cannot be opened as it is glued together. When the cable has been cut off it is disposed of as steel scrap LA23 LA27 Cannot be opened since it is welded together.
Drawings Figure 1 Figure 2 Ventilation of external batteries, BA18 Ventilation stub Check at regular intervals that the ventilation stub is undamaged and intact. The construction of the ventilation stub permits battery gasses to get out, but it does not permit penetration of water. Figure 4 Figure 3 o o max. ± 1,5 max. ± 1,5 Figure 6 1) LA22 R =÷ S=+ 3) LA30 and 30S ÷ + LA30 Actuator with reed ( only possible with 24V L-motor ) Brown 3.
Drawings Figure 6 4) LA12 BR = + BL = ÷ 5) LA30, LA30S, LA32 and LA34 with potentiometer S LA34: GR BL R Colour codes: S Black BR Brown R Red O Orange GU Yellow G Grey BL Blue V Purple GR Green HV White BR R/GU + GU S GR. HV ÷ B 6) LA30, LA30S and LA32 with optical encoder GU S R GR + BL Pulses Earth +5V DC ÷ OPTIC ENCODER Page 146 of 152 ...
Drawings Figure 6 7A-B) LA28/28S/32 with CS28/28S/32 - PC-board version A and B Version B LINAK handset HB is connected with a DIN plug Version A LINAK handset HB is connected with a telephone plug BR + 24 VDC BL ÷ 7C) LA28/28S/32 with CS28/28S/32 - PC-board version C Version C GU S S GU GR GR R R BL BL CS28C CS32C + ÷ 24 VDC 8) LA28, LA28S, LA32 with reed-switch and LA34 with pulse system 3,9 kΩ Pulse BL Page 147 of 152 ÷ S + BR
Drawings Figure 6 9) LSD HV S + ÷ LA22, LA30, LA30S R + BL ÷ 11) LA31 TECHLINE 10) LA31, LA34 with electronic pulse coder (reed-switch) R S Reed Switch Black BL ÷ Motor Blue + Blue - Red Brown - = Runs outwards Brown + = Runs inwards BR + 12) LA12 PLC O P E N C O L L E C T O R P N P O R S W I T C H ./ N O R M A L L Y O P E N B L U E V IO L E T R E A D Y O U T E N D S W . Y E L L O W IN E N D S W .
Drawings Figure 6 13) Pin-connection for Mini-fit plug (valid for 13 and 14) Mini-Fit Connector Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 4 5 6 6 5 4 1 2 3 3 2 1 Connector front view PCBA Header top view 0273011 with O-ring WITHOUT FEEDBACK LA27 Mini-fit plug cable (LA27 standard; Valid for LA27 article numbers = 27xxxxxxxxxxxx0) CH1-4 MiniFit: When a channel is operated UP (Motor connections) 3: Brown: + 6: Yellow: - End-of-stroke switches 5: Orange: UP 4: Red: DOWN 2: Black: COMMON Not Used
Drawings Figure 7 Figure 8 o o max. ± 1,5 max.
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LINAK (Shenzhen) Actuator Systems, Ltd. Tel: +86 755 8610 6656 Tel: +86 755 8610 6990 E-mail: sales@linak.cn www.linak.cn Denmark - Headquarters LINAK A/S - Group Headquarters Tel: +45 73 15 15 15 Fax: +45 74 45 80 48 Fax (Sales): +45 74 45 80 48 E-mail: info@linak.com www.linak.com USA LINAK U.S. Inc. North and South American Headquarters User support: +1 800 392 7638 Tel: +1 502 253 5595 Fax: +1 502 253 5596 E-mail: info@linak-us.com www.linak-us.
